CN103481553A - Processing method of porous material and porous material plate - Google Patents
Processing method of porous material and porous material plate Download PDFInfo
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- CN103481553A CN103481553A CN201310448370.7A CN201310448370A CN103481553A CN 103481553 A CN103481553 A CN 103481553A CN 201310448370 A CN201310448370 A CN 201310448370A CN 103481553 A CN103481553 A CN 103481553A
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- porous
- porous substrate
- processing method
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- substrate layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/08—Corrugated paper or cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2509/00—Household appliances
Abstract
The invention provides a processing method of a porous material. The processing method of the porous material is characterized by comprising the following steps: A, manufacturing a porous base material layer which is manufactured by using one layer of porous base material or by mutually superposing multiple layers of porous base materials; B, manufacturing a stress protective layer and adhering the stress protective layer to the porous base material layer; C, forming a protective decorative layer on the surface of the stress protective layer; D, performing edge sealing on the porous base material layer; E, connecting or mutually joggling the plurality of porous base material layers through connecting pieces. The processing method of the porous material provided by the invention is applicable to various porous materials; mortise and tenon joint structures are arranged on the manufactured plate and are assembled and spliced or connected through connecting pieces, so the plate has a firm structure, can be recycled and can reach to the using standard of the traditional wood furniture and appliances; the protective decorative layers made of different materials can be used and the various materials are mutually combined, so the whole performance is greatly improved. The invention further discloses a porous material plate.
Description
Technical field
The present invention relates to a kind of porous material processing method and porous material sheet material.
Background technology
With development in science and technology and to environmental protection requirement, increasing to the environment-friendly materials demand in each industry.Wherein as the porous materials such as corrugated paper, honeycomb paper are just obtaining increasing people, pay attention to, also be used to increasing field.But existing porous material is due to its physical characteristic, a little less than causing its local load, waterproof, fire protecting performance is poor, corner is not attractive in appearance etc., directly affects and limited the application extension of material.Especially in fields such as Home furniture, the auxiliary goods and materials of industrial production, due to the physical property of porous material, make porous material can't replace traditional material.And existing porous material adopts individual layer sheet material to fold mostly and the mode of splicing is connected, uses, and its production efficiency is low, and structural strength is lower, the visual poor effect of outward appearance.Use process as above, no matter on the outward appearance visuality, or on structural stability, all can't reach the standard of woodwork.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides the porous material processing method that a kind of manufactured goods structural strength is high, meet environmental requirement, comprise the following steps
Steps A, make the porous substrate layer; Described porous substrate layer adopts one deck porous substrate to make or adopt multi-layer porous base material mutually to superpose and make;
Step B, make the stress overcoat, and the stress overcoat fitted in to described porous substrate layer;
Step C, form the protected decoration layer on the surface of stress overcoat;
Step D, carry out edge sealing by the porous substrate layer;
Step e, adopt connector to be connected or mutual joggle on a plurality of porous substrate layers.
Further, described porous substrate adopts the material material with hollow cavity.
Further, in described steps A, adopt the joggle mode that described a plurality of porous substrate layers are interconnected, described porous substrate layer is provided with mortise or tenon, and the mortise of described porous substrate layer or tenon form by rotary cutter or the knife saw that moves up and down cutting.
Further, in described steps A, adopt connector that described a plurality of porous substrate layers are interconnected, on described porous substrate layer, offer connecting hole, described connecting hole forms by rotary cutter or the knife saw that moves up and down cutting.
Further, in described steps A, described rotary cutter supports the cross section that cutting forms in cutting process, and the clout that will cut formation is packed in the Shang hole, cross section of porous substrate.
Further, described stress overcoat adopts hard material to make, thereby be convenient to a plurality of porous substrate layers, adopts connector to be connected or mutual joggle.
Further, described connector can adopt one or more in hardware-joint, plastic fastening, wooden connector.
Further, described protected decoration layer adopts solid material, and fits in described stress overcoat, and the edge sealing operation in described step D completes after described step C; Described protected decoration layer adopts fluent material and, through solidifying to form in the stress overcoat, the edge sealing operation in described step D completed before described step C.
Further, described step e is also further comprising the steps, before joggle, in the mortise of porous substrate layer, injects bonding medium.
The present invention also discloses a kind of porous material sheet material, described porous material sheet material comprises porous substrate layer, stress overcoat, protected decoration layer, described stress overcoat is arranged at porous substrate layer both sides or a side, described protected decoration layer is arranged on the stress overcoat, and described porous substrate layer adopts the sheet material with hollow cavity to make.
