CN103507190A - Thermoplastic elastomer production line - Google Patents
Thermoplastic elastomer production line Download PDFInfo
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- CN103507190A CN103507190A CN201310421582.6A CN201310421582A CN103507190A CN 103507190 A CN103507190 A CN 103507190A CN 201310421582 A CN201310421582 A CN 201310421582A CN 103507190 A CN103507190 A CN 103507190A
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Abstract
The invention discloses a thermoplastic elastomer production line which comprises a preheating device, a plurality of thermostatic control cabinets, a mold transportation device, a rack and a material injection machine, wherein the mold transportation device is mounted on the rack and internally equipped with a heat insulation board; the preheating device and the thermostatic control cabinets are mounted above the mold transportation device; one side of the preheating device is communicated with the thermostatic control cabinets; a discharge chute is formed at the front end of the material injection machine and connected with a material injection head by a feed pipe; the feed pipe is internally equipped with a first heating roller; and the discharge chute is internally equipped with second heating rollers. The production line can prevent a mold from being polluted by impurities in air during transportation, the heat loss of the mold can be reduced during the transportation, the preheating temperature of the mold can be lowered, the energy consumption is reduced, the service life of the mold is prevented from being shortened in a hot environment, the production cost is lowered, the flowability of melt extruded from the material injection machine is improved, the blocking of the feed pipe is avoided, and the production efficiency is improved.
Description
[technical field]
The present invention relates to the technical field of plant equipment, particularly produce the technical field of the plant equipment that thermoplastic elastomer (TPE) uses.
[background technology]
In the production process of thermoplastic elastomer (TPE), first need mould to be preheating to uniform temperature in preheating device, then by conveying arrangement, be transported to the position of appointment, finally melt is injected to mould cooling forming, therefore thermal loss how to protect minimizing preheating rear mold in the production process of thermoplastic elastomer (TPE) is the key of improving the quality of products, need to guarantee that mould can be by airborne contamination by dust in transportation simultaneously, in feeding machine, the mobility of melt is also the key of improving the quality of products, there is following shortcoming in existing thermoplastic elastomer (TPE) production equipment:
1, traditional insulating box adopts enclosed casing mostly, air flow property is poor, lack the fortune wind apparatus that makes Air Flow, although and minority is provided with the convection effects that the insulating box of opening has been strengthened air, lack effective filtration dustproof construction, airborne dust is flowing in casing along with air very easily, cause the pollution in casing, once after polluting in casing, clean very inconvenient, and the parts of the easy damage equipment of dust, had a strong impact on service life of equipment;
2, traditional conveying arrangement transports and in process, does not have heat insulation function at mould, mold cools down through preheating is very fast, for guaranteeing the molding effect of melt in mould, mold heated need to be made up to the heat losing in transportation to higher temperature, energy consumption is higher, and mould reduces service life at high temperature greatly, has increased production cost;
3, traditional feeding machine is when melt extrusion, because feed pipe is longer, melt easily in course of conveying along with temperature reduces and mobility is reduced, cause feed pipe to stop up, production efficiency is low
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of thermoplastic elastomer (TPE) production line is proposed, can make mould in transportation, avoid the pollution of impurity in air, and can reduce the thermal loss of mould in transportation, can reduce the preheat temperature of mould, reduced energy consumption, this reduces its service life under hot environment to avoid mould, has reduced production cost, improves the mobility that melt is extruded from feeding machine simultaneously, prevent the obstruction of feed pipe, improved production efficiency.
For achieving the above object, the present invention proposes a kind of thermoplastic elastomer (TPE) production line, comprise preheating device, some constant temperature control boxes and mould conveying arrangement, frame and feeding machine, described mould conveying arrangement is installed in frame, in mould conveying arrangement, warming plate is installed, preheating device and constant temperature control box are installed on the top of mould conveying arrangement, one side of described preheating device is connected with constant temperature control box, the front end of described feeding machine is provided with blow tank, described blow tank adopts feed pipe to be connected with filling head, the first warm-up mill is installed in feed pipe, the second warm-up mill is installed in blow tank.
As preferably, described constant temperature control box comprises casing, the first motor, power distribution cabinet and some temperature sensors, blast pipe and discharge pipe are installed on described casing, the first filter screen is installed in blast pipe and discharge pipe, the first motor and power distribution cabinet are installed on casing, on described the first motor, wind wheel is installed, described wind wheel is positioned at box house, the below of described wind wheel is provided with the second filter screen, described temperature sensor is installed on the inner surface of casing, described the first filter screen adopts airstrainer, the second filter screen adopts HEPA filter screen, the box house environment that is arranged so that of filter screen is avoided the pollution of dust in air, guarantee in casing clean, extended the service life of equipment.
