CN103478883B - Pipe tobacco is stifling alcohol metallization processes and equipment thereof online - Google Patents
Pipe tobacco is stifling alcohol metallization processes and equipment thereof online Download PDFInfo
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- CN103478883B CN103478883B CN201310422731.0A CN201310422731A CN103478883B CN 103478883 B CN103478883 B CN 103478883B CN 201310422731 A CN201310422731 A CN 201310422731A CN 103478883 B CN103478883 B CN 103478883B
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- gassing machine
- stainless steel
- pipe tobacco
- conveyor belt
- steel conveyor
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 66
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 23
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 12
- 238000001465 metallisation Methods 0.000 title claims abstract description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 53
- 239000010935 stainless steel Substances 0.000 claims abstract description 53
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000010025 steaming Methods 0.000 claims abstract description 4
- 238000009413 insulation Methods 0.000 claims description 10
- 238000010304 firing Methods 0.000 claims description 5
- 238000005286 illumination Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 7
- 230000007812 deficiency Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 229920004933 Terylene® Polymers 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 238000003958 fumigation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
A kind of pipe tobacco is stifling alcohol metallization processes and equipment thereof online, and it comprises the following steps: pipe tobacco enters gassing machine by the charging aperture above gassing machine, guides, drop on the stainless steel conveyor belt through gassing machine inner chamber through stainless steel slanting baffle; Stainless steel conveyor belt drives pipe tobacco through gassing machine, is located at the mesh of warm and humid gas through stainless steel conveyor belt zone face adding heat radiator and the generation of humidification sprayer of stainless steel conveyor belt bottom, carries out stifling alcoholization to pipe tobacco; Complete the pipe tobacco steaming smoked alcoholization processing, leave gassing machine by the discharging opening below gassing machine.Its equipment mainly comprises gassing machine, stainless steel conveyor belt, adds heat radiator and humidification sprayer.Structure of the present invention is simple, and technological process is few, can make up the deficiency of flavoring and casing, accelerates pipe tobacco alcoholization, improves cigarette product aesthetic quality.The cigarette rolled out through the pipe tobacco of stifling operation process than without stifling alcohol more and, assorted gas reduces, and excitant reduces, and mouthfeel is more comfortable.
Description
Technical field
The present invention relates to technical field of tobacco shred processing, refer to a kind of pipe tobacco stifling alcohol metallization processes and equipment thereof online particularly.
Background technology
Current cigarette in process of production, is all generally that tobacco leaf is cut into pipe tobacco, then mixes essence and flavoring agent and directly carry out wraparound.Tobacco leaf generally will deposit 3 years before processing, and to make tobacco natural alcoholization, after tobacco natural alcoholization, its cigarette is fragrant full abundant.Along with medium-to-high grade cigarette product market sales volume increases, tobacco leaf stock is nervous, and really reach the tobacco leaf quantity that natural alcoholization just uses very limited, this can not get guarantee with regard to making the quality of tobacco leaf.In addition, the time will deposited due to tobacco leaf is oversize, also easily goes mouldy with infested, therefore very high to the environmental requirement of depositing, increases the production cost of enterprise like this.Thus in order to ensure the stable demand with better meeting market of product inherent quality, be necessary to invent the online alcohol metallization processes of a kind of pipe tobacco.
Summary of the invention
Object of the present invention is exactly the defect that will solve existing technique, provides a kind of pipe tobacco stifling alcohol metallization processes and equipment thereof online.
For achieving the above object, the pipe tobacco designed by the present invention is stifling alcohol metallization processes online, and its special feature is: it comprises the following steps:
1) pipe tobacco enters gassing machine by the charging aperture above gassing machine, guides, drop on the stainless steel conveyor belt through gassing machine inner chamber through stainless steel slanting baffle;
2) stainless steel conveyor belt drives pipe tobacco through gassing machine, is located at the mesh of warm and humid gas through stainless steel conveyor belt zone face adding heat radiator and the generation of humidification sprayer of stainless steel conveyor belt bottom, carries out stifling alcoholization to pipe tobacco;
3) the illumination firing equipment being located at gassing machine inner cavity top carries out heating, drying to pipe tobacco;
4) complete the pipe tobacco steaming smoked alcoholization processing, leave gassing machine by the discharging opening below gassing machine, deliver to next process by belt conveyor.The present invention preferably adopts 3-4 platform gassing machine tandem compound to fumigate.Adopt the method that multiple stage series connection is stifling, the better effects if of stifling alcoholization.
