CN103480550A - Wear-resisting pre-processing method and device of metal product - Google Patents
Wear-resisting pre-processing method and device of metal product Download PDFInfo
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- CN103480550A CN103480550A CN201310439184.7A CN201310439184A CN103480550A CN 103480550 A CN103480550 A CN 103480550A CN 201310439184 A CN201310439184 A CN 201310439184A CN 103480550 A CN103480550 A CN 103480550A
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- antiwear additive
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Abstract
The invention relates to the field of metal products, in particular to a wear-resisting pre-processing method and device of a metal product. The method includes metal material pre-processing which includes washing the surface of the metal product required to be processed, antiwear agent coating which includes coating an antiwear agent on the surface of the metal product evenly, baking which includes putting the metal product with the coated antiwear agent into an oven and baking for 10-100 minutes at the temperature of 60-150 DEG C, metal product soaking in the antiwear agent which includes taking out the metal product in the oven and immersing the product in the antiwear agent while the metal product is hot, and cooling to obtain the finished product. The metal product immersed in the antiwear agent is cooled to room temperature, taken out and drip-dried to obtain the finished product. A thermal activation pre-processing method is adopted, antiwear particles directly permeate the surface of the metal product, friction coefficient of the surface of the metal product is changed, the service life of the metal product is prolonged, machining efficiency is improved, noise is reduced, material loss is reduced, the process is simple, effect is remarkable, and pollution is avoided.
Description
Technical field
The present invention relates to the metallic article field, relate in particular to a kind of wear-resisting preprocess method and device of metallic article.
Background technology
At machinery industry, no matter its metallic article is used material how good, how accurate machining accuracy is, examine under a microscope metal surface, always has been covered with pit and gap, and this is the basic reason that produces wearing and tearing, the dry friction phenomenon of machinery industry is found everywhere, this is extremely harmful, and antiwear additive can effectively improve this marginal lubricating status, improves the quality of metallic article.
Traditional method is to be added on antiwear additive in certain proportion in lubricating oil, and take oil and take on friction point as carrier, thereby reach the purpose of anti-attrition, this method not only cost is high but also take effect very slow, because most of process line, often adopt the mode of centralized lubrication, the machine oil in fuel tank be take ton as measurement unit, the effect that antiwear additive has been diluted in the desalination of the lubricating oil of flood tide, cause expend very high.
Summary of the invention
The object of the invention is to propose a kind of wear-resisting preprocess method and device of metallic article, can improve the wear-resisting pretreatment efficiency of metallic article.
For reaching this purpose, the present invention by the following technical solutions:
A kind of wear-resisting preprocess method of metallic article comprises:
Step a, metal material pretreatment: the surface clean of the metallic article that need are processed is clean;
Step b, painting antiwear additive: antiwear additive is evenly spread upon to the metallic article surface;
Step c, baking: the metallic article that will coat antiwear additive is put into baking oven, and temperature is 60 ℃-150 ℃, and the time is 10-100 minute;
Steps d, soak antiwear additive: take out the metallic article in baking oven, immerse while hot in antiwear additive;
Step e, the cooling finished product that obtains: the metallic article that will immerse in antiwear additive is cooled to take out drip-dry after normal temperature, gets product.
Wherein, step e is specially: the metallic article that will immerse in antiwear additive is placed in the environment of ventilation, takes out drip-dry after naturally cooling to normal temperature, gets product.
Further, step e is specially: the metallic article that will immerse in antiwear additive is placed in the environment that is provided with fan, takes out drip-dry after being cooled fast to normal temperature, gets product.
Wherein, antiwear additive is the oil-based liquid material, and its physical and chemical parameter is that flash-point is greater than 180 ℃, 1 grade of copper corrosion, and kinematic viscosity is greater than 10/100 ℃, and terraced nurse is agree antiwear characteristics and is greater than 100 pounds.
Wherein, baking oven is the electrothermal baking oven.
A kind of wear-resisting pretreatment unit of metallic article comprises:
Cleaning device is clean for the surface clean of the metallic article the need processing;
Baking oven, smear the metallic article of antiwear additive for toasting surface uniform, baking temperature is 60 ℃-150 ℃, and the time is 10-100 minute;
Invade bulb apparatus, for taking out the metallic article of baking oven, immerse in antiwear additive while hot.
Wherein, baking oven is the electrothermal baking oven.
Beneficial effect of the present invention is: a kind of wear-resisting preprocess method of metallic article comprises: the metal material pretreatment: the surface clean of the metallic article that need are processed is clean; Be coated with antiwear additive: antiwear additive is evenly spread upon to the metallic article surface; Baking: the metallic article that will coat antiwear additive is put into baking oven, and temperature is 60 ℃-150 ℃, and the time is 10-100 minute; Soak antiwear additive: take out the metallic article in baking oven, immerse while hot in antiwear additive; The cooling finished product that obtains: the metallic article that will immerse in antiwear additive is cooled to take out drip-dry after normal temperature, get product, the present invention adopts heat activated pretreatment mode, makes wear-resistant particulate directly permeate the metallic article surface, change the coefficient of friction on metallic article surface, extend the service life of metallic article, improved processing, reduced noise, reduced spillage of material, and technique is simple, effect is remarkable, pollution-free.
