CN103480452A - Efficient crushing device - Google Patents
Efficient crushing device Download PDFInfo
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- CN103480452A CN103480452A CN201310461908.8A CN201310461908A CN103480452A CN 103480452 A CN103480452 A CN 103480452A CN 201310461908 A CN201310461908 A CN 201310461908A CN 103480452 A CN103480452 A CN 103480452A
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- rotor mechanism
- discaling roll
- running roller
- roll rotor
- crushing device
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Abstract
The invention discloses an efficient crushing device which comprises a rack, a fixed tooth roller rotor mechanism, a movable tooth roller rotor mechanism and a machine casing, wherein the fixed tooth roller rotor mechanism and the movable tooth roller rotor mechanism are correspondingly arranged on the rack, a crushing space with an adjustable interval is formed between the fixed tooth roller rotor mechanism and the movable tooth roller rotor mechanism, and both the fixed tooth roller rotor mechanism and the movable tooth roller rotor mechanism can integrally apply uniform pressure to a to-be-crushed component in the length direction of the to-be-crushed component and can integrally crush the to-be-crushed component in the length direction of the to-be-crushed component; and the machine casing is nested on the rack, and the fixed tooth roller rotor mechanism and the movable tooth roller rotor mechanism above the machine casing are covered with the machine casing. The efficient crushing device can efficiently crush various components and can integrally recycle various metal bars in the components.
Description
Technical field
The present invention relates to a kind of recovery technology of parts to be broken.
Background technology
Along with people's production Technology is more and more advanced, can be very easy to production department's complex structure and some powerful products.These products often shell are plastic material, the internal structure complexity, and not quick detachable (as toner cartridge), may also be provided with some metal bars in some product.
But, along with the continuous renewal of technology, will produce this large amount of class waste products, how effectively to recycle these products, avoid directly abandoning to environment and waste resource, be that this area is needed the problem that will solve badly.
Due to the high generally directly recycled in its entirety utilization of product of these integrated levels, be merely able to recycle some useful parts wherein.This just need to be dismantled these products, firm but the structure of these products often compares, can't simply dismantle, and this just need to carry out fragmentation by product.
These complex structures in prior art, the product that integrated level is high carries out broken method that artificial unloading's method and mechanical method for dismounting are arranged.All there is larger problem in actual use in two kinds of methods:
(1) manual type: inefficiency; Micro powder can't fully reclaim, and surrounding environment is polluted large; The recyclable material recovery of can't classifying, waste is serious.
(2) mechanical system: the problem that has equally secondary pollution.
Existing Mechanical Crushing mode is merely able to be applicable in some overall structures not have the product of the hard objects such as metal bar in addition, the product that contains metal bar for those inside not only can not well reclaim inner metal bar, also exists because metal bar blocks equipment and equipment is caused to the problem of very serious damage.
Moreover the equipment for Mechanical Crushing in prior art generally is merely able to the product for identical or close structure, can't realize the product of various models, structure is reclaimed efficiently.
Summary of the invention
Carry out existing problem in recovery technology for existing crushed product, and a kind of efficiency crushing device is provided.The metal bar of this recovery system in can complete recovery parts to be broken, improved the reliability and feasibility of whole parts recovery system to be broken greatly.
In order to achieve the above object, the present invention adopts following technical scheme:
A kind of efficiency crushing device, described breaker is the roll-type breaker, it comprises frame, fixing discaling roll rotor mechanism, movable discaling roll rotor mechanism, body fuselage, described fixedly discaling roll rotor mechanism is fixedly installed on frame, corresponding being arranged on frame of described movable discaling roll rotor mechanism, and between forms the adjustable broken space of spacing, described movable discaling roll rotor mechanism is adjusted broken space size with the size and shape that fixedly the discaling roll rotor mechanism coordinates basis to enter the parts to be broken in broken space, make both to treat the uniform pressure of the whole formation of crusher members along part length direction to be broken, and along the whole crushing of part length direction to be broken parts to be broken, described body fuselage is set on frame, and covers fixedly discaling roll rotor mechanism and movable discaling roll rotor mechanism on it.
