A kind of method utilizing maize straw to produce ethanol, biogas coproduction generating
Technical field
The invention belongs to biomass energy field, relate to maize straw alcohol electricity co-production technology particularly, particularly a kind of method utilizing maize straw to produce ethanol, biogas coproduction generating.
Background technology
Along with the development of economic society, the whole world constantly increases the demand of the energy, and traditional fossil energy consumes caused energy shortage, environmental pollution and weather variation issue in a large number and is becoming increasingly acute.And biomass energy is more and more subject to the attention of national governments and scientist as a kind of renewable energy source.Stalk is a kind of well clean reproducible energy, is one of new forms of energy of most developing and utilizingpotentiality, has good economy, ecology and social benefit.Stalk has multiple development and utilization measure, straw-returning, gasifying stalk, straw power generation, alcohol production by stalk etc.China is the output big country of stalk, and annual stalk output has 700,000,000 tons, but the energy can be utilized now to only have 50%, and major part is the modes of urban residents by inefficient combustion.By improving the comprehensive utilization ratio of stalk, the high quality conversion accelerating stalk is imperative.
Chinese patent CN101519671B discloses the processing method of a kind of hybrid giant napier transforming fuel alcohol coproduction generating, paper pulp, and its technical process as shown in Figure 1.The method mainly comprises the following steps:
(1) tieed up under 1.5MPa pressure to hybrid giant napier raw material pressure one short period of time and carry out steam explosion pre-treatment;
(2) xylo-oligosaccharide preparation: carry out washing process to the quick-fried rear hybrid giant napier of vapour, water lotion is the hemicellulose after degraded, for the preparation of xylo-oligosaccharide;
(3) long and short fiber classification: the hybrid giant napier after the quick-fried process of vapour by obtain after classification combing staple length be greater than 3cm macrofiber element and staple length be less than 3cm staple fibre;
(4) macrofiber element slurrying: after combing, macrofiber is used for ethanol autocatalysis slurrying then bleaching;
(5) staple fibre solid state fermentation cellulase: get the staple cellulose 4g after combing, wheat bran 1g, contain (NH with every 100ml
4)
2sO
41.5g, MgSO
40.6g, KH
2pO
4mix after the inorganic salt solution 12ml of 0.3g is moistening, 121 DEG C, after sterilizing in 30 minutes, access 3ml viride seed liquor, 30 DEG C of cultivations; Cultivate working sample after 4 days all the time and filter paper enzyme activity.
(6) staple fibre simultaneous saccharification and fermentation: solid-to-liquid ratio 1: 20, every gram of substrate adds 20IUFPU cellulase and 0.01g yeast, obtains ethanol in 37 DEG C of fermentation 72h distillation;
(7) after simultaneous saccharification and fermentation slag drying treatment for biomass power generation fuel, simultaneously reclaim fermentation produce CO
2.
The index of correlation of this technical scheme:
(1) long and short proportion of fibers: 1:0.4
(2) macrofiber slurrying slightly starch, screened yield and delignification rate: 52.6%, 34.5%, 83.2%
(3) solid state fermentation cellulase sample weight loss and filter paper enzyme activity (FPU): 24.6%, 39.8(IU/g dry medium)
(4) simultaneous saccharification and fermentation alcohol getting rate: 0.129g ethanol/g substrate
(5) hybrid giant napier fermentation residue calorific value: 19.03MJ/kg
Technique scheme also has the following disadvantages:
(1) pretreatment process that this technical scheme uses is conventional vapor explosion preconditioning technique, a large amount of monose in hydrolyzed solution after vapour can be caused quick-fried are degraded further, degraded product is mainly the fermentation inhibitors such as furfural, hydroxymethylfurfural and acetic acid, both decrease the productive rate of monose, have impact on again the productive rate of ethanol in fermenting process.
(2) this technology does not make raw material be fully exploited, from its 52.6% slightly slurry and 34.5% screened yield, raw material has larger loss in pulping process.In addition, owing to adopting hydrogen peroxide and sodium hydroxide to carry out boiling to macrofiber in long stapled bleaching process, and the xylogen in macrofiber and hemicellulose are removed, but the hemicellulose that this partial loss do not fallen of this technical scheme and xylogen use.In addition, can produce a large amount of black liquor in employing sodium hydroxide pulping by cooking process, the words of directly discharge can cause larger pollution to environment.
