CN103488199A - Device and method for controlling feeding and discharging of defoaming mechanism - Google Patents
Device and method for controlling feeding and discharging of defoaming mechanism Download PDFInfo
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- CN103488199A CN103488199A CN201310424186.9A CN201310424186A CN103488199A CN 103488199 A CN103488199 A CN 103488199A CN 201310424186 A CN201310424186 A CN 201310424186A CN 103488199 A CN103488199 A CN 103488199A
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Abstract
The invention discloses a device and method for controlling feeding and discharging of a defoaming mechanism. The device for controlling feeding and discharging of the defoaming mechanism comprises a control device used for controlling the liquid level of paste in a defoaming tank. The control device comprises a detecting pipeline, a detector, a controller, a feeding control assembly and a discharging control assembly. The detecting pipeline is communicated with a discharging channel of the defoaming tank and the detector is connected with the controller and used for detecting the height of the liquid level of the paste in the detecting pipeline. The controller is respectively connected with the feeding control assembly and the discharging control assembly and the feeding control assembly and the discharging control assembly are arranged on a feeding pipeline and a discharging pipeline of the defoaming tank respectively. The device and method for controlling feeding and discharging of the defoaming mechanism are capable of enabling control to be convenient and good in predictability.
Description
Technical field
The present invention relates to the slurry deaeration, in particular, relate to a kind of defoaming mechanism input and output material control device and method.
Background technology
Traditional defoaming mechanism is worth default one of the turnover flow of slurry or a less scope mostly, thereby makes the amount of the slurry in defoaming mechanism relatively stable.But in actual production work, slurry often is subject to the impact of factors as the temperature of slurry, if process slurry according to constant flow, may there is impact to the quality of slurry, be unfavorable for the needs of subsequent production processing.
Summary of the invention
The technical problem to be solved in the present invention is, the defoaming mechanism input and output material opertaing device and the method that for defect of the prior art, provide a kind of and control conveniently, foresight are good.
The technical solution adopted for the present invention to solve the technical problems is: a kind of defoaming mechanism input and output material opertaing device is provided, comprise that described control device comprises pipelines, detector, controller, charging Control Component and discharging Control Component for controlling the control device of slurry liquid face height in Debubbling tank; Described pipelines is communicated with the tapping channel of described Debubbling tank, and described detector is connected with described controller, and described detector is for surveying the slurry liquid level in described pipelines; Described controller connects respectively described charging Control Component and discharging Control Component, and described charging Control Component and discharging Control Component are separately positioned on the feed pipe and discharge pipe of described Debubbling tank.
In defoaming mechanism input and output material opertaing device of the present invention, described detector is radar detedtor, and described radar detedtor lower end is provided with for surveying the probe of the slurry liquid level in described pipelines.
In defoaming mechanism input and output material opertaing device of the present invention, described charging Control Component, discharging Control Component are flow control valve or flow regulation pump.
In defoaming mechanism input and output material opertaing device of the present invention, in described Debubbling tank, be provided with for scraping the scraper plate of the slurry on described Debubbling tank madial wall, vertically be fitted with the axis of rotation on described Debubbling tank, be provided with the slurry passage in the described axis of rotation, described slurry passage communicates with the feed pipe of described Debubbling tank;
Described scraper plate one end is fixedly set on the described axis of rotation, and the madial wall of the described scraper plate other end along the radial direction of described Debubbling tank towards described Debubbling tank extends; Be provided with the discharging gap in described scraper plate, described discharging gap communicates with described slurry passage; Slurry enters described Debubbling tank and is coated on the madial wall of described Debubbling tank via described discharging gap from described slurry passage.
In defoaming mechanism input and output material opertaing device of the present invention, described scraper plate comprises the first plate and the second plate, one end of described the first plate and the second plate interconnects and fixes with the described axis of rotation, the other end of described the first plate and the second plate is separated from each other and forms described discharging gap, described discharging gap is in the end closure away from described feeding-passage, described discharging gap is formed with outlet at an end of the madial wall near described Debubbling tank, and described the first plate is greater than described the second plate along the length of described Debubbling tank radial direction.