In preferred embodiment of the present invention, described fixedly discaling roll rotor mechanism comprises actuating unit, running roller, bearing block assembly, on described running roller, even distance is covered with the extruding tooth, and it is settled on frame by bearing block assembly, and described actuating unit drive roller wheel is rotated in bearing block assembly.
Further, described movable discaling roll rotor mechanism comprises actuating unit, running roller, adjustable bearings holder assembly, on described running roller, even distance is covered with the extruding tooth, it is placed on frame by the adjustable bearings holder assembly, described running roller distributes with fixedly discaling roll rotor mechanism middle roll is relative, described adjustable bearings holder assembly Level tune running roller and the fixing spacing between discaling roll rotor mechanism middle roll, described actuating unit drive roller wheel is rotated in bearing block assembly, and with fixing discaling roll rotor mechanism in the running roller locking phase to rotation.
Further, described adjustable bearings holder assembly comprises bearing support, bearing block, adjusting screw(rod), be provided with moving track on described bearing support, described bearing block movably is placed in moving track, described adjusting screw(rod) is placed on bearing support, and drive the connecting axle bearing, by rotariling actuate bearing block, along moving track, move.
Further, in described adjustable bearings holder assembly, also comprise preloading spring, described preloading spring is arranged between adjusting screw(rod) and bearing block.
Further, above-mentioned actuating unit is by frequency conversion adjustable motor and reductor mix proportion.
Further, above-mentioned pressure tooth is trapezoidal column.
Further, the rotating speed of above-mentioned running roller is 45-55r/min.
Scheme provided by the invention can carry out the parts to be broken of various structures and shape efficiently, reclaim reliably.The product that there are the difficult crushing parts such as metal bar for those inside, can realize the metal bar in recycled in its entirety parts to be broken, the damage of effectively avoiding the metal parts (as metal bar) in parts to be broken to cause system, improve the high stability of system greatly;
Moreover, native system is avoided contacting with the metal parts in parts to be broken when broken associated components, not only can effectively reclaim metal parts (as metal bar), and avoid that friction generates heat with metal parts (as metal bar), because of the problem of overheated generation blast, the security that has improved greatly whole system.
Metal parts (as metal bar) after simultaneously reclaiming can recycle again, effectively avoids the waste of data.
The accompanying drawing explanation
Further illustrate the present invention below in conjunction with the drawings and specific embodiments.
The structural representation that Fig. 1 is the efficiency crushing device;
Fig. 2 is that in the efficiency crushing device, fixedly discaling roll rotor mechanism and movable discaling roll rotor mechanism coordinate schematic diagram;
Fig. 3 is the fixing structural representation of discaling roll rotor mechanism in the efficiency crushing device;
Fig. 4 is the fixing side view of discaling roll rotor mechanism middle roll;
The structural representation that Fig. 5 is movable discaling roll rotor mechanism in the efficiency crushing device;
The side view that Fig. 6 is movable discaling roll rotor mechanism middle roll.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
The broken toner cartridge of take in this example further illustrates efficiency crushing device in this programme as example.
Referring to Fig. 1, it is depicted as the structural representation of efficiency crushing device 100 in this example.As seen from the figure, this efficiency crushing device 100 is the roll-type breaker, and it comprises frame 101, fixedly discaling roll rotor mechanism 102, movable discaling roll rotor mechanism 103 and body fuselage 104.
Fixedly discaling roll rotor mechanism 102 and movable discaling roll rotor mechanism 103 cooperatively interact and are placed on frame 101, form the breaker in disintegrating machine.