(3) this technical scheme does not adopt and the bacterial classification of pentose and hexose can be utilized simultaneously to ferment in simultaneous saccharification and fermentation process, and in staple fibre, remaining hemicellulose effectively can not be converted into ethanol.The alcohol getting rate of this technology is not high, is only 12.9g/100g substrate.In addition, the large usage quantity of enzyme used in fermentation, up to 20FPU/g substrate, when the price height enterprise of Current commercial enzyme, is difficult to carry out scale operation.
The present invention is in order to overcome above-mentioned technical deficiency, employing maize straw is raw material, improve cellulosic enzymic hydrolysis by the diluted acid preimpregnation steam explosion preconditioning technique of uniqueness and reduce the generation of the fermentation inhibitor such as furfural, hydroxymethylfurfural, Mierocrystalline cellulose in stalk, hemicellulose and xylogen are separately converted to ethanol, biogas and electric energy, utilize remaining steam in electric energy and power generation process to solve the energy consumption in a part of ethanol production process, thus improve the utilization ratio of stalk, the production cost of reduction cellulosic ethanol.
Specifications is as follows:
Glucose after dilute sulphuric acid preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 102.4%, 99.6%.
Glucose after dilute sulphuric acid preimpregnation Steam explosion treatment, xylose rate: 7.8%, 75.4%.
The furfural, the hydroxymethylfurfural that generate after dilute sulphuric acid preimpregnation Steam explosion treatment: 0.69g furfural/100g Dry corn stalk stalk, 0.21g hydroxymethylfurfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after sulfuric acid preimpregnation Steam explosion treatment: 22.5g/l, 15.0g ethanol/100g Dry corn stalk stalk.
Methane yield: 8.1g/100g Dry corn stalk stalk.
Fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 22.5g/l, 14.3g ethanol/100g Dry corn stalk stalk.
Methane yield: 8.0g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 24.2g/l, 15.2g ethanol/100g Dry corn stalk stalk.
Methane yield: 8.0g/100g Dry corn stalk stalk
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after dilute sulphuric acid preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 102.4%, 99.6%.
Glucose after dilute sulphuric acid preimpregnation Steam explosion treatment, xylose rate: 7.8%, 75.4%.
The furfural, the hydroxymethylfurfural that generate after dilute sulphuric acid preimpregnation Steam explosion treatment: 0.69g furfural/100g Dry corn stalk stalk, 0.21g hydroxymethylfurfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after dilute sulphuric acid preimpregnation Steam explosion treatment: 22.6g/l, 15.0g ethanol/100g Dry corn stalk stalk.
Methane yield: 10.3g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 26.6g/l, 15.3g ethanol/100g Dry corn stalk stalk.
Methane produces yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 34.1g/l, 16.4g ethanol/100g Dry corn stalk stalk.
Methane yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 37.7g/l, 14.9g ethanol/100g Dry corn stalk stalk.
Methane yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 45.1g/l, 14.5g ethanol/100g Dry corn stalk stalk.
Methane yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 49.9g/l, 13.6g ethanol/100g Dry corn stalk stalk.
Methane yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 42.8g/l, 13.8g ethanol/100g Dry corn stalk stalk.
Methane yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Specifications is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, the yield of maize straw after acetic acid preimpregnation Steam explosion treatment: 47.2g/l, 12.9g ethanol/100g Dry corn stalk stalk.
Methane yield: 11.5g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Summary of the invention
The invention provides a kind of method utilizing maize straw to produce ethanol, biogas coproduction generating, the method high integration following steps: preimpregnation, steam explosion treatment, simultaneous saccharification and fermentation, combustion power generation, anaerobically fermenting.
Production Flow Chart after integration, can significantly improve the comprehensive utilization ratio of maize straw, energy co-producing fuel ethanol and biogas, and co-production generates electricity, and significantly improves the capacity usage ratio of maize straw.By utilizing electric energy and the steam of xylogen and biogas combustion generation in production process, greatly reduce the production cost of cellulosic ethanol.