In defoaming mechanism input and output material opertaing device of the present invention, be set with axle sleeve on the described axis of rotation, described axle sleeve is arranged at outside described Debubbling tank, is provided with the axle sleeve cavity in described axle sleeve, and described axle sleeve cavity communicates with feed pipe with described slurry passage respectively.
In defoaming mechanism input and output material opertaing device of the present invention, on described Debubbling tank, vacuum port is set, described vacuum port is connected with vacuum generating device.
In defoaming mechanism input and output material opertaing device of the present invention, the described axis of rotation is installed with agitating plate away from an end of described feed pipe, offers the through hole passed through for slurry on described agitating plate.
In defoaming mechanism input and output material opertaing device of the present invention, to go back fixed cover on the described axis of rotation filter screen is housed, described filter screen is arranged between described scraper plate and described agitating plate.
The present invention also provides a kind of defoaming mechanism input and output material control method, comprises the following steps:
Arrange and preserve preset upper limit value and the default lower limit of slurry liquid level;
Actual slurry liquid level in the pipelines that the detector real-time detection is communicated with the tapping channel of Debubbling tank, and the data of described actual slurry liquid level are sent to described controller;
Controller is processed the data of described actual slurry liquid level, if the actual slurry liquid level higher than preset upper limit value, described controller indication charging Control Component reduces feed rate or indication discharging Control Component improves discharging flow; If the actual slurry liquid level is lower than default lower limit, described controller indication discharging Control Component reduces discharging flow or indication charging Control Component raising feed rate.
Defoaming mechanism input and output material opertaing device of the present invention and method have following beneficial effect: detector is surveyed the slurry liquid level and for the control to input and output material, can understand more easily the amount of slurry in Debubbling tank, in case the amount of grouting material exceeds the restriction of actual production simultaneously.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the longitudinal sectional view of the assembly relation of the defoaming mechanism input and output material opertaing device that provides of preferred embodiment of the present invention and Debubbling tank;
Fig. 2 is the theory diagram of the defoaming mechanism input and output material opertaing device that provides of preferred embodiment of the present invention;
Fig. 3 a is the transverse sectional view at the scraper plate place of a kind of slurry defoaming mechanism of providing of preferred embodiment of the present invention;
Fig. 3 b is the partial enlarged drawing of Fig. 3 a;
Fig. 4 is the vertical view of filter screen in Fig. 1.
Embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Be a kind of defoaming mechanism input and output material opertaing device that a preferred embodiment of the invention provides as shown in Figure 1 and Figure 2, this defoaming mechanism input and output material opertaing device comprises for controlling the control device 1 of the interior slurry liquid face of Debubbling tank 2 height.Control device 1 comprises pipelines 101, detector 102, controller 103, charging Control Component 104 and discharging Control Component 105.
Pipelines 101 is communicated with the tapping channel 202 of Debubbling tank 2, so the slurry liquid level in the Debubbling tank 2 in pipelines 101 is identical, after liquid level in pipelines 101 reaches a certain value, the slurry liquid level in Debubbling tank 2 also reaches this value simultaneously.Detector 102 is connected with controller 103, and the slurry liquid level in 102 pairs of pipelines of detector 101 is surveyed, and sends it to controller 103; Controller 103 connects respectively charging Control Component 104 and discharging Control Component 105, charging Control Component 104 and discharging Control Component 105 are separately positioned on the feed pipe 201 and discharge pipe 202 of Debubbling tank 2, the liquid level data that 103 pairs of detectors of controller 102 send are processed, when the slurry liquid level during higher than preset upper limit value, reduce feed rate or improve discharging flow,, reduce discharging flow or improve feed rate during lower than default lower limit when the slurry liquid level.Wherein reduce feed rate and comprise that control stops charging, reduce discharging flow and comprise that control stops discharging.
In addition, charging Control Component 104, discharging Control Component 105 can be flow control valve or flow regulation pump, and due to the deaeration environment of vacuum, charging Control Component, discharging Control Component are preferably peristaltic pump.