Preferably, described step 2) in, centrifugal blower is equipped with at gassing machine top, warm and humid gas in gassing machine is extracted out, deliver to blast pipe below stainless steel conveyor belt by centrifugal blower pipeline upwards to spray, again through the mesh of stainless steel conveyor belt zone face, stifling alcoholization is carried out to pipe tobacco, forms circulating current.
Preferably, described step 2) in, gassing machine inside is provided with Temperature Humidity Sensor, adds the switch of heat radiator and humidification sprayer, control inner chamber humiture, make it reach technological requirement according to the humiture adjustment of gassing machine inner chamber.
Preferably, described step 2) in, can require to arrange multiple stage gassing machine according to pipe tobacco processing technology, stainless steel conveyor belt passes successively, repeatedly fumigates alcoholization to pipe tobacco.
For realizing the gassing machine that said method designs, its special character is: it comprise gassing machine housing, horizontal through gassing machine housing cavity stainless steel conveyor belt, be located at adding heat radiator and humidification sprayer and being located at the centrifugal blower of gassing machine case top below stainless steel conveyor belt, described gassing machine housing two ends are respectively equipped with charging aperture and discharging opening, described stainless steel conveyor belt zone face is provided with the mesh be evenly arranged, and described gassing machine housing cavity top is also provided with illumination firing equipment.
Further, described gassing machine housing is by thermal insulating framework and inner bag skeletal support, and inner bag is corrosion resistant plate, and surrounding is provided with thermal insulation fixed plate, and its both sides are provided with insulation dodge gate.
Further, described centrifugal blower is connected with the blast pipe arranged below stainless steel conveyor belt by centrifugal blower pipeline, makes warm and humid gas form convection current in gassing machine inner chamber; Described centrifugal blower is provided with filter towards one end in gassing machine, and its plate face is provided with air-vent.
Further, in described gassing machine, stainless steel slanting baffle is provided with below charging aperture.
Further, be equipped with exhaust fan above described gassing machine both sides insulation dodge gate, below is provided with the air inlet adjustment hole of automatic switch.
Further, described gassing machine inner cavity top is provided with Temperature Humidity Sensor, and its signal output part is connected with the control end adding heat radiator and humidification sprayer, controls the switch adding heat radiator and humidification sprayer.
The invention has the advantages that: structure of the present invention is simple, and technological process is few, the deficiency of flavoring and casing can be made up by stifling (refining online), accelerate pipe tobacco alcoholization, improve cigarette product aesthetic quality.The cigarette rolled out through the pipe tobacco of stifling operation process than without stifling alcohol more and, assorted gas reduces, and excitant reduces, and mouthfeel is more comfortable.Solve existing technique tobacco leaf due to long storage time, the phenomenon such as to go mouldy infested; Greatly reducing the production cost of manufacturing enterprise, ensureing the stable demand with better meeting market of product inherent quality.
Accompanying drawing explanation
Fig. 1 is pipe tobacco stifling mellowing equipment operating diagram online.
Fig. 2 is pipe tobacco stifling mellowing equipment structural representation online.
In figure: gassing machine housing 1, stainless steel conveyor belt 2, add heat radiator 3, humidification sprayer 4, centrifugal blower 5, centrifugal blower pipeline 6, blast pipe 7, stainless steel slanting baffle 8, exhaust fan 9, air inlet adjustment hole 10, charging aperture 11, discharging opening 12, mesh 13, insulation dodge gate 14, Temperature Humidity Sensor 15
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in the figure, gassing machine designed by the present invention, it comprises gassing machine housing 1, horizontal through the stainless steel conveyor belt 2 of gassing machine housing 1 inner chamber, be located at adding heat radiator 3 and humidification sprayer 4 and being located at the centrifugal blower 5 of gassing machine case top below stainless steel conveyor belt 2, gassing machine housing 1 is by thermal insulating framework and inner bag skeletal support, inner bag is corrosion resistant plate, surrounding is provided with the thick thermal insulation fixed plate of 50mm, its both sides are provided with insulation dodge gate 14, door has glass window, exhaust fan 9 is equipped with above gassing machine both sides insulation dodge gate 14, below is provided with the air inlet adjustment hole 10 of automatic switch, gassing machine housing 1 two ends are respectively equipped with charging aperture 11 and discharging opening 12, are respectively used to pass in and out pipe tobacco, be provided with stainless steel slanting baffle 8, guide the pipe tobacco entered from charging aperture to drop on stainless steel conveyor belt 2 below charging aperture, stainless steel conveyor belt 2 is food-grade stainless steel, and its zone face is provided with food-grade stainless steel terylene guipure, the centrifugal blower 5 being located at gassing machine housing 1 top is connected with the blast pipe 7 arranged below stainless steel conveyor belt 2 by centrifugal blower pipeline 6, makes warm and humid gas form convection current in gassing machine inner chamber, centrifugal blower 5 is provided with filter towards one end in gassing machine, this filter distance stainless steel terylene guipure 1000mm, and still have 300mm from pipe tobacco heap upper surface, its plate face is provided with air-vent, prevents pipe tobacco and dust from entering centrifugal blower, gassing machine inner cavity top is provided with Temperature Humidity Sensor 15, and its signal output part is connected with the control end adding heat radiator 3 and humidification sprayer 4, controls the switch adding heat radiator 3 and humidification sprayer 4.Be furnished with two stainless steel drawers bottom gassing machine, be convenient to cleaning pipe tobacco dust.