Provide a kind of method utilizing maize straw to produce ethanol, biogas coproduction generating in a technical scheme of the present invention, the method comprises the following steps:
1. preimpregnation: use acid dipping for some time after corn straw smashing;
2. Steam explosion treatment: the maize straw of preimpregnation is placed in reactor and carries out Steam explosion treatment;
3. simultaneous saccharification and fermentation: the straw pulp formed after step 2. Steam explosion treatment is carried out simultaneous saccharification and fermentation, wherein solid-liquid mass percent is 10% ~ 20%, apply suitable genetic engineering bacterium or yeast saccharomyces cerevisiae and suitable enzyme, under suitable conditions after fermentation, distillation obtains ethanol, and reclaims the CO of fermentation generation
2, separate fermentation product, obtains solid residue and fermented liquid;
4. solid residue combustion power generation: send into biomass power plant combustion power generation after solid residue drying step 3. obtained.Wherein the main component of solid residue is xylogen.
5. anaerobically fermenting: fermented liquid step 3. obtained carries out anaerobically fermenting, collects the biogas produced.
Maize straw described in aforesaid method can be dry straw, also can be wet stalk.
In a specific embodiment of the present invention, described method, before carrying out step simultaneous saccharification and fermentation 3., also has the step being separated straw pulp, the straw pulp formed after step 2. Steam explosion treatment is carried out solid-liquid separation, carrying out the 3. described simultaneous saccharification and fermentation of step by being separated the solid obtained, being separated the liquid obtained and carrying out the 5. described anaerobically fermenting of step together with the fermented liquid suddenly 3. obtained;
Preferably, by being separated before the solid that obtains carries out simultaneous saccharification and fermentation, first adding suitable enzyme and carrying out prehydrolysis, then add suitable genetic engineering bacterium or yeast ferments;
Preferred prehydrolysis condition is 40 ~ 50 DEG C of hydrolysis 3 ~ 5 hours, and preferred prehydrolysis condition is 45 DEG C of prehydrolysis 4h.
In a specific embodiment of the present invention, described method, before carrying out step simultaneous saccharification and fermentation 3., also has the step being separated straw pulp, the straw pulp formed after step 2. Steam explosion treatment is carried out solid-liquid separation, applying suitable genetic engineering bacterium by being separated the liquid obtained, carry out the pre fermentation regular hour under suitable fermentation condition after, fermented liquid being carried out the 3. described simultaneous saccharification and fermentation of step in the lump together with being separated the solid obtained;
Preferably, described pre-fermented fermentation condition is: be 30 DEG C ~ 35 DEG C in temperature, and pH value is under the condition of 5.0 ~ 6.0, ferments 45 ~ 50 hours, is preferably under the condition of 5.5 in pH value, ferments 48 hours.
In a specific embodiment of the present invention, the step of wherein said separation straw pulp is separated by pressure filter, and preferred separating pressure is 270bar.The water content of the solid part after separation is about 47% ~ 55%.
In a specific embodiment of the present invention, wherein said step 1. in, the grinding mode of preferred maize straw is that beater grinder is pulverized;
Preferably, corn stalk powder is broken to 1 ~ 5cm;
Preferably, described acid is sulfuric acid or acetic acid;
Preferably, the concentration of described sulfuric acid is 0.1 ~ 2%, and the concentration of described acetic acid is 0.5 ~ 2%; More preferably, the concentration of described sulfuric acid is 0.2%, and the concentration of described acetic acid is 1%;
Preferably, described dipping is after the acid taking respective quality, is diluted to suitable concn with water, then is used for soaking maize stalk;
Preferably, dipping time is 60 ~ 120 minutes;
In a specific embodiment of the present invention, wherein said step 2. in, the condition of described steam explosion reaction is: pressure 1.25 ~ 1.90MPa, temperature 190 DEG C ~ 210 DEG C, 5 ~ 10 minutes reaction times;
In a specific embodiment of the present invention, wherein said suitable genetic engineering bacterium or the concentration of yeast are 2 ~ 4g/L, and the consumption of described suitable enzyme is 9 ~ 11FPU/g solid substance;
Preferably, described suitable genetic engineering bacterium or the concentration of yeast are 3g/L, and the consumption of described suitable enzyme is 10FPU/g solid substance;
Preferably, described suitable genetic engineering bacterium is KE6-12 bacterium (is also Taurus04, provided by TaurusEnergyAB company of Sweden), described yeast be yeast saccharomyces cerevisiae (by
aB company provides), described suitable enzyme is cellulase (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2);
Preferably, also the Secondary ammonium phosphate of 0.4 ~ 0.6g/l and the magnesium sulfate of 0.02 ~ 0.03g/l is contained in described pre fermentation system or in step simultaneous saccharification and fermentation system 3.; More preferably, the Secondary ammonium phosphate containing 0.5g/l and the magnesium sulfate of 0.025g/l;
Preferably, step fermentation condition is 3.: at the temperature bottom fermentation 72 ~ 120 hours of 30 DEG C ~ 35 DEG C;
Preferably, the step 3. separate mode of middle fermented liquid is be separated with pressure filter, and preferred pressure filter is plate-and-frame filter press.