The accompanying drawing explanation
Fig. 1 is the wear-resisting preprocess method flow chart of the metallic article in the embodiment of the present invention one;
Fig. 2 is the wear-resisting pretreatment unit structure chart of the metallic article in the embodiment of the present invention two.
The specific embodiment
Below in conjunction with Fig. 1 and Fig. 2 and further illustrate technical scheme of the present invention by the specific embodiment.
Embodiment mono-
As shown in Figure 1, a kind of wear-resisting preprocess method of metallic article comprises:
Step a, metal material pretreatment: the surface clean of the metallic article that need are processed is clean;
Step b, painting antiwear additive: antiwear additive is evenly spread upon to the metallic article surface;
Step c, baking: the metallic article that will coat antiwear additive is put into baking oven, and temperature is 60 ℃-150 ℃, and the time is 10-100 minute;
Steps d, soak antiwear additive: take out the metallic article in baking oven, immerse while hot in antiwear additive;
Step e, the cooling finished product that obtains: the metallic article that will immerse in antiwear additive is cooled to take out drip-dry after normal temperature, gets product.
In the present embodiment, the temperature of step c is 60 ℃-150 ℃, higher than temperature of the prior art, can faster metallic article be baked to standard state, and the time is 10-100 minute, and temperature is higher, and required time is shorter.
In the present embodiment, step e is specially: the metallic article that will immerse in antiwear additive is placed in the environment of ventilation, takes out drip-dry after naturally cooling to normal temperature, gets product.
As another kind of embodiment, step e is specially: the metallic article that will immerse in antiwear additive is placed in the environment that is provided with fan, takes out drip-dry after being cooled fast to normal temperature, gets product.
In the present embodiment, antiwear additive is the oil-based liquid material, and its physical and chemical parameter is that flash-point is greater than 180 ℃, 1 grade of copper corrosion, kinematic viscosity is greater than 10/100 ℃, and terraced nurse is agree antiwear characteristics and is greater than 100 pounds, in the present embodiment, antiwear additive is selected the full synthetic oil antiwear additive, and this antiwear additive is environmentally friendly, can decompose, easy to clean, easily infiltration is not run off, liquid is without layering, transparent limpid, free from extraneous odour, and particle diameter is less.
In the present embodiment, baking oven is the electrothermal baking oven, and the electrothermal baking oven can reach preset temperature sooner, more accurately than general coal formula baking oven, and its baking efficiency is high, and automaticity is higher.
Embodiment bis-
As shown in Figure 2, a kind of wear-resisting pretreatment unit of metallic article comprises:
Cleaning device is clean for the surface clean of the metallic article the need processing;
Baking oven, smear the metallic article of antiwear additive for toasting surface uniform, baking temperature is 60 ℃-150 ℃, and the time is 10-100 minute;
Invade bulb apparatus, for taking out the metallic article of baking oven, immerse in antiwear additive while hot.
In the present embodiment, baking oven is the electrothermal baking oven.
Embodiment tri-
In the present embodiment, a kind of wear-resisting preprocess method of metallic article is applied on back-shaped milling cutter, first use oily cleansing agent wipe surfaces, and then it is dry to use cloth to wipe with, make the milling cutter surface without the dirt oil stain, then the full synthetic oil antiwear additive is evenly spread upon to the milling cutter surface, put into again baking oven with 150 ℃ of heating 20 minutes, immerse in antiwear additive after taking out, be cooled to take out after normal temperature, drip-dry can be used at once, in the prior art, but every milling cutter groove milling 600-700 bar, adopt the wear-resisting preprocess method in the present embodiment, but every 3000 of milling cutter groove millings.
The foregoing is only the specific embodiment of the present invention, these are described is in order to explain principle of the present invention, and can not take any interpretation of structure as limiting the scope of the invention.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other specific implementation method of the present invention, within these structures all will fall into protection scope of the present invention.
Claims (7)
1. the wear-resisting preprocess method of a metallic article, is characterized in that, comprising:
Step a, metal material pretreatment: the surface clean of the metallic article that need are processed is clean;
Step b, painting antiwear additive: antiwear additive is evenly spread upon to the metallic article surface;
Step c, baking: the metallic article that will coat antiwear additive is put into baking oven, and temperature is 60 ℃-150 ℃, and the time is 10-100 minute;
Steps d, soak antiwear additive: take out the metallic article in baking oven, immerse while hot in antiwear additive;
Step e, the cooling finished product that obtains: the metallic article that will immerse in antiwear additive is cooled to take out drip-dry after normal temperature, gets product.