Referring to Fig. 2, fixedly discaling roll rotor mechanism 102 is fixedly installed on frame 101, and movable discaling roll rotor mechanism 103 is arranged on frame 101 with respect to fixedly discaling roll rotor mechanism 102 is adjustable, and between forms the adjustable broken space 105 of spacing; Movable discaling roll rotor mechanism 103 is adjusted broken space size with the size and shape that fixedly discaling roll rotor mechanism 102 coordinates basis to enter the toner cartridge in broken space, make both can be along the toner cartridge length direction, simultaneously to the uniform pressure of the whole formation of toner cartridge, and along the shell of the whole crushing of toner cartridge length direction toner cartridge, avoid because of the extruding force difference, and the metal bar in toner cartridge is formed to extruding, cause distortion, the damage of metal bar, or direction is rotated the problem that equipment causes device damage of blocking.Therefore, metal bar in the toner cartridge be broken in broken space 105 is when breaking away from, extruding force due to the fixedly discaling roll rotor mechanism that can not be arrived or movable discaling roll rotor mechanism, its length direction will be identical with broken space 105 bearing of trends, it will whole drop from broken space 105 like this, realizes the recovery of metal bar.
Moreover, by this fragmentation space 105, make fixedly discaling roll rotor mechanism 102 and movable discaling roll rotor mechanism 103 when the broken toner cartridge, can not produce and contact or rub with the metal bar in toner cartridge, effectively avoid that friction generates heat with metal bar, cause that ink powder is subject to the problem of thermal explosion, effectively the security of assurance device.
Enter into disintegrating machine inside for the ease of toner cartridge parts to be broken, offer corresponding raw material at the top of body fuselage and send into mouth 1041.Its concrete shape can be determined according to the actual requirements.
Referring to Fig. 3, it is depicted as in this toner cartridge disintegrating machine the fixedly structural representation of discaling roll rotor mechanism.As seen from the figure, fixedly discaling roll rotor mechanism 102 mainly comprises actuating unit 1021, running roller 1022, bearing block 1024, bearing support 1023.
In order to reach good attrition crushing effect, this extruding tooth 1025 adopts flat trapezoidal column shape, and big end down, the extruding tooth 1025 formed thus has extraordinary squeezing effect with respect to square, triangle, the circular arc extruding tooth 1025 of available technology adopting, and very durable and reliable.
It can adopt the extruding tooth of other shapes equally as required.
The center of running roller 1022 is provided with rotating shaft 1026, and the two ends of this rotating shaft 1026 are rotating being placed in bearing block 1024 respectively, and the bearing block 1024 at two ends is fixed on the top of frame 101 by bearing support 1023.
Fixedly actuating unit 1021 fixed in position in discaling roll rotor mechanism 102 are in frame 101, and be positioned at the below of running roller 1022, this actuating unit 1021 rotates by rotating shaft on corresponding conveyer belt drive roller wheel 1022, thereby drive running roller 1022, in bearing block 1024, rotates.
Concrete, actuating unit 1021 is coordinated and is formed by frequency conversion adjustable motor and reductor, for frequency conversion adjustable motor and reductor, selects to determine according to the actual requirements.As an example, the frequency conversion adjustable motor adopts 4KW frequency conversion adjustable motor, it is BWDT12-17-4 type reductor that reductor adopts model, by such cooperation, can realize that the velocity of rotation of running roller 1022 is 50r/min, further guarantees the attrition crushing effect of running roller 1022 thus.
Referring to Fig. 5, it is depicted as the structural representation with the movable discaling roll rotor mechanism that fixedly the discaling roll rotor mechanism matches.This activity discaling roll rotor mechanism 103 mainly comprises actuating unit 1031, running roller 1032, bearing block 1034, bearing support 1033, adjusting screw(rod) 1036.
In order to reach good attrition crushing effect, this extruding tooth 1035 adopts flat trapezoidal column shape, and big end down, the extruding tooth 1035 formed thus has extraordinary squeezing effect with respect to square, triangle, the circular arc extruding tooth 1035 of available technology adopting, and very durable and reliable.
Simultaneously, at the center of running roller 1032, be provided with rotating shaft 1037, the two ends of this rotating shaft 1037 are rotating to be placed in bearing block 1034.