In a specific embodiment of the present invention, wherein step 4. in the drying mode of solid residue be seasoning;
Preferably, step 4. in the electricity that produces be used for 1. required to the step production process 3. energy consumption of replenish step, step 4. in the exhaust steam that produces be used for step Steam explosion treatment 2. and step 3. in distillation.
In a specific embodiment of the present invention, wherein the condition of step 5. anaerobically fermenting is temperature 55 DEG C, oxygen-free environment, and inoculum is for active sludge is (containing the flora needed for biogas fermentation in mud, thered is provided by Domsjo company of Sweden), preferred oxygen-free environment is nitrogen environment.
The dry solids obtained after straw pulp filtration drying after " solid substance " described in the present invention refers to Steam explosion treatment.More specifically, this solid substance is water insoluble solids, refer to water-fast solid matter, maize straw is after explosion pre-treatment, the grease contained in stalk, protein can be dissolved in water, also have part hemicellulose can be hydrolyzed to oligose or monose and soluble in water, remaining composition in stalk, then still water insoluble with solid form existence, what solid substance referred to is exactly the insoluble material of this part.
" solid-liquid mass percent " described in the present invention refers to the per-cent of the quality of the fermented liquid in the quality of the solid substance in simultaneous saccharification and fermentation system and whole simultaneous saccharification and fermentation system.
The concentration of described sulfuric acid refers to the mass percent of sulfuric acid in aqueous sulfuric acid.
" exhaust steam " described in the present invention, refer to that xylogen is after biomass combustion boiler combustion, its heat produced is used for heating water, make it change steam into, this Steam Actuation steam turbine rotates, for generating, steam after generating reduces due to kinetic energy, can not continue on for generating again, but it also has certain temperature, is therefore referred to as exhaust steam.
The beneficial effect of the invention
The present invention is that raw material is improved cellulosic enzymic hydrolysis by unique diluted acid preimpregnation steam explosion preconditioning technique and reduced the generation of the fermentation inhibitor such as furfural, hydroxymethylfurfural with maize straw, Mierocrystalline cellulose in stalk, hemicellulose and xylogen are separately converted to ethanol, biogas and electric energy, utilize remaining steam in electric energy and power generation process to solve the energy consumption in a part of ethanol production process, thus improve the utilization ratio of stalk, the production cost of reduction cellulosic ethanol.Concrete advantage comprise following some:
(1) produce biogas and lignin residue combustion power generation with the cellulose raw producing and ethanol in the pretreated maize straw of diluted acid dipping steam explosion, hemicellulose, and steam remaining in the electricity of production and power generation process is used for the alcohol electricity co-production technology of alcohol production.
(2) before stalk carries out Steam explosion treatment, carry out preimpregnation with diluted acid, improve cellulosic enzymic hydrolysis in maize straw.Compare conventional vapor explosion, while raising cellulase hydrolysis efficiency, effectively can also reduce the generation of the fermentation inhibitor such as furfural, hydroxymethylfurfural.
(3) dry, wet two kinds of maize straws all can the system of entering be produced.
(4) bioenergy of production solid, liquid, gas three kinds of forms in same system.Solid refers to the solid molding fuel that the residues such as xylogen are formed, can for biomass electric power plant fuel, and gas refers to biogas, after being separated, purifying, obtain methane, and can be used for civilian or biomass electric power plant fuel use, liquid refers to alcohol fuel.