2. according to the wear-resisting preprocess method of a kind of metallic article described in claim 1, it is characterized in that, described step e is specially: the metallic article that will immerse in antiwear additive is placed in the environment of ventilation, takes out drip-dry after naturally cooling to normal temperature, gets product.
3. according to the wear-resisting preprocess method of a kind of metallic article described in claim 1, it is characterized in that, described step e is specially: the metallic article that will immerse in antiwear additive is placed in the environment that is provided with fan, takes out drip-dry after being cooled fast to normal temperature, gets product.
4. according to the wear-resisting preprocess method of a kind of metallic article described in claim 1, it is characterized in that, described antiwear additive is the oil-based liquid material, its physical and chemical parameter is that flash-point is greater than 180 ℃, 1 grade of copper corrosion, kinematic viscosity is greater than 10/100 ℃, and terraced nurse is agree antiwear characteristics and is greater than 100 pounds.
5. according to the wear-resisting preprocess method of a kind of metallic article described in claim 1, it is characterized in that, described baking oven is the electrothermal baking oven.
6. the wear-resisting pretreatment unit of a metallic article, is characterized in that, comprising:
Cleaning device is clean for the surface clean of the metallic article the need processing;
Baking oven, smear the metallic article of antiwear additive for toasting surface uniform, baking temperature is 60 ℃-150 ℃, and the time is 10-100 minute;
Invade bulb apparatus, for taking out the metallic article of baking oven, immerse in antiwear additive while hot.
7. according to the wear-resisting pretreatment unit of a kind of metallic article described in claim 6, it is characterized in that, described baking oven is the electrothermal baking oven.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310439184.7A CN103480550A (en) | 2013-09-24 | 2013-09-24 | Wear-resisting pre-processing method and device of metal product |
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| CN201310439184.7A CN103480550A (en) | 2013-09-24 | 2013-09-24 | Wear-resisting pre-processing method and device of metal product |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648437A (en) * | 2016-01-27 | 2016-06-08 | 太仓捷公精密金属材料有限公司 | Wear-resisting processing method for metal product |
| WO2017128845A1 (en) * | 2016-01-27 | 2017-08-03 | 太仓捷公精密金属材料有限公司 | Surface treatment process for metal product |
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| JPH06320502A (en) * | 1993-05-11 | 1994-11-22 | Hashimoto Denki Co Ltd | Putty leak prevention method in plate material putty repairing machine and device therefor |
| FR2808461A1 (en) * | 2000-05-04 | 2001-11-09 | Peugeot Citroen Automobiles Sa | Friction-reducing procedure for metal components, comprises applying a coating of low-friction polymer to at least one of two adjacent components |
| CN1868602A (en) * | 2006-06-23 | 2006-11-29 | 上海新能量纳米科技有限公司 | Abrasion resistant pretreatment process for metal product |
| CN102019267A (en) * | 2010-11-15 | 2011-04-20 | 北京二七轨道交通装备有限责任公司 | Metal surface protective treatment method and system |
| CN102677119A (en) * | 2012-05-29 | 2012-09-19 | 哈尔滨工业大学 | Preparation method of aluminum alloy non-stick pan coating |
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2013
- 2013-09-24 CN CN201310439184.7A patent/CN103480550A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06320502A (en) * | 1993-05-11 | 1994-11-22 | Hashimoto Denki Co Ltd | Putty leak prevention method in plate material putty repairing machine and device therefor |
| FR2808461A1 (en) * | 2000-05-04 | 2001-11-09 | Peugeot Citroen Automobiles Sa | Friction-reducing procedure for metal components, comprises applying a coating of low-friction polymer to at least one of two adjacent components |
| CN1868602A (en) * | 2006-06-23 | 2006-11-29 | 上海新能量纳米科技有限公司 | Abrasion resistant pretreatment process for metal product |
| CN102019267A (en) * | 2010-11-15 | 2011-04-20 | 北京二七轨道交通装备有限责任公司 | Metal surface protective treatment method and system |
| CN102677119A (en) * | 2012-05-29 | 2012-09-19 | 哈尔滨工业大学 | Preparation method of aluminum alloy non-stick pan coating |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648437A (en) * | 2016-01-27 | 2016-06-08 | 太仓捷公精密金属材料有限公司 | Wear-resisting processing method for metal product |
| WO2017128846A1 (en) * | 2016-01-27 | 2017-08-03 | 太仓捷公精密金属材料有限公司 | Wear-resisting processing method for metal product |
| WO2017128845A1 (en) * | 2016-01-27 | 2017-08-03 | 太仓捷公精密金属材料有限公司 | Surface treatment process for metal product |
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Application publication date: 20140101 |