Referring to Fig. 6, concrete, the top that is fixed on frame 101 of bearing support 1033 correspondences, offer the moving track 1033a that horizontal direction distributes in bearing support 1033, the particular location of this moving track 1033a makes the central shaft of the running roller 1032 in arrangement bearing block 1034 thereon and the fixing central axes of the running roller 1022 in discaling roll rotor mechanism 102, and on same level.Bearing block 1034 movably is placed in the moving track 1033a in bearing support 1033, can move forward and backward along mobile moving track.Adjusting screw(rod) 1036 is placed on bearing support 1033, its free end extend in moving track 1033a, and driving connects the bearing block 1034 in moving track 1033a, the distance and the direction that by rotation regulating shaft bearing 1034, along moving track 1033a, move, and the distance that realization moves in the horizontal direction the running roller 1032 be placed on bearing block 1034 and the adjusting of direction, general adjustable range is at 10-30mm.
Thus, by regulating running roller 1032 position in the horizontal direction, can realize making breaker can be applicable to the toner cartridge of various models to the adjustment of broken space 105 sizes between running roller 1032 and running roller 1022.
For the toner cartridge of some special constructions, broken space 105 still can't adapt to by regulating.The present invention is provided with preloading spring 1038 between adjusting screw(rod) 1036 and bearing block 1034, and this preloading spring 1038 is set in an end and bearing block 1034 on adjusting screw(rod) 1036 and joins, and the other end and bearing support 1033 join.Give 1,034 one of bearing blocks support force in advance by this preloading spring 1038 by elastic force, bearing block 1034 is limited to certain position, when the toner cartridge that special construction is arranged enters, have now in the time of can't being met by the preloading spring 1038 formed broken spaces 105 of Control Shaft bearing 1034, the thrust that this toner cartridge will produce running roller 1032 will overcome preloading spring 1038 elastic force, thereby bearing block 1034 is compressed to preloading springs 1038 until contact with adjusting screw(rod) 1036, last under the support of adjusting screw(rod) 1036, complete attrition crushing.
By the structural design of preloading spring 1038, not only make this disintegrating machine can be applicable to the toner cartridge of various models, avoid undue extruding to cause damage to whole equipment simultaneously, thus the equipment of assurance reliability of operation.
Actuating unit 1031 fixed in position in movable discaling roll rotor mechanism 103 are in frame 101, and be positioned at the below of running roller 1032, this actuating unit 1031 rotates by rotating shaft on corresponding conveyer belt drive roller wheel 1032, thereby drive running roller 1032, in bearing block 1034, rotate, and with fixing discaling roll rotor mechanism in running roller 1022 locking phases to rotation.
Concrete, actuating unit 1031 is coordinated and is formed by frequency conversion adjustable motor and reductor, for frequency conversion adjustable motor and reductor, selects to determine according to the actual requirements.As an example, the frequency conversion adjustable motor adopts 4KW frequency conversion adjustable motor, it is BWDT12-17-4 type reductor that reductor adopts model, by such cooperation, can realize that the velocity of rotation of running roller 1032 is 50r/min, further guarantees the attrition crushing effect of running roller 1032 thus.
The breaker formed thus is when reclaiming toner cartridge, and the specification of broken toner cartridge is regulated the size (concrete adjustment process as above, is not repeated) in broken space in disintegrating machine herein at first as required.
Toner cartridge to be recycled is entered into by movable discaling roll rotor mechanism 103 and coordinates and form the adjustable broken space 105 of spacing with fixing discaling roll rotor mechanism 102 by the body fuselage 104 on disintegrating machine.
Running roller in movable discaling roll rotor mechanism 103 and fixing discaling roll rotor mechanism 102 at first direction rotates, adjusting enters the direction of the toner cartridge in broken space, make its length direction identical with the bearing of trend in broken space, make toner cartridge be distributed in broken space with respect to running roller is parallel.