As preferably, on described the first motor, output is installed, described output is vertically through the upper surface of casing, and the upper end of output is connected with the first motor, and the lower end of output is connected with wind wheel, and the first motor adopts nut to be fixed on the upper of casing.
As preferably, the upper port of described blast pipe is positioned at the outside of casing, and the lower port of blast pipe is positioned at the inside of casing, and the upper port of described discharge pipe is positioned at the outside of casing, the lower port of discharge pipe is positioned at the inside of casing, and described the second filter screen flushes with the lower port of blast pipe and discharge pipe.
As preferably, described mould conveying arrangement comprises carrier chain, driving wheel, driven pulley and the second motor, described carrier chain is installed in frame, the top of carrier chain is provided with some carrier bars, carrier chain is set in the outside of driving wheel and driven pulley, the below of carrier chain is provided with warming plate, and described the second motor adopts belt to be connected with driving wheel.
As preferably, described carrier bar is evenly distributed on the top of carrier chain, on carrier bar, scribble heat insulation coating, described warming plate adopts polyurethane thermal insulation board, described heat insulation coating adopts aluminum silicate composite heat-insulating coating, carrier bar directly contacts with mould the heat of easily taking away on mould, heat insulation coating has lower thermal conductivity factor, can effectively prevent the loss of mold heat, saved cost, polyurethane thermal insulation board not only has good heat-insulating property, can reduce the thermal loss of mould, reduce the preheat temperature of mould, also there is good acoustically effective, can reduce the noise producing in equipment use procedure.
As preferably, some feets are installed below described frame, the below of feet is provided with and regulates pin cup.
Beneficial effect of the present invention: the present invention has the following advantages: 1, by arranging into and out of airduct on casing, by driven by motor wind wheel, increase the Air Flow of box house, make air take away unnecessary heat, keep temperature constant in casing, in airduct and casing, two-layer filter screen is being set simultaneously, make box house environment avoid the pollution of dust in air, guarantee to clean in casing, extended the service life of equipment; 2, by apply heat-insulation layer on carrier bar, and warming plate is installed below carrier chain, reduced the thermal loss of mould in transportation, therefore can reduce the preheat temperature of mould, do not affect the molding effect of melt in mould simultaneously, reduced energy consumption, and this reduces its service life under hot environment to have avoided mould, has saved production cost; 3, by the installed in front blow tank at feeding machine, make storage compartment melt in blow tank, warm-up mill in blow tank can guarantee that the melt in blow tank has good mobility, warm-up mill is installed simultaneously in feeding roller, improved greatly the mobility of melt in feed pipe, prevent melt enter feed pipe after its mobility along with the reduction of temperature, reduce, prevented the generation of feed pipe clogging, improved production efficiency.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the main TV structure schematic diagram of a kind of thermoplastic elastomer (TPE) production line of the present invention;
Fig. 2 is the main TV structure schematic diagram of constant temperature control box in the present invention;
Fig. 3 is the main TV structure schematic diagram of mould conveying arrangement in the present invention;
Fig. 4 is the main TV structure schematic diagram of major ingredient machine in the present invention.
In figure: 1-preheating device, 2-constant temperature control box, 3-mould conveying arrangement, 4-frame, 5-feeding machine, 21-casing, 22-the first motor, 23-power distribution cabinet, 24-temperature sensor, 25-blast pipe, 26-discharge pipe, 27-the first filter screen, 28-wind wheel, 29-the second filter screen, 211-heating plate, 221-output, 32-carrier chain, 33-driving wheel, 34-driven pulley, 35-the second motor, 36-belt, 321-carrier bar, 322-warming plate, 41-feet, 42-regulates pin cup, 51-blow tank, 52-feed pipe.53-filling head, 54-the first warm-up mill, 55-the second warm-up mill.
[specific embodiment]
Consult Fig. 1 and Fig. 4, a kind of thermoplastic elastomer (TPE) production line of the present invention, comprise preheating device 1, some constant temperature control boxes 2 and mould conveying arrangement 3, frame 4 and feeding machine 5, described mould conveying arrangement 3 is installed in frame 4, preheating device 1 and constant temperature control box 2 are installed on the top of mould conveying arrangement 3, one side of described preheating device 1 is connected with constant temperature control box 2, the front end of described feeding machine 5 is provided with blow tank 51, described blow tank 51 adopts feed pipe 52 to be connected with filling head 53, the first warm-up mill 54 is installed in feed pipe 52, the second warm-up mill 55 is installed in blow tank 51.
