CN103510683A - Indoor soft floor tile and manufacturing method thereof - Google Patents
Indoor soft floor tile and manufacturing method thereof Download PDFInfo
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- CN103510683A CN103510683A CN201310421866.5A CN201310421866A CN103510683A CN 103510683 A CN103510683 A CN 103510683A CN 201310421866 A CN201310421866 A CN 201310421866A CN 103510683 A CN103510683 A CN 103510683A
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- wood floor
- floor bolck
- soft wood
- indoor soft
- rubber
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- 238000004519 manufacturing process Methods 0.000 title abstract 5
- 229920001971 elastomer Polymers 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 39
- 239000002699 waste material Substances 0.000 claims abstract description 36
- 239000002245 particle Substances 0.000 claims abstract description 33
- 239000003973 paint Substances 0.000 claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 21
- 229920002635 polyurethane Polymers 0.000 claims abstract description 19
- 239000004814 polyurethane Substances 0.000 claims abstract description 19
- 238000007711 solidification Methods 0.000 claims abstract description 8
- 230000008023 solidification Effects 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 239000011122 softwood Substances 0.000 claims description 57
- 239000002023 wood Substances 0.000 claims description 20
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims description 18
- 239000011230 binding agent Substances 0.000 claims description 18
- 238000002360 preparation method Methods 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000000383 hazardous chemical Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 210000000498 stratum granulosum Anatomy 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 abstract 1
- 239000003086 colorant Substances 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 abstract 1
- 238000001514 detection method Methods 0.000 abstract 1
- 238000010422 painting Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
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Abstract
The invention provides an indoor soft floor tile and a manufacturing method thereof. The manufacturing method of the indoor soft floor tile comprises the following technological steps of (A) raw material selection, (B) fabric manufacturing, (C) backing material manufacturing, (D) solidification forming, roller painting of UV paint, exposure drying through double-light UV solidification machine and cutting, and (E) detection. The indoor soft floor tile is composed of a multicolor multi-pattern PVC sheet layer in the needed color and pattern, a waste rubber particle layer and two UV paint layers. The multicolor multi-pattern PVC sheet layer is arranged on the surface and used as a fabric layer, the waste rubber particle layer is arranged at the bottom and used as the backing material layer, the fabric layer and the backing material layer are solidified together through polyurethane adhesives, the two UV paint layers evenly coat the multicolor multi-pattern PVC sheet layer through a roller, and the waste rubber particle layer is directly attached to the ground. The indoor soft floor tile has the advantages that the indoor soft floor tile is good in waterproof performance, attractive and elegant, low in cost, simple and convenient to construct, and capable of being recycled, and has softness similar to a carpet and bright colors and patterns of marbles and ceramic floor tiles.
Description
Technical field
The present invention relates to a kind of wood floor bolck and preparation method thereof, particularly a kind of indoor soft wood floor bolck and preparation method thereof.
Background technology
At present, be existingly applied in indoor wood floor bolck, although marble and porcelain wood floor bolck have beautiful pattern, cost is higher, and construction is complicated, and feel hard, trample uncomfortable; Although rubber floor tile has certain elasticity, feel comparatively comfortable, still do not possess like carpet softly, and color and luster is beautiful not, general also easily water suction, water resistance is poor.
Summary of the invention
The object of the invention is: a kind of indoor soft wood floor bolck and preparation method thereof is provided, and made indoor soft wood floor bolck water resistance is good, elegant in appearance, both possessed like carpet soft, the beautiful pattern that possesses again marble and porcelain wood floor bolck, and with low cost, easy construction.