Compared to prior art, processing method for porous material of the present invention is applicable to each polyporous materials, and can be made into sheet material, the joinery and its construction that the user can arrange on the sheet material made, and assemble splicing or connected by connector, its sound construction and reusable edible, can reach the Application standard of conventional wooden furniture, apparatus.And the protected decoration layer owing to can using multiple unlike material, mutually combine greatly to improve overall performance by multiple material.
The accompanying drawing explanation
Fig. 1 is porous material process steps flow chart of the present invention.
Fig. 2 is the structural representation of porous substrate layer of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing explanation and the specific embodiment, the present invention is further described.
Refer to Fig. 1 and Fig. 2, the invention provides a kind of porous material processing method and a kind of porous material sheet material.For porous material is processed, thereby form the sheet material with some strength, expand the application of porous material, promote intensity and structural stability.In the present embodiment, described porous material adopts honeycomb cardboard or corrugated board, also can adopt the tabular porous material of other materials or form, only needs to guarantee that this porous material is that the sheet material with hollow cavity gets final product.The porous material sheet material that adopts porous material processing method of the present invention to make comprises porous substrate layer, stress overcoat, protected decoration layer.The stress overcoat can be arranged at porous substrate layer both sides or a side, and the protected decoration layer is arranged on the stress overcoat.
Porous material processing method of the present invention comprises the following steps: steps A, make the porous substrate layer.In the present embodiment, the porous substrate layer adopts one deck to make or adopt multi-layer porous base material mutually to superpose and make, and described porous substrate can adopt honeycomb cardboard, corrugated board or other to have the sheet material of hollow cavity.At least the porous substrate of one deck mutually superposes and is bonded to each other fixing, thereby form, has certain thickness tabular porous substrate layer.The alternative traditional wooden boards of described porous substrate layer, for the making of Home furniture, office furniture.In the process of making the porous substrate layer, need first accurately to measure the integral thickness of porous substrate layer.If the porous substrate layer is provided with mortise or tenon, mortise and tenon are made simultaneously.The length of tenon must be corresponding with the degree of depth that is attached thereto the mortise connect, and the length of tenon will be slightly less than the degree of depth 1mm left and right of mortise.The position of tenon is accurately corresponding with the position of mortise, and error cannot be greater than 0.5mm.If the porous substrate layer is MULTILAYER COMPOSITE, it is accurately corresponding that the shape of every layer is wanted.Be understandable that, the mortise described in the present embodiment can be all kinds of poroid, groove shapes or other are suitable for the shape connected with corresponding tenon.Porous substrate layer in the present invention can adopt one or more in PVC sheet material, PP sheet material, PE sheet material, leatheroid, melamine sheet material, wooden skin, PET sheet to make.Also connecting hole can be set on the porous substrate layer, and the part that is connected interconnects a plurality of porous substrate layers.As can be on the porous substrate layer, offered connecting hole, and connector is arranged on a plurality of porous substrate layers.Described connector can adopt one or more in hardware-joint, plastic fastening, wooden connector, as coupling bar, setscrew, screw or other are applicable to the device that the porous substrate layer is connected.The user also can adopt other devices or structure to carry out interconnecting of a plurality of porous substrate layers.
As shown in Figure 2, in this step, described porous substrate layer adopts as the rotary cutters such as drill bit, screw tap or milling cutter cutting porous substrate to form mortise 100 or connecting hole.In cutting process, described rotary cutter first enters the porous substrate layer along the plane, plate face place perpendicular to the porous substrate layer, and cutting forms mortise 100 or connecting hole.In cutting process, along being parallel to described plate face direction, move, be held in mortise that cutting forms or the cross section 200 of connecting hole in cutting simultaneously, support on the cross section 200 that is packed into porous substrate layer mortise or connecting hole in formed hole with the clout will the part cutting formed.Processing method of the present invention, in this step by rotary cutter and specific cutting operation, increases the area of section of porous substrate layer, is convenient to apply interconnecting between bonding medium and a plurality of porous substrate layer.The porous substrate layer also can adopt the knife saw cutting that moves up and down to form mortise or connecting hole.Same, when rotary cutter or the knife saw that moves up and down cutting formation tenon, the Shang hole, cross section that also can form the tenon cutting be filled.
Step B, make the stress overcoat, and the stress overcoat be fixedly installed on to the surface at the porous substrate layer.In this step, the stress overcoat can be arranged at the both sides of porous substrate layer, and can offer as required mortise or tenon is set on the stress overcoat.Be understandable that, the medium of stress overcoat can be provided with front and reverse side, and can as required required face be fitted in to the porous substrate layer.Simultaneously, the stress overcoat can adopt hard material to make, as rigid plastics, metallic plate or other materials are made.The stress overcoat also can adopt a kind of the making in hardboard, PP synthetic paper, sheet metal, PVC sheet material, PP sheet material, plank, cardboard, melamine plate, or adopts multiple stacked making.