Debubbling tank is provided with the axis of rotation 3, scraper plate 4, filter screen 5 and agitating plate 6.
The axis of rotation 3 vertically is inserted on Debubbling tank 2, the axis of rotation 3 upper ends are exposed to outside Debubbling tank 2 and lower end is placed in Debubbling tank 2, the axis of rotation 3 passes through drive unit, as rotated after driven by motor, drive unit can be arranged on outside Debubbling tank, the top of the output shaft of drive unit and the axis of rotation 3 is fixed, and drive unit is not emphasis of the present invention, no longer describes in detail herein.Scraper plate 4 is arranged in Debubbling tank 2, and an end is fixedly set on the axis of rotation 3, and the madial wall of an end along the radial direction of Debubbling tank 2 towards Debubbling tank 2 extends, for scraping the slurry on Debubbling tank 2 madial walls.Agitating plate 6 is fixed on the bottom of the axis of rotation 3, offers the through hole 601 passed through for slurry on agitating plate 6, and agitating plate 6 rotates with the axis of rotation 3, and the slurry of Debubbling tank 2 bottoms is stirred, and avoids it to solidify caking.In conjunction with Fig. 4, filter screen 5 be sleeved on the axis of rotation 3 and be arranged on scraper plate 4 and agitating plate 6 between, slurry is filtered, make its maintenance carefully thin.
Further, in conjunction with Fig. 3 a, Fig. 3 b, be provided with the slurry passage in the axis of rotation 3, the upper end of slurry passage communicates with the feed pipe 201 of Debubbling tank 2, is provided with discharging gap 401 in scraper plate 4, and discharging gap 401 communicates with the lower end of slurry passage; From the slurry passage, the discharging gap 401 via scraper plate 4 enters Debubbling tank 2 and is coated on the madial wall of Debubbling tank 2 slurry, forms pulp layer 9.Wherein the direction of arrow of Fig. 3 a is scraper plate rotation direction (in Fig. 3 a, the axis of rotation is not shown).
So, continuously slurry is coated in Debubbling tank 2 in scraper plate 4 rotation processes, and gets back to original position after scraper plate 4 rotation one circles, the slurry be coated on madial wall is scraped.The time that slurry stops on madial wall is approximately 3～8s, and this is also that scraper plate 4 rotates the required time of circle.Because discharging gap 401 is narrower, easily bubble is squeezed and breaks in the slurry extrusion, also can destroy the bubble on slurry when scraper plate 4 scrapes slurry, and the slurry of extruding in this way is thinner, is conducive to follow-up production and processing simultaneously.
Preferably, in conjunction with Fig. 3 b, scraper plate 4 comprises that an end of the first plate 402 and the second plate 403, the first plates 402 and the second plate 403 interconnects and is fixing with the axis of rotation 3, and the other end of the first plate 402 and the second plate 403 is separated from each other formation above-mentioned discharging gap 401.Discharging gap 401 is in the end closure away from feeding-passage, directly leak to Debubbling tank 2 bottoms with slurry-free, discharging gap 401 is formed with outlet 404 at an end of the madial wall near Debubbling tank 2, 2 madial wall is more and more less along the radial direction of Debubbling tank 2 from the axis of rotation 3 to Debubbling tank for the width in discharging gap 401, slurry enters Debubbling tank 2 and is coated on the madial wall of Debubbling tank 2 from exporting 404, wherein, the first plate 402 is greater than the second plate 403 along the length of Debubbling tank 2 radial direction, and the first plate 402 should be of the front end in scraper plate 4 rotation directions in two boards, after scraper plate 4 rotates a circle, the first plate 402 scrapes slurry from madial wall.