(5) by alcohol electricity co-production technology of the present invention, the production of cellulosic ethanol is organically combined with generating power with biomass combustion, take full advantage of these three kinds of main components of the Mierocrystalline cellulose in stalk, hemicellulose and xylogen, improve the comprehensive utilization ratio of maize straw.The systems simulation that process simulation software AspenPlus, AspenIcarus carry out shows, the capacity usage ratio that production model is produced in alcohol Electricity Federation of the present invention can reach more than 70%, higher than the 50-60% of cellulosic ethanol production and the 30-35% of biomass direct combustion power generation.
(6) by the electric energy that utilizes xylogen and biogas combustion to produce and steam in the production process of cellulosic ethanol, greatly reduce the production cost of cellulosic ethanol, by the simulation of Aspen software, the more single cellulosic ethanol production of investment that is produced from alcohol Electricity Federation and biomass direct combustion power generation project investment summation can save more than 20-30%, and working cost can reduce more than 10-15%.Cellulosic ethanol of the present invention and biomass power generation coproduction, by the network coupling of efficient, the energy-conservation alcohol electricity total system network of rivers and ther mal network coupling, realize logistics, the flow-optimized coupling of energy, significantly can reduce fresh water consumption and live steam consumption, gas, liquid, solid three bioenergies of co-producing fuel ethanol, biogas, solid bio-fuel, significantly improve capacity usage ratio.
Accompanying drawing explanation
Fig. 1 bambusa textile grass transforms the process flow sheet of the generating of dyestuff co-productiono f ethanol, paper pulp;
The process flow sheet of Fig. 2 embodiment of the present invention 1;
The process flow sheet of Fig. 3 embodiment of the present invention 2;
The process flow sheet of Fig. 4 embodiment of the present invention 3.
Embodiment
Below in conjunction with embodiment, embodiment of the present invention are described in detail, but it will be understood to those of skill in the art that the following example only for illustration of the present invention, and should not be considered as limiting scope of the present invention.Unreceipted actual conditions person in embodiment, the condition of conveniently conditioned disjunction manufacturers suggestion is carried out.Agents useful for same or the unreceipted production firm person of instrument, being can by the conventional products of commercial acquisition.
Technical indicator described in following examples kind is by high performance liquid chromatography, with the concentration of the inhibitions such as the glucose in external standard method solution, wood sugar, furfural and hydroxymethylfurfural, then obtains the total amount of respective substance according to the volume of solution.
The rate of recovery obtains divided by the initial mass of this material in maize straw with the total amount of respective substance.
Inversion rate of glucose is with the initial mass of its total amount divided by dextran in maize straw, then is multiplied by that transformation ratio 0.9 draws.Dextran is formed glycosidic link by many glucose molecules be connected to form by dehydration, and so the method for calculation of its transformation ratio 0.9 are: the molecular weight of glucose is 180, and to lose the quality after a water molecules be 162,162 equal 0.9 divided by 180.
Xylose rate is with the initial mass of its total amount divided by xylan in maize straw, then is multiplied by that transformation ratio 0.88 draws.Also to be wood sugar molecule form glycosidic link by dehydration to xylan is connected to form, and the method for calculation of its transformation ratio 0.88 are: wood sugar molecular weight is 150, and to lose the quality after a water molecules be 132,132 equal 0.88 divided by 150.
Yield obtains divided by maize straw initial mass with the total amount of respective substance.
Liquid chromatography used is purchased from Japanese Shimadzu Corporation.
Calorific value is measured by calorimeter.
Embodiment 1
Shown in schema as shown in Figure 2, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. preimpregnation: first get maize straw, with beater grinder by crushed stalk to 1 ~ 5cm, is then the sulfuric acid of 0.2% by concentration, by maize straw preimpregnation 120min at normal temperatures and pressures.
2. Steam explosion treatment: will be placed in after steam explosion reactor keeps 10min at temperature 190 DEG C (pressure 1.25MPa) through the stalk of preimpregnation, (be less than 0.5 second) instantaneously and open valve, the straw pulp formed after pretreatment by stalk pours in flash tank.