Step C, form the protected decoration layer on the surface of the stress overcoat of porous substrate layer both sides respectively.Be understandable that, the protected decoration layer can adopt solid-state material to make.Make as the protected decoration layer adopts solid-state material, need the protected decoration layer is processed as to required size and is attached at stress overcoat surface.The protected decoration layer also can adopt liquid material, and is formed at the stress overcoat by the mode of spraying or baking.When the protected decoration layer adopts solid-state material, can adopt a kind of in PP sheet material, melamine PLASTIC LAMINATED, PVC sheet material, PE sheet material, wooden skin, cardboard or adopt multiple stacked making
Step D, give the semi-finished product edge sealing of making.The porous substrate layer that sets gradually stress overcoat and solid-state protected decoration layer is carried out to edge sealing.The side of porous substrate layer is encapsulated.In this step, can adopt PVC edge band, paper edge band, metal edge bandings to carry out edge sealing to the porous substrate layer.Be understandable that, in step C, the protected decoration layer adopts liquid medium to be formed at overcoat in wardrobe as the mode of paint spraying, and the edge sealing operation in step D need to complete before step C.
Step e, carry out joggle by a plurality of porous substrate layers by mortise formed thereon and tenon.In this step, can inject as required bonding medium in mortise, thereby strengthen the connective stability between the porous substrate layer.In the present embodiment, get two block lengths wide be 1 meter the porous substrate mounting together, in addition both sides respectively mount one thick be that the hardboard of 2 millimeters is as the stress overcoat, outside is respectively mounted the PP waterproof paper of 0.15 millimeters thick again, there is no edge sealing, be weighed as 5.7kg, the about 18mm of gross thickness.Get again the plywood that a 1mx1m thickness is 18mm, there is no edge sealing, be weighed as 8.9kg.Contrast can obtain porous substrate than light 35% left and right of multi-layer sheet.But no matter be the outside feel, still sell off intensity, the plate that this technique is made can reach production standard fully.
Processing method for porous material of the present invention is applicable to each polyporous materials, and the user can assemble splicing by the joinery and its construction arranged on it, and its sound construction and reusable edible can reach the Application standard of conventional wooden furniture, apparatus.And the protected decoration layer due to multiple unlike material being set, mutually combine greatly to improve overall performance by multiple material.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. a porous material processing method, is characterized in that: comprise the following steps
Steps A, make the porous substrate layer; Described porous substrate layer adopts one deck porous substrate to make or adopt multi-layer porous base material mutually to superpose and make;
Step B, make the stress overcoat, and the stress overcoat fitted in to described porous substrate layer;
Step C, form the protected decoration layer on the surface of stress overcoat;
Step D, carry out edge sealing by the porous substrate layer;
Step e, adopt connector to be connected or mutual joggle on a plurality of porous substrate layers.
2. porous material processing method according to claim 1, it is characterized in that: described porous substrate adopts the sheet material with hollow cavity.
3. porous material processing method according to claim 1, it is characterized in that: in described steps A, adopt the joggle mode that described a plurality of porous substrate layers are interconnected, described porous substrate layer is provided with mortise or tenon, and the mortise of described porous substrate layer or tenon form by rotary cutter or the knife saw that moves up and down cutting.
4. porous material processing method according to claim 1, it is characterized in that: in described steps A, adopt connector that described a plurality of porous substrate layers are interconnected, on described porous substrate layer, offer connecting hole, described connecting hole forms by rotary cutter or the knife saw that moves up and down cutting.
5. according to the described porous material processing method of claim 3 or 4, it is characterized in that: in described steps A, described rotary cutter supports the cross section that cutting forms in cutting process, and the clout that will cut formation is packed in the Shang hole, cross section of porous substrate.
6. porous material processing method according to claim 1, it is characterized in that: described stress overcoat adopts hard material to make, thereby be convenient to a plurality of porous substrate layers, adopts connectors to be connected or joggle mutually.
7. porous material processing method according to claim 6, it is characterized in that: described connector can adopt one or more in hardware-joint, plastic fastening, wooden connector.
8. porous material processing method according to claim 1, it is characterized in that: described protected decoration layer adopts solid material, and fits in described stress overcoat, and the edge sealing operation in described step D completes after described step C; Described protected decoration layer adopts fluent material and, through solidifying to form in the stress overcoat, the edge sealing operation in described step D completed before described step C.
9. porous material processing method according to claim 3, it is characterized in that: described step e is also further comprising the steps, before joggle, in the mortise of porous substrate layer, injects bonding medium.