After completing adjustment, the running roller opposite direction rotating in movable discaling roll rotor mechanism 103 and fixing discaling roll rotor mechanism 102 forms relative and downward pressure in the left and right sides of toner cartridge simultaneously.Now, the extruding tooth that is arranged in broken space on running roller 1022 and 1032 in movable discaling roll rotor mechanism 103 and fixing discaling roll rotor mechanism 102 will form respectively respectively some extruding points on the length direction along toner cartridge in the both sides of toner cartridge, the extruding point of every side is even apart from distributing along part length direction to be broken, and the extruding force that each extruding point is subject to is identical; Because the extruding tooth that is arranged in broken space on running roller 1022 and 1032 now aligns one by one, so the time toner cartridge both sides extruding point also corresponding one by one.Again along with running roller 1022 and 1032 opposite direction rotatings in movable discaling roll rotor mechanism 103 and fixing discaling roll rotor mechanism 102, the extruding tooth will constantly increase the extruding force of several extruding points on toner cartridge, extruding tooth on it is when just in time level is relative, it is maximum that extruding force will reach, and in reaching maximum process, extruding tooth on running roller 1022 and 1032 will be by the toner cartridge reduced overall to extruding force that toner cartridge forms from both sides, and can not push the metal bar therefrom come off after the toner cartridge fragmentation, therefore the distribution arrangement of this metal bar will can not change, to be distributed in broken space with respect to running roller is parallel, now it will drop by gravity from broken space, can not be stuck on running roller and push in tooth, realize the recovery of metal bar.
The breaker that this example provides is not limited to the fragmentation to toner cartridge, equally also can carry out fragmentation to other products, and whole shattering process as above, does not repeat herein.
Above demonstration and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (8)
1. an efficiency crushing device, it is characterized in that, described efficiency crushing device is the roll-type breaker, it comprises frame, fixing discaling roll rotor mechanism, movable discaling roll rotor mechanism, body fuselage, described fixedly discaling roll rotor mechanism is fixedly installed on frame, corresponding being arranged on frame of described movable discaling roll rotor mechanism, and between forms the adjustable broken space of spacing, described movable discaling roll rotor mechanism is adjusted broken space size with the size and shape that fixedly the discaling roll rotor mechanism coordinates basis to enter the parts to be broken in broken space, make both to treat the uniform pressure of the whole formation of crusher members along part length direction to be broken, and along the whole crushing of part length direction to be broken parts to be broken, described body fuselage is set on frame, and covers fixedly discaling roll rotor mechanism and movable discaling roll rotor mechanism on it.
2. a kind of efficiency crushing device according to claim 1, it is characterized in that, described fixedly discaling roll rotor mechanism comprises actuating unit, running roller, bearing block assembly, on described running roller, even distance is covered with the extruding tooth, it is settled on frame by bearing block assembly, and described actuating unit drive roller wheel is rotated in bearing block assembly.
3. a kind of efficiency crushing device according to claim 1, it is characterized in that, described movable discaling roll rotor mechanism comprises actuating unit, running roller, the adjustable bearings holder assembly, on described running roller, even distance is covered with the extruding tooth, it is placed on frame by the adjustable bearings holder assembly, described running roller distributes with fixedly discaling roll rotor mechanism middle roll is relative, described adjustable bearings holder assembly Level tune running roller and the fixing spacing between discaling roll rotor mechanism middle roll, described actuating unit drive roller wheel is rotated in bearing block assembly, and with fixing discaling roll rotor mechanism in the running roller locking phase to rotation.
4. a kind of efficiency crushing device according to claim 3, it is characterized in that, described adjustable bearings holder assembly comprises bearing support, bearing block, adjusting screw(rod), be provided with moving track on described bearing support, described bearing block movably is placed in moving track, described adjusting screw(rod) is placed on bearing support, and drives the connecting axle bearing, by rotariling actuate bearing block, along moving track, moves.
5. a kind of efficiency crushing device according to claim 4, is characterized in that, in described adjustable bearings holder assembly, also comprises preloading spring, and described preloading spring is arranged between adjusting screw(rod) and bearing block.