Consult Fig. 1 and Fig. 2, described constant temperature control box 2 comprises casing 21, the first motor 22, power distribution cabinet 23 and some temperature sensors 24, blast pipe 25 and discharge pipe 26 are installed on described casing 21, the first filter screen 27 is installed in blast pipe 25 and discharge pipe 26, the first motor 22 and power distribution cabinet 23 are installed on casing 21, on described the first motor 22, wind wheel 28 is installed, described wind wheel 28 is positioned at casing 21 inside, the below of described wind wheel 28 is provided with the second filter screen 29, described temperature sensor 24 is installed on the inner surface of casing 21, described the first filter screen 27 adopts airstrainer, the second filter screen 29 adopts HEPA filter screen, on described the first motor 22, output 221 is installed, the vertical upper surface through casing 21 of described output 221, output 221 upper end is connected with the first motor 22, output 221 lower end is connected with wind wheel 28, the first motor 22 adopts nut to be fixed on the upper of casing 21, the upper port of described blast pipe 25 is positioned at the outside of casing 21, the lower port of blast pipe 25 is positioned at the inside of casing 21, the upper port of described discharge pipe 26 is positioned at the outside of casing 21, the lower port of discharge pipe 26 is positioned at the inside of casing 21, described the second filter screen 29 flushes with the lower port of blast pipe 25 and discharge pipe 26.
Consult Fig. 1 and Fig. 3, described mould conveying arrangement 3 comprises carrier chain 32, driving wheel 33, driven pulley 34 and the second motor 35, described carrier chain 32 is installed in frame 4, the top of carrier chain 32 is provided with some carrier bars 321, carrier chain 32 is set in the outside of driving wheel 33 and driven pulley 34, the below of carrier chain 32 is provided with warming plate 322, described the second motor 35 adopts belt 36 to be connected with driving wheel 33, described carrier bar 321 is evenly distributed on the top of carrier chain 32, on carrier bar 321, scribble heat insulation coating, described warming plate 322 adopts polyurethane thermal insulation board, described heat insulation coating adopts aluminum silicate composite heat-insulating coating, described frame 4 belows are provided with some feets 41, the below of feet 41 is provided with and regulates pin cup 42.
The course of work of the present invention:
A kind of thermoplastic elastomer (TPE) production line of the present invention in the course of the work, mould is by after preheating device 1 preheating, by mould conveying arrangement 3, enter constant temperature control box 2, when temperature sensor 24 detects the excess Temperature in casing 21, power distribution cabinet 23 starts the first motor 22 wind wheel 28 is rotated, strengthen the Air Flow in casing 21, cold air flows to from blast pipe 25, hot-air flows out from discharge pipe 26, be positioned at the first filter screen 27 of blast pipe 25 and discharge pipe 26 and the second filter screen 29 of wind wheel 28 belows can effectively prevent that airborne dust from entering casing 21, guarantee the cleaning of casing 21 inside, prevent dust with the part of electrostatic damage equipment, extended the service life of equipment, when equipment was used after a period of time, after the first filter screen 27 and the second filter screen 29 can being disassembled to cleaning, just can continue to use, the mould of preheating is placed on above the carrier bar 321 of carrier chain 32 in transportation, the warming plate 322 of the heat insulation coating of carrier bar 321 tops and carrier chain 32 belows can reduce the thermal loss of mould in transportation, therefore can reduce the preheat temperature of mould, do not affect the molding effect of melt in mould simultaneously, reduced energy consumption, and this reduces its service life under hot environment to have avoided mould, saved production cost, and polyurethane thermal insulation board also has good acoustically effective, can reduce the noise producing in equipment use procedure, when material feeding in mould, part melt is stored in blow tank 51, the second warm-up mill 55 in blow tank 51 can guarantee that the melt in blow tank 51 has good mobility, melt in blow tank 51 is extruded from discharge head 53 by feed pipe 52, the first warm-up mill 54 of feed pipe 52 interior installations has improved the mobility of melt in feed pipe 52 greatly, prevent that melt from entering rear its mobility of feed pipe 52 and reducing along with the reduction of temperature, prevented the generation of feed pipe 52 cloggings, improved production efficiency.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (7)
1. a thermoplastic elastomer (TPE) production line, it is characterized in that: comprise preheating device (1), some constant temperature control boxes (2) and mould conveying arrangement (3), frame (4) and feeding machine (5), described mould conveying arrangement (3) is installed in frame (4), warming plate (322) is installed in mould conveying arrangement (3), preheating device (1) and constant temperature control box (2) are installed on the top of mould conveying arrangement (3), one side of described preheating device (1) is connected with constant temperature control box (2), the front end of described feeding machine (5) is provided with blow tank (51), described blow tank (51) adopts feed pipe (52) to be connected with filling head (53), the first warm-up mill (54) is installed in feed pipe (52), the second warm-up mill (55) is installed in blow tank (51).