3. simultaneous saccharification and fermentation and distillation: the straw pulp in flash tank is positioned in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 10%, wherein also contain the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l in fermentation system, use yeast saccharomyces cerevisiae to ferment, the addition of yeast is 3g/l, and the consumption of cellulase is 10FPU/g solid substance, in temperature 35 DEG C, pH is after the condition bottom fermentation 96h of 5, obtains ethanol by distillation, reclaims the CO that fermentation produces
2.Solid residue and fermented liquid is obtained with plate-and-frame filter press separate fermentation product.
4. solid residue combustion power generation: the step 3. middle solid residue obtained that is separated is mainly xylogen, biomass power plant combustion power generation is sent into after seasoning, the electricity of production is used for the energy consumption that replenish step is 1. required to step production process 3., the exhaust steam of generation be used for step Steam explosion treatment 2. and step 3. in distillation.
5. anaerobically fermenting: the step fermented liquid that 3. middle separation obtains is placed in fermentor tank and carries out anaerobically fermenting, collects the biogas produced.Anaerobically fermenting carries out at 55 DEG C, fermentor tank is full of nitrogen, to ensure oxygen-free environment before fermentation.Inoculum is active sludge (containing the flora needed for biogas fermentation in mud, being provided by Domsjo company of Sweden).The content gas-chromatography (Japanese Shimadzu) of methane measures.
Embodiment 2
Shown in schema as shown in Figure 2, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. preimpregnation: first get maize straw, with beater grinder by crushed stalk to 1 ~ 5cm, is then the acetic acid of 1% by concentration, by maize straw preimpregnation 120min at normal temperatures and pressures.
2. Steam explosion treatment: will be placed in after steam explosion reactor keeps 5min at temperature 200 DEG C (pressure 1.55MPa) through the stalk of preimpregnation, (be less than 0.5 second) instantaneously and open valve, the straw pulp formed after pretreatment by stalk pours in flash tank.
3. the operation of simultaneous saccharification and fermentation and distillation, 4. solid residue combustion power generation, 5. anaerobically fermenting step is with embodiment 1.
Embodiment 3
Shown in schema as shown in Figure 2, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. preimpregnation: first get maize straw, with beater grinder by crushed stalk to 1 ~ 5cm, is then the acetic acid of 1% by concentration, by maize straw preimpregnation 120min at normal temperatures and pressures.
2. Steam explosion treatment: will be placed in after steam explosion reactor keeps 5min at temperature 200 DEG C (pressure 1.55MPa) through the stalk of preimpregnation, (be less than 0.5 second) instantaneously and open valve, the straw pulp formed after pretreatment by stalk pours in flash tank.
3. simultaneous saccharification and fermentation and distillation: the straw pulp in flash tank is positioned in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 10%, wherein also contain the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l in fermentation system, gene engineering yeast KE6-12 (Taurusenergy company provides) is used to ferment, the addition of yeast is 3g/l, the consumption of cellulase is 10FPU/g solid substance, ferment in temperature 35 DEG C, pH obtains ethanol by distillation after carrying out 144h under the condition of 5.5, reclaims the CO that fermentation produces
2.Solid residue and fermented liquid is obtained with plate-and-frame filter press separate fermentation product.
4. the operation of solid residue combustion power generation, 5. anaerobically fermenting is with embodiment 1.
Embodiment 4
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 1.
2. Steam explosion treatment: the stalk through preimpregnation is placed in steam explosion reactor, reacts 10min at temperature 190 DEG C (pressure is 1.25MPa).At the end of reaction, (be less than 0.5s) instantaneously and open valve, the straw pulp formed after pretreatment by stalk pours in flash tank.
3. solid-liquid separation: the liquid portion in straw pulp pretreated in making step 2. by plate-and-frame filter press with the pressure of 270bar is separated with solid part, about 47% ~ 55%, (47 ~ 55% water content refer to that the quality of the water contained in solid accounts for the per-cent of whole solid masses to the water content of solid part.This solid is the wet solid obtained after press filtration).Liquid portion is directly sent into anaerobic fermentation tank and is produced biogas, and solid part carries out step simultaneous saccharification and fermentation 4. and produces ethanol.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 10%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, cellulase is (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) consumption be 10FPU/g solid substance, ferment in temperature 35 DEG C, pH carries out 96h under the condition of 5, obtain ethanol finally by distillation, reclaim the CO that fermentation produces
2.Solid residue and fermented liquid is obtained with plate-and-frame filter press separate fermentation product.
