CN201659680U - Rubber extruder - Google Patents

Rubber extruder Download PDF

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Publication number
CN201659680U
CN201659680U CN201020001066XU CN201020001066U CN201659680U CN 201659680 U CN201659680 U CN 201659680U CN 201020001066X U CN201020001066X U CN 201020001066XU CN 201020001066 U CN201020001066 U CN 201020001066U CN 201659680 U CN201659680 U CN 201659680U
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Prior art keywords
inlet pipe
feeding device
water inlet
feeding
water
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Expired - Fee Related
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CN201020001066XU
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Chinese (zh)
Inventor
邓龙告
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Dongguan Jingfeng Electric Machinery Co ltd
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Dongguan Jingfeng Electric Machinery Co ltd
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Abstract

The utility model discloses a rubber extruder, which comprises a base, and a motor driving device, a feeding device, a temperature control device and a discharging device which are sequentially arranged on a frame, wherein the feeding device is simultaneously provided with a sheet material input frame and a feeding cylinder, the temperature control device comprises three heaters which are connected side by side, the inner layer and the outer layer of each heater are respectively provided with a heating wire, the two ends of each heater are respectively connected with a water inlet pipe and a water outlet pipe, the water inlet pipe and the water outlet pipe are both connected to a constant temperature water tank, and the water inlet pipe is controlled by an electromagnetic valve; the feeding device is simultaneously provided with the sheet material input frame and the feeding barrel, sheet materials or granular materials can be optionally selected to enter, the heaters can reach different temperatures respectively by controlling the heating of the heating wires, redundant heat is taken away by injecting water into the heaters in a circulating manner, a boiler and a mold temperature controller are not needed, and the feeding device is energy-saving, environment-friendly and convenient to operate.

Description

一种橡胶挤出机 A rubber extruder

技术领域technical field

本实用新型属于橡胶工业机械设备,具体涉及一种橡胶挤出机。 The utility model belongs to rubber industrial mechanical equipment, in particular to a rubber extruder. the

背景技术Background technique

橡胶挤出机是一种用以挤出各种断面形状橡胶半成品或成品的橡胶工业用挤出机,主要用于电线电缆胶条、胶片的生产。 Rubber extruder is a rubber industrial extruder used to extrude rubber semi-finished products or finished products with various cross-sectional shapes. It is mainly used for the production of wire and cable rubber strips and films. the

由于橡胶主要是通过挤出外加硫化的工艺制备,挤出过程中的温度需保持在100-160℃,现有技术中的橡胶挤出机,挤出过程是分段温控,每台挤出机需配备4-5台模温机,造价高昂,并且在高温长期使用的情况下,高压油管容易老化漏油,污染环境,同时造成温控难以实施,不易达到理想的胶化效果,这种橡胶挤出机需采用100多米长的蒸汽管道进行硫化,窜线相当困难,需两层楼房来做为场地,操作及不方便,设备投资大,每台投资上百万元,维修率较高。 Since rubber is mainly prepared by extrusion and vulcanization, the temperature in the extrusion process needs to be kept at 100-160°C. In the rubber extruders in the prior art, the extrusion process is segmented temperature control, each extrusion The machine needs to be equipped with 4-5 mold temperature controllers, the cost is high, and in the case of long-term use at high temperature, the high-pressure oil pipe is prone to aging and oil leakage, polluting the environment, and it is difficult to implement temperature control, and it is difficult to achieve the ideal gelling effect. The rubber extruder needs to use more than 100 meters long steam pipeline for vulcanization. It is quite difficult to run the wires. It needs a two-story building as a site. It is inconvenient to operate and requires a large investment in equipment. Each investment is millions of yuan, and the maintenance rate is relatively high. . the

此外,这种橡胶只能适用于片料,通用性不强。 In addition, this kind of rubber can only be applied to sheet materials, and its versatility is not strong. the

实用新型内容Utility model content

本实用新型的目的在于提供一种节能、环保、通用性强且能降低生产成本和维修率的橡胶挤出机。 The purpose of the utility model is to provide a rubber extruder which is energy-saving, environment-friendly, highly versatile and can reduce production cost and maintenance rate. the