The vertical range of the second plate 403 and Debubbling tank 2 madial walls should guarantee larger than outlet 404, avoids producing interior pressure.Concrete, the first plate 402 can be set to 1.2-2.0mm with the vertical range of Debubbling tank 2 madial walls, the second plate 403 can be set to 0.2-1.0mm with the vertical range of Debubbling tank 2 madial walls, the minimum place of the width in discharging gap exports 404 width can be set to 0.3-0.8mm, and the width maximum in discharging gap is set to 9-12mm.In a preferred embodiment, the first plate 402, the second plate 403 are arranged to respectively to 0.5mm, 1.5mm apart from the vertical range of Debubbling tank 2 madial walls, the width in discharging gap is set to 0.5～10mm.
Concrete, the preset upper limit value of slurry liquid level should be lower than the highest point of filter screen 5, in case the end of the slurry in Debubbling tank 2 screen pack 5, the outlet of blocking the discharging gap; The default lower limit of slurry liquid level should, higher than the lowest part of agitating plate 6, prevent that 6 pairs of slurries of agitating plate from can not play beating action.
In addition, be set with axle sleeve 7 on the axis of rotation 3, axle sleeve 7 is arranged at outside Debubbling tank 2, be provided with axle sleeve cavity 701 in axle sleeve 7, axle sleeve cavity 701 communicates with feed pipe 201 with the slurry passage respectively, and slurry carries out axle sleeve cavity 701 from feed pipe 201, no matter whether the axis of rotation rotates, fill up slurry in axle sleeve cavity 701 after, slurry all can enter from the upper end open 301 of slurry passage.In addition, at the bottom of the discharge pipe 202 of Debubbling tank 2 is arranged on tank.
The invention also discloses a kind of defoaming mechanism input and output material control method, comprise the following steps:
Arrange and preserve preset upper limit value and the default lower limit of slurry liquid level;
Actual slurry liquid level in the pipelines 101 that detector 102 real-time detections are communicated with the tapping channel 202 of Debubbling tank 2, and the data of actual slurry liquid level are sent to controller 103;
The data of 103 pairs of actual slurry liquid levels of controller are processed, if the actual slurry liquid level higher than preset upper limit value, controller 103 indication charging Control Components 104 reduce feed rates or indication discharging Control Component 105 improves discharging flow; If the actual slurry liquid level is lower than default lower limit, controller 103 indication discharging Control Components 105 reduce discharging flow or indication charging Control Component 104 raising feed rates.Wherein reduce feed rate and comprise that control stops charging, reduce discharging flow and comprise that control stops discharging.
Although the present invention describes by specific embodiment, it will be appreciated by those skilled in the art that, without departing from the present invention, can also carry out various conversion and be equal to alternative the present invention.In addition, for particular condition or material, can make various modifications to the present invention, and not depart from the scope of the present invention.Therefore, the present invention is not limited to disclosed specific embodiment, and should comprise the whole embodiments that fall in the claims in the present invention scope.
Claims (10)
1. a defoaming mechanism input and output material opertaing device, it is characterized in that, comprise that described control device (1) comprises pipelines (101), detector (102), controller (103), charging Control Component (104) and discharging Control Component (105) for controlling the control device (1) of the interior slurry liquid face of Debubbling tank (2) height; Described pipelines (101) is communicated with the tapping channel (202) of described Debubbling tank (2), described detector (102) is connected with described controller (103), and described detector (102) is for surveying the slurry liquid level in described pipelines (101); Described controller (103) connects respectively described charging Control Component (104) and discharging Control Component (105), and described charging Control Component (104) is separately positioned on the feed pipe (201) and discharge pipe (202) of described Debubbling tank (2) with discharging Control Component (105).
2. defoaming mechanism input and output material opertaing device according to claim 1, it is characterized in that, described detector (102) is radar detedtor, and described radar detedtor lower end is provided with for surveying the probe (106) of the slurry liquid level in described pipelines (101).
3. defoaming mechanism input and output material opertaing device according to claim 1, is characterized in that, described charging Control Component (104), discharging Control Component (105) are flow control valve or flow regulation pump.