2. a kind of thermoplastic elastomer (TPE) production line as claimed in claim 1, it is characterized in that: described constant temperature control box (2) comprises casing (21), the first motor (22), power distribution cabinet (23) and some temperature sensors (24), blast pipe (25) and discharge pipe (26) are installed on described casing (21), in blast pipe (25) and discharge pipe (26), the first filter screen (27) is installed, the first motor (22) and power distribution cabinet (23) are installed on casing (21), wind wheel (28) is installed on described the first motor (22), described wind wheel (28) is positioned at casing (21) inside, the below of described wind wheel (28) is provided with the second filter screen (29), described temperature sensor (24) is installed on the inner surface of casing (21), described the first filter screen (27) adopts airstrainer, the second filter screen (29) adopts HEPA filter screen.
3. a kind of thermoplastic elastomer (TPE) production line as claimed in claim 2, it is characterized in that: output (221) is installed on described the first motor (22), described output (221) vertically passes the upper surface of casing (21), the upper end of output (221) is connected with the first motor (22), the lower end of output (221) is connected with wind wheel (28), and the first motor (22) adopts nut to be fixed on the upper of casing (21).
4. a kind of thermoplastic elastomer (TPE) production line as claimed in claim 2, it is characterized in that: the upper port of described blast pipe (25) is positioned at the outside of casing (21), the lower port of blast pipe (25) is positioned at the inside of casing (21), the upper port of described discharge pipe (26) is positioned at the outside of casing (21), the lower port of discharge pipe (26) is positioned at the inside of casing (21), and described the second filter screen (29) flushes with the lower port of blast pipe (25) and discharge pipe (26).
5. a kind of thermoplastic elastomer (TPE) production line as claimed in claim 1, it is characterized in that: described mould conveying arrangement (3) comprises carrier chain (32), driving wheel (33), driven pulley (34) and the second motor (35), described carrier chain (32) is installed in frame (4), the top of carrier chain (32) is provided with some carrier bars (321), carrier chain (32) is set in the outside of driving wheel (33) and driven pulley (34), the below of carrier chain (32) is provided with warming plate (322), described the second motor (35) adopts belt (36) to be connected with driving wheel (33).
6. a kind of thermoplastic elastomer (TPE) production line as claimed in claim 5, it is characterized in that: described carrier bar (321) is evenly distributed on the top of carrier chain (32), carrier bar scribbles heat insulation coating on (321), described warming plate (322) adopts polyurethane thermal insulation board, and described heat insulation coating adopts aluminum silicate composite heat-insulating coating.
7. a kind of thermoplastic elastomer (TPE) production line as described in any one in claim 1 to 6, is characterized in that: described frame (4) below is provided with some feets (41), and the below of feet (41) is provided with and regulates pin cup (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310421582.6A CN103507190B (en) | 2013-09-16 | 2013-09-16 | A kind of Thermoplastic elastomer production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310421582.6A CN103507190B (en) | 2013-09-16 | 2013-09-16 | A kind of Thermoplastic elastomer production line |
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| Publication Number | Publication Date |
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| CN103507190A true CN103507190A (en) | 2014-01-15 |
| CN103507190B CN103507190B (en) | 2016-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310421582.6A Active CN103507190B (en) | 2013-09-16 | 2013-09-16 | A kind of Thermoplastic elastomer production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002412A (en) * | 2014-05-14 | 2014-08-27 | 安徽中意胶带有限责任公司 | Macromolecular elastomer pouring curing bed with hot oil carrier circulating heating |
| CN112340365A (en) * | 2020-10-31 | 2021-02-09 | 山东山矿机械有限公司 | Automatic temperature-adjusting belt conveyor sealing protective cover and adjusting method |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5134262A (en) * | 1974-09-19 | 1976-03-23 | Mitsui Toatsu Chemicals | Shashutsuseikeiki no seikeihojosochi |
| CN203485345U (en) * | 2013-09-16 | 2014-03-19 | 爱侣健康科技有限公司 | Thermoplastic elastomer production line |
-
2013
- 2013-09-16 CN CN201310421582.6A patent/CN103507190B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5134262A (en) * | 1974-09-19 | 1976-03-23 | Mitsui Toatsu Chemicals | Shashutsuseikeiki no seikeihojosochi |
| CN203485345U (en) * | 2013-09-16 | 2014-03-19 | 爱侣健康科技有限公司 | Thermoplastic elastomer production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002412A (en) * | 2014-05-14 | 2014-08-27 | 安徽中意胶带有限责任公司 | Macromolecular elastomer pouring curing bed with hot oil carrier circulating heating |
| CN104002412B (en) * | 2014-05-14 | 2016-01-27 | 安徽中意胶带有限责任公司 | A kind of hot oil carrier hydronic macromolecular elastomer cast solidification bed |
| CN112340365A (en) * | 2020-10-31 | 2021-02-09 | 山东山矿机械有限公司 | Automatic temperature-adjusting belt conveyor sealing protective cover and adjusting method |
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| Publication number | Publication date |
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| CN103507190B (en) | 2016-11-23 |
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