6. according to the described a kind of efficiency crushing device of claim 2 or 3, it is characterized in that, described actuating unit is by frequency conversion adjustable motor and reductor mix proportion.
7. according to the described a kind of efficiency crushing device of claim 2 or 3, it is characterized in that, described pressure tooth is trapezoidal column.
8. according to the described a kind of efficiency crushing device of claim 2 or 3, it is characterized in that, the rotating speed of described running roller is 45-55r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310461908.8A CN103480452A (en) | 2013-09-30 | 2013-09-30 | Efficient crushing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310461908.8A CN103480452A (en) | 2013-09-30 | 2013-09-30 | Efficient crushing device |
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| CN103480452A true CN103480452A (en) | 2014-01-01 |
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| CN201310461908.8A Pending CN103480452A (en) | 2013-09-30 | 2013-09-30 | Efficient crushing device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492530A (en) * | 2014-09-09 | 2015-04-08 | 遂宁华能机械有限公司 | Calcium carbide crushing method |
| CN113000143A (en) * | 2021-03-05 | 2021-06-22 | 海南立磨焊接工程有限公司 | Eccentric grinding roller device |
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| GB160553A (en) * | 1919-12-22 | 1921-03-22 | Brinjes And Goodwin Ltd | Improvements in or relating to roller grinding mills |
| CN2231133Y (en) * | 1995-05-22 | 1996-07-17 | 广西百矿股份有限公司 | Double tooth roller crusher |
| CN2393642Y (en) * | 1999-08-25 | 2000-08-30 | 吴定华 | Dual roller crusher |
| CA2440311C (en) * | 2003-09-04 | 2005-05-31 | Ramsis S. Shehata | Variable gap crusher |
| CN201030308Y (en) * | 2007-05-08 | 2008-03-05 | 遂宁华能机械有限公司 | Two-stage roller type granulate crusher |
| CN101722079A (en) * | 2009-12-03 | 2010-06-09 | 钱尧翎 | Refuse grinder |
| CN102247906A (en) * | 2011-06-01 | 2011-11-23 | 谢宇 | Intermediate pressure rolling sand making machine |
| CN202290161U (en) * | 2011-10-27 | 2012-07-04 | 江油晟达机电装备有限责任公司 | Recession adjusting device for gear roller of gear roller type crushing machine |
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2013
- 2013-09-30 CN CN201310461908.8A patent/CN103480452A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB160553A (en) * | 1919-12-22 | 1921-03-22 | Brinjes And Goodwin Ltd | Improvements in or relating to roller grinding mills |
| CN2231133Y (en) * | 1995-05-22 | 1996-07-17 | 广西百矿股份有限公司 | Double tooth roller crusher |
| CN2393642Y (en) * | 1999-08-25 | 2000-08-30 | 吴定华 | Dual roller crusher |
| CA2440311C (en) * | 2003-09-04 | 2005-05-31 | Ramsis S. Shehata | Variable gap crusher |
| CN201030308Y (en) * | 2007-05-08 | 2008-03-05 | 遂宁华能机械有限公司 | Two-stage roller type granulate crusher |
| CN101722079A (en) * | 2009-12-03 | 2010-06-09 | 钱尧翎 | Refuse grinder |
| CN102247906A (en) * | 2011-06-01 | 2011-11-23 | 谢宇 | Intermediate pressure rolling sand making machine |
| CN202290161U (en) * | 2011-10-27 | 2012-07-04 | 江油晟达机电装备有限责任公司 | Recession adjusting device for gear roller of gear roller type crushing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492530A (en) * | 2014-09-09 | 2015-04-08 | 遂宁华能机械有限公司 | Calcium carbide crushing method |
| CN113000143A (en) * | 2021-03-05 | 2021-06-22 | 海南立磨焊接工程有限公司 | Eccentric grinding roller device |
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Application publication date: 20140101 |