5. the operation of solid residue combustion power generation is with embodiment 1.
6. anaerobically fermenting: the pretreated liquid portion of stalk steam explosion directly with simultaneous saccharification and fermentation after remaining fermented liquid be placed in fermentor tank and carry out anaerobically fermenting, collect the biogas of generation.Anaerobically fermenting carries out at 55 DEG C, fermentor tank is full of nitrogen, to ensure oxygen-free environment before fermentation.Inoculum is active sludge (containing the flora needed for biogas fermentation in mud, being provided by Domsjo company of Sweden).The content gas-chromatography (Japanese Shimadzu) of methane measures.
Embodiment 5
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 10%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, cellulase is (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) consumption be 10FPU/g solid substance, ferment in temperature 35 DEG C, pH carries out 96h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Separate fermentation product obtains solid residue and fermented liquid.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 6
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 12.5%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, cellulase is (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) consumption be 10FPU/g solid substance, ferment in temperature 35 DEG C, pH carries out 120h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Solid residue and fermented liquid is obtained with plate-and-frame filter press separate fermentation product.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 7
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 15%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, cellulase is (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) consumption be 10FPU/g solid substance, ferment in temperature 35 DEG C, pH carries out 120h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Separate fermentation product obtains solid residue and fermented liquid.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 8
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 17.5%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, cellulase is (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) consumption be 10FPU/g solid substance, ferment in temperature 35 DEG C, pH carries out 120h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Separate fermentation product obtains solid residue and fermented liquid.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 9
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 20%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, cellulase is (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) consumption be 10FPU/g solid substance, ferment in temperature 35 DEG C, pH carries out 120h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Separate fermentation product obtains solid residue and fermented liquid.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 10
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 17.5%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, the consumption of cellulase (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) is 10FPU/g solid substance.First enzyme-added before fermentation, with 45 DEG C of first prehydrolysis 4h, then add yeast saccharomyces cerevisiae, in temperature 35 DEG C, pH carries out fermentation 120h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Separate fermentation product obtains solid residue and fermented liquid.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 11
Shown in schema as shown in Figure 3, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 4.
4. simultaneous saccharification and fermentation and distillation: solid part step 3. obtained is placed in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 20%, wherein the substratum of fermentation system contains the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l, the addition of yeast saccharomyces cerevisiae is 3g/l, the consumption of cellulase (purchased from letter (Novozymes) company of Novi, commodity are called CellicCtec2.) is 10FPU/g solid substance.First enzyme-added before fermentation, with 45 DEG C of first prehydrolysis 4h, then add yeast saccharomyces cerevisiae, in temperature 35 DEG C, pH carries out fermentation 120h under the condition of 5.Obtain ethanol by distillation afterwards, reclaim the CO that fermentation produces
2.Separate fermentation product obtains solid residue and fermented liquid.
5. solid residue combustion power generation: with embodiment 1.
6. anaerobically fermenting: with embodiment 4.
Embodiment 12
Shown in schema as shown in Figure 4, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with the pressure of 270bar, the liquid portion in straw pulp is separated by plate-and-frame filter press with solid part, the water content of solid part is about 47% ~ 55%.
4. pre fermentation: by the liquid portion after being separated first with the gene engineering yeast KE6-12(of hexose and pentose can be utilized also to be Taurus04 simultaneously, Taurusenergy company provides) be 35 DEG C in temperature, pH is pre fermentation 48h under the condition of 5.5.Containing the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l in the substratum of fermentation system, the addition of KE6-12 is 3g/l.
5. simultaneous saccharification and fermentation and distillation: by after pre fermentation fermented liquid is separated together with step the solid part 3. obtained and adds in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 10%, add the cellulase of 10FPU/g solid substance, ferment in temperature 35 DEG C, pH proceeds 96h under the condition of 5.5, obtain ethanol finally by distillation, reclaim the CO that fermentation produces
2.Separate fermentation product, obtains solid residue and fermented liquid.