10. a porous material sheet material, it is characterized in that: described porous material sheet material comprises porous substrate layer, stress overcoat, protected decoration layer, described stress overcoat is arranged at porous substrate layer both sides or a side, described protected decoration layer is arranged on the stress overcoat, and described porous substrate layer adopts the sheet material with hollow cavity to make.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610548081.8A CN106182913A (en) | 2013-09-27 | 2013-09-27 | Porous material processing method and porous material sheet material |
| CN201310448370.7A CN103481553A (en) | 2013-09-27 | 2013-09-27 | Processing method of porous material and porous material plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310448370.7A CN103481553A (en) | 2013-09-27 | 2013-09-27 | Processing method of porous material and porous material plate |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610548081.8A Division CN106182913A (en) | 2013-09-27 | 2013-09-27 | Porous material processing method and porous material sheet material |
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| CN103481553A true CN103481553A (en) | 2014-01-01 |
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| CN201310448370.7A Pending CN103481553A (en) | 2013-09-27 | 2013-09-27 | Processing method of porous material and porous material plate |
| CN201610548081.8A Pending CN106182913A (en) | 2013-09-27 | 2013-09-27 | Porous material processing method and porous material sheet material |
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| CN201610548081.8A Pending CN106182913A (en) | 2013-09-27 | 2013-09-27 | Porous material processing method and porous material sheet material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017167149A1 (en) * | 2016-03-30 | 2017-10-05 | 美盈森集团股份有限公司 | Furniture material plate combining melamine impregnated paper and kraft |
| CN107789096A (en) * | 2016-09-07 | 2018-03-13 | 艾尔生技有限公司 | Raw doctor's support and its manufacture method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2171469Y (en) * | 1993-12-24 | 1994-07-13 | 姜荣行 | Compound decorative board |
| WO2003055677A1 (en) * | 2000-08-29 | 2003-07-10 | Tom Luu | Method and material for packaging |
| CN1748486A (en) * | 2005-08-22 | 2006-03-22 | 薛斌凯 | Honeycomb composite plate core board |
| CN201330484Y (en) * | 2008-12-26 | 2009-10-21 | 亚士保温科技(上海)有限公司 | Composite plate containing polyurethane foaming layer |
| CN101775874A (en) * | 2009-01-09 | 2010-07-14 | 亚士保温科技(上海)有限公司 | Molded composite board with improved firmness and preparation method thereof |
| CN202208050U (en) * | 2011-09-09 | 2012-05-02 | 安徽农业大学 | Waterproof cellular composite sheet material for furniture |
| CN202389486U (en) * | 2011-12-13 | 2012-08-22 | 王玉海 | Vehicle floorboard |
| CN202850438U (en) * | 2012-09-05 | 2013-04-03 | 广东盈然木业有限公司 | Transfer film base plate and transfer film floor |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2613367Y (en) * | 2003-01-20 | 2004-04-28 | 冷鹭浩 | Composite board with honeycomb structured paper board |
| CN1575966A (en) * | 2003-07-28 | 2005-02-09 | 冷鹭浩 | Honeycomb paper inner core composite board |
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2013
- 2013-09-27 CN CN201310448370.7A patent/CN103481553A/en active Pending
- 2013-09-27 CN CN201610548081.8A patent/CN106182913A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2171469Y (en) * | 1993-12-24 | 1994-07-13 | 姜荣行 | Compound decorative board |
| WO2003055677A1 (en) * | 2000-08-29 | 2003-07-10 | Tom Luu | Method and material for packaging |
| CN1748486A (en) * | 2005-08-22 | 2006-03-22 | 薛斌凯 | Honeycomb composite plate core board |
| CN201330484Y (en) * | 2008-12-26 | 2009-10-21 | 亚士保温科技(上海)有限公司 | Composite plate containing polyurethane foaming layer |
| CN101775874A (en) * | 2009-01-09 | 2010-07-14 | 亚士保温科技(上海)有限公司 | Molded composite board with improved firmness and preparation method thereof |
| CN202208050U (en) * | 2011-09-09 | 2012-05-02 | 安徽农业大学 | Waterproof cellular composite sheet material for furniture |
| CN202389486U (en) * | 2011-12-13 | 2012-08-22 | 王玉海 | Vehicle floorboard |
| CN202850438U (en) * | 2012-09-05 | 2013-04-03 | 广东盈然木业有限公司 | Transfer film base plate and transfer film floor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017167149A1 (en) * | 2016-03-30 | 2017-10-05 | 美盈森集团股份有限公司 | Furniture material plate combining melamine impregnated paper and kraft |
| CN107789096A (en) * | 2016-09-07 | 2018-03-13 | 艾尔生技有限公司 | Raw doctor's support and its manufacture method |
| CN107789096B (en) * | 2016-09-07 | 2021-10-26 | 艾尔生技有限公司 | Method for manufacturing biomedical stent |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106182913A (en) | 2016-12-07 |
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Application publication date: 20140101 |