Object of the present invention can realize by following technical proposals:
A preparation method for indoor soft wood floor bolck, is characterized in that comprising following processing step in sequence:
(A) select raw material: in selected raw material, each composition and mass percentage content thereof are: waste and old rubber particle 90%, the certain thickness polychrome varied PVC sheet material 2% of required pattern, polyurethane binder 7%, UV paint 1%;
(B) make fabric: by polychrome varied PVC sheet material, with guillotine, cut into the square block of certain length of side, make the fabric of indoor soft wood floor bolck;
(C) make bed material: first, by waste and old rubber particle and polyurethane binder, according to mass ratio, be 100:(8～12) ratio mix, join in mixer and stir after 10～15 minutes, join and solidify in machine, electricity consumption or oil are heated to 140～160 ℃, and the mixture of waste and old rubber particle and polyurethane binder is solidified 15～20 minutes at this temperature, make plane square blank rubber mass, this plane square blank rubber mass is placed on and on cooling frame, is cooled to normal temperature; Then, the plane square blank rubber mass of curing molding is placed on slicer and opens and be cut into certain thickness square sheet rubber, with sander, polished in this square sheet rubber bottom surface, the flatness error of Shi Qi bottom surface is not more than 0.3mm, with sander, this is polished above square sheet rubber again, make the flatness error above it be not more than 0.05mm, the square sheet rubber of having polished is deposited in movably on pallet, keep hygienically clean, make the bed material of indoor soft wood floor bolck;
In above-mentioned making bed material step, when polished in square body rubber sheet bottom surface with sander, the abrasive band model of installing in sander is 60～80#; Sander is when polishing above square body rubber sheet, and the abrasive band model of installing in sander is 120～180#;
(D) curing molding, roller coat UV paint, the curing machine of two lamp UV irradiate and are dried, cut: first, above the bed material of making in step (C) with glue spreader, coating equably thickness is one deck polyurethane binder of 0.2～0.4mm, fabric that step (B) is made is smooth, evenly, be fitly placed in above the bed material that coats curing compound, and it is interior curing to put curing machine into, solidification temperature is 130～140 ℃, and be 1～1.5 minute hardening time, after having solidified, make wood floor bolck material, then, the wood floor bolck material of curing molding is taken out and naturally cools to normal temperature, be placed on pallet, with UV roll coater roller coat one deck UV paint equably on the fabric of this wood floor bolck material, and put in the curing machine of two lamp UV and carry out UV light irradiation, irradiation time is 10～15 seconds, make the UV paint speedy drying of roller coat, after dried, again with UV roll coater on the fabric of the good one deck UV paint of roller coat dried wood floor bolck material, roller coat one deck UV paints equably again, and put in the curing machine of two lamp UV and again carry out UV light irradiation, irradiation time is 5～10 seconds again, make again the UV paint speedy drying of roller coat, finally, again dried wood floor bolck material is put into guillotine and cuts, make the soft wood floor bolck of the satisfactory square of specification, indoor soft wood floor bolck, then warehouse-in,
(E) detect: the indoor soft wood floor bolck of making, its hardness>=70 Shao Er A, hot strength>=0.8MPa are detected in laboratory, elongation rate of tensile failure>=90%, planeness qualification rate is 100%, change rate of strength≤0.8%, elongation change≤1.5%, hazardous substances volatile matter≤56g/m
2, thickness error≤± 0.02mm.
The present invention is in step (C), (D), and the condition of work of solidifying machine is:
Solidifying pressure: 0.5MN;
Nominal operation pressure: 5MPa;
Oil pump highest pressure: 16MPa;
Solidification temperature: 140～160 ℃.
The present invention is in step (B), and the specification of making the fabric of indoor soft wood floor bolck is: the length of side (320mm * 320mm)～(950mm * 950mm), thickness 0.1～0.2mm; In step (C), the specification of making plane square blank rubber mass is: the length of side (320mm * 320mm)～(950mm * 950mm), thickness 30～70mm, opening the thickness that is cut into square sheet rubber is 3～10mm, the thickness of the square sheet rubber of having polished is 2.8～9.6mm; In step (D), the specification of the indoor soft wood floor bolck of making is: the length of side (300mm * 300mm)～(900mm * 900mm), thickness 3～10mm.
The present invention is in step (D), and the side of the indoor soft wood floor bolck of making is straight flange type limit or buckle type limit.
Waste and old rubber particle of the present invention is selected waste and old sole rubber particle.
The code name of polyurethane binder of the present invention is dn1670.
A kind of indoor soft wood floor bolck, it is characterized in that: this indoor soft wood floor bolck is comprised of polychrome varied PVC sheet layer, waste and old rubber particle layer and the two-layer UV enamelled coating of required pattern, polychrome varied PVC sheet layer is to be positioned at surperficial precoat, waste and old rubber particle layer is the initial bed that is positioned at bottom, precoat and initial bed are solidified togather by polyurethane binder, two-layer UV enamelled coating even roller is coated on polychrome varied PVC sheet layer, waste and old rubber particle layer directly with ground stickup.
This indoor soft wood floor bolck of the present invention is that the length of side is (300mm * 300mm)～(900mm * 900mm), thickness is the soft wood floor bolck of the square of 3～10mm, the thickness of its polychrome varied PVC sheet layer is 0.1～0.2mm, and the thickness of its waste and old rubber particle layer is 2.8～9.6mm.