6. solid residue combustion power generation: 5. step is separated the solid residue obtained and is mainly xylogen, sends into biomass power plant combustion power generation after seasoning, the electricity of production and remaining steam are used further to energy consumption required in supplementary fibre element ethanol production process.The electricity of production is used for the energy consumption that replenish step is 1. required to step production process 5., the exhaust steam of generation be used for step Steam explosion treatment 2. and step 5. in distillation.
7. anaerobically fermenting: 5. step is separated the fermented liquid obtained and is placed in fermentor tank and carries out anaerobically fermenting, collects the biogas produced.Anaerobically fermenting carries out at 55 DEG C, fermentor tank is full of nitrogen, to ensure oxygen-free environment before fermentation.Inoculum is active sludge (containing the flora needed for biogas fermentation in mud, being provided by Domsjo company of Sweden).The content gas-chromatography (Japanese Shimadzu) of methane measures.
All technical is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, yield: 22.7g/l, 14.3g ethanol/100g Dry corn stalk stalk.
Methane yield: 7.3g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Embodiment 13
Shown in schema as shown in Figure 4, maize straw following methods processes, coproduction generating while producing ethanol, biogas.
1. flood: with embodiment 2.
2. Steam explosion treatment: with embodiment 2.
3. solid-liquid separation: with embodiment 12.
4. pre fermentation: by the liquid portion after being separated first with the gene engineering yeast KE6-12(of hexose and pentose can be utilized also to be Taurus04 simultaneously, Taurusenergy company provides) be 30 DEG C in temperature, pH is pre fermentation 48h under the condition of 5.5.Containing the Secondary ammonium phosphate of 0.5g/l and the magnesium sulfate of 0.025g/l in the substratum of fermentation system, the addition of KE6-12 is 3g/l.
5. simultaneous saccharification and fermentation and distillation: by after pre fermentation fermented liquid is separated together with step the solid part 3. obtained and adds in fermentor tank, the solid-liquid mass percent in fermentation system is made to be 10%, add the cellulase of 10FPU/g solid substance, ferment in temperature 30 DEG C, pH proceeds 96h under the condition of 5.5, obtain ethanol finally by distillation, reclaim the CO that fermentation produces
2.Separate fermentation product, obtains solid residue and fermented liquid.
6. solid residue combustion power generation: with embodiment 12.
7. anaerobically fermenting: with embodiment 12.
All technical is as follows:
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, the wood sugar rate of recovery: 107.7%, 101.3%.
Glucose after acetic acid,diluted preimpregnation Steam explosion treatment, xylose rate: 9.0%, 65.6%.
The furfural, the hydroxymethylfurfural that generate after acetic acid,diluted preimpregnation Steam explosion treatment: 0.19g hydroxymethylfurfural/100g Dry corn stalk stalk, 0.24g furfural/100g Dry corn stalk stalk.
Simultaneous saccharification and fermentation alcohol concn, yield: 28.2g/l, 16.9g ethanol/100g Dry corn stalk stalk.
Methane yield: 7.3g/100g Dry corn stalk stalk.
Maize straw fermentation residue calorific value: 22MJ/kg.
Methane yield in the alcohol concn of the simultaneous saccharification and fermentation step of embodiment 1-12, alcohol getting rate and anaerobically fermenting step and the contrast of Chinese patent CN101519671B are see table 1.
Table 1
Method of the present invention can make the Mierocrystalline cellulose in corn stalk, hemicellulose utilization ratio and ethanol conversion reach more than 90%.The yield of ethanol and methane is the highest can reach 16.9g ethanol/100g Dry corn stalk stalk, 11.5g methane/100g Dry corn stalk stalk.And the alcohol getting rate of method is only 12.9g/100g substrate disclosed in Chinese patent CN101519671B.On alcohol concn, the present invention is the highest can reach 49.9g/L, effectively can reduce energy consumption required in ethanol rectifying.In addition, method of the present invention also reduces the consumption of cellulase used in fermentation, the consumption of method cellulase of the present invention is 10FPU/g substrate, and the consumption in method disclosed in Chinese patent CN101519671B is up to 20FPU/g substrate, be 2 times of the consumption of method of the present invention enzyme used.