本实用新型解决其技术问题所采用的技术方案是:一种橡胶挤出机,包括底座以及依次排列在机架上的电机驱动装置、喂料装置、温控装置和出料装置,所述的喂料装置上同时设有片料输入架和喂料筒,所述的温控装置包括并排连接的三个加热器,加热器的内层和外层均设有发热丝,加热器的两端分别连接有进水管和出水管,该进水管和出水管均连接至恒温水箱,进水管由电磁阀控制。The technical scheme adopted by the utility model to solve the technical problem is: a rubber extruder, including a base and a motor drive device, a feeding device, a temperature control device and a discharge device arranged in sequence on the frame, the described The feeding device is equipped with a sheet material input frame and a feeding cylinder at the same time. The temperature control device includes three heaters connected side by side. The inner layer and the outer layer of the heater are equipped with heating wires. The two ends of the heater A water inlet pipe and a water outlet pipe are respectively connected, and the water inlet pipe and the water outlet pipe are both connected to a constant temperature water tank, and the water inlet pipe is controlled by a solenoid valve.

其中,所述的喂料装置上设有一个具有”A”字形截面的活动块。 Wherein, the feeding device is provided with a movable block with an "A"-shaped cross section. the

本实用新型的有益效果是:喂料装置上同时设有片料输入架和喂料筒,可随意选择进入片料或粒料,通过控制发热丝发热实现各个加热器分别达到所需的温度,通过向加热器内注水循环带走多余的热量,无需锅炉和模温机,节能环保而且操作方便,整个设备仅需投资30万元即可生产,是传统设备成本的1/5,并且场地长度仅需25米即可满足生产需要。 The beneficial effects of the utility model are: the feeding device is equipped with a sheet material input frame and a feeding cylinder at the same time, and the sheet material or pellets can be freely selected to enter, and each heater can reach the required temperature respectively by controlling the heating of the heating wire. By injecting water into the heater and circulating to take away excess heat, no boiler and mold temperature controller are needed, energy saving, environmental protection and easy operation. The entire equipment can be produced with an investment of only 300,000 yuan, which is 1/5 of the cost of traditional equipment, and the length of the site Only 25 meters is needed to meet the production needs. the

附图说明Description of drawings

图1是本实用新型主视方向的结构示意图; Fig. 1 is the structural representation of the main viewing direction of the utility model;

图2是本实用新型侧视方向的结构示意图 Fig. 2 is the structural representation of the side view direction of the utility model

图3是本实用新型温控装置的结构示意图。 Fig. 3 is a structural schematic diagram of the temperature control device of the present invention. the

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail. the

参照图1、图2和图3所示,一种橡胶挤出机,包括底座1以及依次排列在机架上的电机驱动装置2、喂料装置3、温控装置4和出料装置5,其中,所述的喂料装置3上同时设有片料输入架31和喂料筒32,所述的喂料装置3上设有一个具有”A”字形截面的活动块,所述的温控装置4包括并排连接的三个加热器41,加热器41的内层和外层均设有发热丝,加热器41的两端分别连接有进水管45和出水管46,该进水管45和出水管46均连接至恒温水箱,进水管45由电磁阀控制。 Referring to Fig. 1, Fig. 2 and Fig. 3, a rubber extruder includes a base 1 and a motor drive device 2, a feeding device 3, a temperature control device 4 and a discharge device 5 arranged sequentially on the frame, Wherein, the described feeding device 3 is provided with sheet material input frame 31 and feeding cylinder 32 at the same time, and described feeding device 3 is provided with a movable block with "A" shaped section, and the described temperature control The device 4 includes three heaters 41 connected side by side. The inner and outer layers of the heater 41 are provided with heating wires. The two ends of the heater 41 are respectively connected with a water inlet pipe 45 and a water outlet pipe 46. The water pipes 46 are all connected to the constant temperature water tank, and the water inlet pipe 45 is controlled by a solenoid valve. the

本实用新型可满足行业的不同需求,喂料装置3上同时设有片料输入架31和喂料筒32,可随意选择进入片料或粒料,当使用粒料时,把活动块装上,往 喂料筒32内注入粒料即可,如使用片料时,把活动块拿掉,把成卷片料装在片料输入架31上即可。 The utility model can meet the different needs of the industry. The feeding device 3 is equipped with a sheet material input rack 31 and a feeding barrel 32 at the same time, and can choose to enter the sheet material or pellets at will. When using pellets, install the movable block , Inject the pellet in the feeding cylinder 32 and get final product, as when using the sheet material, the movable block is removed, and the roll sheet material is loaded on the sheet material input frame 31 and gets final product. the