Waste and old rubber particle layer of the present invention is waste and old sole rubber stratum granulosum.
The side of this indoor soft wood floor bolck of the present invention is straight flange type limit or buckle type limit.
Advantage of the present invention is: made indoor soft wood floor bolck water resistance is good, elegant in appearance, has both possessed like carpet softly, possesses again the beautiful pattern of marble and porcelain wood floor bolck, and with low cost, product specification accuracy is high, highly polished, environmental protection is wear-resisting, easy construction, recoverable.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
The specific embodiment
A preparation method for indoor soft wood floor bolck, is characterized in that comprising following processing step in sequence:
(A) select raw material: in selected raw material, each composition and mass percentage content thereof are: waste and old rubber particle 90%, the certain thickness polychrome varied PVC sheet material 2% of required pattern, polyurethane binder 7%, UV paint 1%;
(B) make fabric: by polychrome varied PVC sheet material, with guillotine, cut into the square block of certain length of side, make the fabric of indoor soft wood floor bolck;
(C) make bed material: first, by waste and old rubber particle and polyurethane binder, according to mass ratio, be 100:(8～12) ratio mix, join in mixer and stir after 10～15 minutes, join and solidify in machine, electricity consumption or oil are heated to 140～160 ℃, and the mixture of waste and old rubber particle and polyurethane binder is solidified 15～20 minutes at this temperature, make plane square blank rubber mass, this plane square blank rubber mass is placed on and on cooling frame, is cooled to normal temperature; Then, the plane square blank rubber mass of curing molding is placed on slicer and opens and be cut into certain thickness square sheet rubber, with sander, polished in this square sheet rubber bottom surface, the flatness error of Shi Qi bottom surface is not more than 0.3mm, with sander, this is polished above square sheet rubber again, make the flatness error above it be not more than 0.05mm, the square sheet rubber of having polished is deposited in movably on pallet, keep hygienically clean, make the bed material of indoor soft wood floor bolck;
In above-mentioned making bed material step, when polished in square body rubber sheet bottom surface with sander, the abrasive band model of installing in sander is 60～80#; Sander is when polishing above square body rubber sheet, and the abrasive band model of installing in sander is 120～180#;
(D) curing molding, roller coat UV paint, the curing machine of two lamp UV irradiate and are dried, cut: first, above the bed material of making in step (C) with glue spreader, coating equably thickness is one deck polyurethane binder of 0.2～0.4mm, fabric that step (B) is made is smooth, evenly, be fitly placed in above the bed material that coats curing compound, and it is interior curing to put curing machine into, solidification temperature is 130～140 ℃, and be 1～1.5 minute hardening time, after having solidified, make wood floor bolck material, then, the wood floor bolck material of curing molding is taken out and naturally cools to normal temperature, be placed on pallet, with UV roll coater roller coat one deck UV paint equably on the fabric of this wood floor bolck material, and put in the curing machine of two lamp UV and carry out UV light irradiation, irradiation time is 10～15 seconds, make the UV paint speedy drying of roller coat, after dried, again with UV roll coater on the fabric of the good one deck UV paint of roller coat dried wood floor bolck material, roller coat one deck UV paints equably again, and put in the curing machine of two lamp UV and again carry out UV light irradiation, irradiation time is 5～10 seconds again, make again the UV paint speedy drying of roller coat, finally, again dried wood floor bolck material is put into guillotine and cuts, make the soft wood floor bolck of the satisfactory square of specification, indoor soft wood floor bolck, then warehouse-in,
(E) detect: the indoor soft wood floor bolck of making, its hardness>=70 Shao Er A, hot strength>=0.8MPa are detected in laboratory, elongation rate of tensile failure>=90%, planeness qualification rate is 100%, change rate of strength≤0.8%, elongation change≤1.5%, hazardous substances (volatile matter)≤56g/m
2, thickness error≤± 0.02mm.
In step (C), (D), the condition of work of solidifying machine is:
Solidifying pressure: 0.5MN;
Nominal operation pressure: 5MPa;
Oil pump highest pressure: 16MPa;
Solidification temperature: 140～160 ℃.