4. defoaming mechanism input and output material opertaing device according to claim 1, it is characterized in that, in described Debubbling tank (2), be provided with for scraping the scraper plate (4) of the slurry on described Debubbling tank (2) madial wall, vertically be fitted with the axis of rotation (3) on described Debubbling tank (2), the described axis of rotation is provided with the slurry passage in (3), and described slurry passage communicates with the feed pipe (201) of described Debubbling tank (2);
It is upper that described scraper plate (4) one ends are fixedly set in the described axis of rotation (3), and the madial wall of described scraper plate (4) other end along the radial direction of described Debubbling tank (2) towards described Debubbling tank (2) extends; Be provided with discharging gap (401) in described scraper plate (4), described discharging gap (401) communicates with described slurry passage; Slurry enters described Debubbling tank (2) and is coated on the madial wall of described Debubbling tank (2) via described discharging gap (401) from described slurry passage.
5. defoaming mechanism input and output material opertaing device according to claim 4, it is characterized in that, described scraper plate (4) comprises the first plate (402) and the second plate (403), described the first plate (402) interconnects and fixes with the described axis of rotation (3) with an end of the second plate (403), described the first plate (402) is separated from each other formation described discharging gap (401) with the other end of the second plate (403), described discharging gap (401) is in the end closure away from described feeding-passage (201), described discharging gap (401) is formed with outlet (404) at an end of the madial wall near described Debubbling tank (2), described the first plate (402) is greater than described the second plate (403) along the length of described Debubbling tank (2) radial direction.
6. defoaming mechanism input and output material opertaing device according to claim 4, it is characterized in that, be set with axle sleeve (7) on the described axis of rotation (3), described axle sleeve (7) is arranged at outside described Debubbling tank (2), be provided with axle sleeve cavity (701) in described axle sleeve (7), described axle sleeve cavity (701) communicates with feed pipe (201) with described slurry passage respectively.
7. defoaming mechanism input and output material opertaing device according to claim 1, is characterized in that, vacuum port (203) is set on described Debubbling tank (2), and described vacuum port (203) is connected with vacuum generating device.
8. defoaming mechanism input and output material opertaing device according to claim 4, it is characterized in that, the described axis of rotation (3) is installed with agitating plate (6) away from an end of described feed pipe (201), offers the through hole (601) passed through for slurry on described agitating plate (6).
9. defoaming mechanism input and output material opertaing device according to claim 8, is characterized in that, goes back fixed cover on the described axis of rotation (3) filter screen (5) is housed, and described filter screen (5) is arranged between described scraper plate (4) and described agitating plate (6).
10. a defoaming mechanism input and output material control method, is characterized in that, comprises the following steps:
Arrange and preserve preset upper limit value and the default lower limit of slurry liquid level;
Actual slurry liquid level in the pipelines (101) that detector (102) real-time detection is communicated with the tapping channel (202) of Debubbling tank (2), and the data of described actual slurry liquid level are sent to described controller (103);
Described controller (103) is processed the data of described actual slurry liquid level, if the actual slurry liquid level is higher than preset upper limit value, described controller (103) indication charging Control Component (104) reduces feed rate or indication discharging Control Component (105) raising discharging flow; If the actual slurry liquid level is lower than default lower limit, described controller (103) indication discharging Control Component (105) reduces discharging flow or indication charging Control Component (104) raising feed rate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310424186.9A CN103488199B (en) | 2013-09-17 | 2013-09-17 | Defoaming mechanism input and output material controls Apparatus and method for |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310424186.9A CN103488199B (en) | 2013-09-17 | 2013-09-17 | Defoaming mechanism input and output material controls Apparatus and method for |
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| CN103488199B CN103488199B (en) | 2016-08-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107870634A (en) * | 2016-09-28 | 2018-04-03 | 中冶长天国际工程有限责任公司 | Material Filling Ratio control, detection method and system |
| CN117162358A (en) * | 2023-11-02 | 2023-12-05 | 中电科风华信息装备股份有限公司 | Full-automatic feeding and discharging bubble removing machine |
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| CN117162358B (en) * | 2023-11-02 | 2024-03-01 | 中电科风华信息装备股份有限公司 | Full-automatic feeding and discharging bubble removing machine |
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| CN103488199B (en) | 2016-08-17 |
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