温控装置4的发热丝通电发热时每个加热器41可分别达到不同的温度,可使橡胶融化,橡胶最高熔化温度需160℃,而水温最高只能达到100℃,而且每段加热器41的温度都不一样,当某一个加热器41内温度过高时,可通过进水管45和出水管46向加热器41内注水,通过流水的循环带走热量并进入恒温水箱。 When the heating wire of the temperature control device 4 is energized and heated, each heater 41 can reach different temperatures, which can melt the rubber. The maximum melting temperature of the rubber needs to be 160°C, while the maximum water temperature can only reach 100°C, and each heater 41 The temperature is not the same, when the temperature in a certain heater 41 is too high, water can be injected into the heater 41 through the water inlet pipe 45 and the water outlet pipe 46, and the heat is taken away by the circulation of running water and enters the constant temperature water tank. the

本实用新型无需锅炉和模温机,节能环保而且操作方便,整个设备仅需投资30万元即可生产,是传统设备成本的1/5,并且场地长度仅需25米即可满足生产需要。 The utility model does not need a boiler and a mold temperature controller, is energy-saving, environmentally friendly, and easy to operate. The whole equipment can be produced with an investment of only 300,000 yuan, which is 1/5 of the cost of traditional equipment, and the site length is only 25 meters to meet the production needs. the

上述实施例仅例示性说明本实用新型的原理及其功效,以及部分运用的实施例,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。 The above-mentioned embodiments only illustrate the principles and effects of the present utility model, as well as the partially used embodiments. For those of ordinary skill in the art, without departing from the inventive concept of the present utility model, some Deformation and improvement, these all belong to the protection domain of the present utility model. the

Claims (2)

1.一种橡胶挤出机,包括底座(1)依次排列在机架上的电机驱动装置(2)、喂料装置(3)、温控装置(4)和出料装置(5),其特征在于:所述的喂料装置1. A rubber extruder, comprising a motor drive (2), a feeding device (3), a temperature control device (4) and a discharge device (5) with a base (1) arranged successively on the frame, its Characterized in that: the feeding device (3)上同时设有片料输入架(31)和喂料筒(32),所述的温控装置(4)包括并排连接的三个加热器(41),加热器(41)的内层和外层均设有发热丝,加热器(41)的两端分别连接有进水管(45)和出水管(46),该进水管(45)和出水管(46)均连接至恒温水箱,进水管(45)由电磁阀控制。(3) is provided with sheet material input rack (31) and feeding cylinder (32) simultaneously, and described temperature control device (4) comprises three heaters (41) that are connected side by side, and the interior of heater (41) Layer and outer layer are all provided with heating wire, and the two ends of heater (41) are respectively connected with water inlet pipe (45) and water outlet pipe (46), and this water inlet pipe (45) and water outlet pipe (46) are all connected to constant temperature water tank , water inlet pipe (45) is controlled by electromagnetic valve. 2.根据权利要求1所述的一种橡胶挤出机,其特征在于,所述的喂料装置(3)上设有一个具有”A”字形截面的活动块。 2. A rubber extruder according to claim 1, characterized in that, said feeding device (3) is provided with a movable block with an "A" shaped cross section. the
CN201020001066XU 2010-01-19 2010-01-19 Rubber extruder Expired - Fee Related CN201659680U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201020001066XU CN201659680U (en) 2010-01-19 2010-01-19 Rubber extruder

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102642289A (en) * 2012-04-26 2012-08-22 韦隽彧 Special extruder for manufacturing rubber
CN103465459A (en) * 2013-09-27 2013-12-25 昆山凯诺尔金属制品有限公司 Energy-saving plastic extruder
CN104149307A (en) * 2014-09-01 2014-11-19 舟山富德斯机械有限公司 Environment-friendly reclaimed rubber extruding equipment
CN110238986A (en) * 2019-06-03 2019-09-17 南京宏匡硅材料有限公司 A high-efficiency plastic granulation device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102642289A (en) * 2012-04-26 2012-08-22 韦隽彧 Special extruder for manufacturing rubber
CN103465459A (en) * 2013-09-27 2013-12-25 昆山凯诺尔金属制品有限公司 Energy-saving plastic extruder
CN104149307A (en) * 2014-09-01 2014-11-19 舟山富德斯机械有限公司 Environment-friendly reclaimed rubber extruding equipment
CN110238986A (en) * 2019-06-03 2019-09-17 南京宏匡硅材料有限公司 A high-efficiency plastic granulation device

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101201

Termination date: 20110119