In step (B), the specification of making the fabric of indoor soft wood floor bolck is: the length of side (320mm * 320mm)～(950mm * 950mm), thickness 0.1～0.2mm; In step (C), the specification of making plane square blank rubber mass is: the length of side (320mm * 320mm)～(950mm * 950mm), thickness 30～70mm, opening the thickness that is cut into square sheet rubber is 3～10mm, the thickness of the square sheet rubber of having polished is 2.8～9.6mm; In step (D), the specification of the indoor soft wood floor bolck of making is: the length of side (300mm * 300mm)～(900mm * 900mm), thickness 3～10mm.
In step (D), the side of the indoor soft wood floor bolck of making is straight flange type limit or buckle type limit.
Waste and old rubber particle is selected waste and old sole rubber particle.The code name of polyurethane binder is dn1670.
The preparation method of this indoor soft wood floor bolck, the model of mixer used is MR-50; The model of slicer used is V1Q-1200; The model of sander used is DM-610; The model of UV roll coater used is GR-10; The model of the used pair of curing machine of lamp UV is QC-1000.
As shown in Figure 1, a kind of indoor soft wood floor bolck, it is characterized in that: this indoor soft wood floor bolck is comprised of polychrome varied PVC sheet layer 2, waste and old rubber particle layer 1 and the two-layer UV enamelled coating 3 of required pattern, polychrome varied PVC sheet layer 2 is for being positioned at surperficial precoat, waste and old rubber particle layer 1 is for being positioned at the initial bed of bottom, precoat and initial bed are solidified togather by polyurethane binder, two-layer UV enamelled coating 3 even rollers are coated on polychrome varied PVC sheet layer 2, waste and old rubber particle layer 1 directly with ground stickup.This indoor soft wood floor bolck is that the length of side is (300mm * 300mm)～(900mm * 900mm), thickness is the soft wood floor bolck of the square of 3～10mm, the thickness of its polychrome varied PVC sheet layer 2 is 0.1～0.2mm, and the thickness of its waste and old rubber particle layer 1 is 2.8～9.6mm.Described waste and old rubber particle layer 1 is waste and old sole rubber stratum granulosum.The side of this indoor soft wood floor bolck is straight flange type limit or buckle type limit.
Claims (10)
1. a preparation method for indoor soft wood floor bolck, is characterized in that comprising following processing step in sequence:
(A) select raw material: in selected raw material, each composition and mass percentage content thereof are: waste and old rubber particle 90%, the certain thickness polychrome varied PVC sheet material 2% of required pattern, polyurethane binder 7%, UV paint 1%;
(B) make fabric: by polychrome varied PVC sheet material, with guillotine, cut into the square block of certain length of side, make the fabric of indoor soft wood floor bolck;
(C) make bed material: first, by waste and old rubber particle and polyurethane binder, according to mass ratio, be 100:(8～12) ratio mix, join in mixer and stir after 10～15 minutes, join and solidify in machine, electricity consumption or oil are heated to 140～160 ℃, and the mixture of waste and old rubber particle and polyurethane binder is solidified 15～20 minutes at this temperature, make plane square blank rubber mass, this plane square blank rubber mass is placed on and on cooling frame, is cooled to normal temperature; Then, the plane square blank rubber mass of curing molding is placed on slicer and opens and be cut into certain thickness square sheet rubber, with sander, polished in this square sheet rubber bottom surface, the flatness error of Shi Qi bottom surface is not more than 0.3mm, with sander, this is polished above square sheet rubber again, make the flatness error above it be not more than 0.05mm, the square sheet rubber of having polished is deposited in movably on pallet, keep hygienically clean, make the bed material of indoor soft wood floor bolck;
In above-mentioned making bed material step, when polished in square body rubber sheet bottom surface with sander, the abrasive band model of installing in sander is 60～80#; Sander is when polishing above square body rubber sheet, and the abrasive band model of installing in sander is 120～180#;
(D) curing molding, roller coat UV paint, the curing machine of two lamp UV irradiate and are dried, cut: first, above the bed material of making in step (C) with glue spreader, coating equably thickness is one deck polyurethane binder of 0.2～0.4mm, fabric that step (B) is made is smooth, evenly, be fitly placed in above the bed material that coats curing compound, and it is interior curing to put curing machine into, solidification temperature is 130～140 ℃, and be 1～1.5 minute hardening time, after having solidified, make wood floor bolck material, then, the wood floor bolck material of curing molding is taken out and naturally cools to normal temperature, be placed on pallet, with UV roll coater roller coat one deck UV paint equably on the fabric of this wood floor bolck material, and put in the curing machine of two lamp UV and carry out UV light irradiation, irradiation time is 10～15 seconds, make the UV paint speedy drying of roller coat, after dried, again with UV roll coater on the fabric of the good one deck UV paint of roller coat dried wood floor bolck material, roller coat one deck UV paints equably again, and put in the curing machine of two lamp UV and again carry out UV light irradiation, irradiation time is 5～10 seconds again, make again the UV paint speedy drying of roller coat, finally, again dried wood floor bolck material is put into guillotine and cuts, make the soft wood floor bolck of the satisfactory square of specification, indoor soft wood floor bolck, then warehouse-in,
(E) detect: the indoor soft wood floor bolck of making, its hardness>=70 Shao Er A, hot strength>=0.8MPa are detected in laboratory, elongation rate of tensile failure>=90%, planeness qualification rate is 100%, change rate of strength≤0.8%, elongation change≤1.5%, hazardous substances volatile matter≤56g/m
2, thickness error≤± 0.02mm.
2. the preparation method of indoor soft wood floor bolck according to claim 1, is characterized in that: in step (C), (D), the condition of work of solidifying machine is:
Solidifying pressure: 0.5MN;
Nominal operation pressure: 5MPa;
Oil pump highest pressure: 16MPa;
Solidification temperature: 140～160 ℃.
3. the preparation method of indoor soft wood floor bolck according to claim 1 and 2, it is characterized in that: in step (B), the specification of making the fabric of indoor soft wood floor bolck is: the length of side (320mm * 320mm)～(950mm * 950mm), thickness 0.1～0.2mm; In step (C), the specification of making plane square blank rubber mass is: the length of side (320mm * 320mm)～(950mm * 950mm), thickness 30～70mm, opening the thickness that is cut into square sheet rubber is 3～10mm, the thickness of the square sheet rubber of having polished is 2.8～9.6mm; In step (D), the specification of the indoor soft wood floor bolck of making is: the length of side (300mm * 300mm)～(900mm * 900mm), thickness 3～10mm.
4. the preparation method of indoor soft wood floor bolck according to claim 1 and 2, is characterized in that: in step (D), the side of the indoor soft wood floor bolck of making is straight flange type limit or buckle type limit.
5. the preparation method of indoor soft wood floor bolck according to claim 1 and 2, is characterized in that: waste and old rubber particle is selected waste and old sole rubber particle.
6. the preparation method of indoor soft wood floor bolck according to claim 1 and 2, is characterized in that: the code name of polyurethane binder is dn1670.
7. the indoor soft wood floor bolck that the preparation method of an indoor soft wood floor bolck as claimed in claim 1 or 2 is made, it is characterized in that: this indoor soft wood floor bolck is the polychrome varied PVC sheet layer (2) by required pattern, waste and old rubber particle layer (1) and two-layer UV enamelled coating (3) form, polychrome varied PVC sheet layer (2) is for being positioned at surperficial precoat, waste and old rubber particle layer (1) is for being positioned at the initial bed of bottom, precoat and initial bed are solidified togather by polyurethane binder, two-layer UV enamelled coating (3) even roller is coated on polychrome varied PVC sheet layer (2), waste and old rubber particle layer (1) directly with ground stickup.
8. indoor soft wood floor bolck according to claim 7, it is characterized in that: this indoor soft wood floor bolck is that the length of side is (300mm * 300mm)～(900mm * 900mm), thickness is the soft wood floor bolck of the square of 3～10mm, the thickness of its polychrome varied PVC sheet layer (2) is 0.1～0.2mm, and the thickness of its waste and old rubber particle layer (1) is 2.8～9.6mm.
9. indoor soft wood floor bolck according to claim 7, is characterized in that: described waste and old rubber particle layer (1) is waste and old sole rubber stratum granulosum.
10. indoor soft wood floor bolck according to claim 7, is characterized in that: the side of this indoor soft wood floor bolck is straight flange type limit or buckle type limit.
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| CN104191740A (en) * | 2014-08-21 | 2014-12-10 | 张大为 | Composite floor patch and preparation method thereof |
| CN107795187A (en) * | 2016-08-30 | 2018-03-13 | 沈阳万厦碑业有限公司 | A kind of diamond dust gravestone and its production technology |
| CN112939571A (en) * | 2021-02-07 | 2021-06-11 | 江西联达冶金有限公司 | System for preparing steel slag baked brick |
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| CN103510683B (en) | 2016-02-10 |
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