The said equipment realizes pipe tobacco stifling alcohol metallization processes online by following steps:
1) pipe tobacco enters gassing machine by the charging aperture 11 above gassing machine, guides through stainless steel slanting baffle 8, drops on the stainless steel conveyor belt 2 through gassing machine inner chamber;
2) stainless steel conveyor belt 2 is driven by deflector roll, drives pipe tobacco through gassing machine, is located at the mesh 13 of warm and humid gas through stainless steel conveyor belt 2 zone face adding heat radiator 3 and humidification sprayer 4 generation of stainless steel conveyor belt 2 bottom, carries out stifling alcoholization to pipe tobacco; Add and arrange stainless steel baffle plate above heat radiator 3 and prevent dust from dropping on a heat sink, the delivery port of humidification sprayer 4 has direct valve and steam trap device, controls its work, and outlet all communicates with main sewer; Centrifugal blower 5 is equipped with at gassing machine top, warm and humid gas in gassing machine is extracted out, delivers to blast pipe 7 below stainless steel conveyor belt 2 by centrifugal blower pipeline 6 and upwards spray, again through the mesh 13 of stainless steel conveyor belt 2 zone face, stifling alcoholization is carried out to pipe tobacco, forms circulating current.Gassing machine inside is provided with Temperature Humidity Sensor 15, adds the switch of heat radiator 3 and humidification sprayer, control inner chamber humiture, make it reach technological requirement according to the humiture adjustment of gassing machine inner chamber.
3) the illumination firing equipment being located at gassing machine inner cavity top carries out further heating, drying to pipe tobacco;
4) complete the pipe tobacco steaming smoked alcoholization processing, leave gassing machine by the discharging opening 12 below gassing machine.
Can require to arrange multiple stage gassing machine according to pipe tobacco processing technology when arranging gassing machine, stainless steel conveyor belt passes successively, repeatedly fumigates alcoholization to pipe tobacco, to ensure that pipe tobacco refines effect online.
When stifling processing starts, namely start gassing machine and run blanking, blanking conveyer belt and relay conveyer belt and the conveyer belt that enters rear operation workshop are opened simultaneously simultaneously, and pipe tobacco i.e. operation workshop feeding backward; Pipe tobacco repeatedly fumigates alcoholization in gassing machine, until pipe tobacco has sent in gassing machine, namely closes each conveyer belt of gassing machine and feeding.So far, namely an above single pipe tobacco fumigation process has accused.Pipe tobacco after processing is sent gassing machine, next round stifling processing online can be carried out.
Claims (5)
1. a pipe tobacco stifling alcohol metallization processes online, is characterized in that: it comprises the following steps:
1) pipe tobacco enters gassing machine by the charging aperture above gassing machine, guides, drop on the stainless steel conveyor belt through gassing machine inner chamber through stainless steel slanting baffle;
2) stainless steel conveyor belt drives pipe tobacco through gassing machine, is located at the mesh of warm and humid gas through stainless steel conveyor belt zone face adding heat radiator and the generation of humidification sprayer of stainless steel conveyor belt bottom, carries out stifling alcoholization to pipe tobacco; Centrifugal blower is equipped with at gassing machine top, warm and humid gas in gassing machine is extracted out, delivers to blast pipe below stainless steel conveyor belt by centrifugal blower pipeline and upwards spray, again through the mesh of stainless steel conveyor belt zone face, stifling alcoholization is carried out to pipe tobacco, forms circulating current; Gassing machine inside is provided with Temperature Humidity Sensor, adds the switch of heat radiator and humidification sprayer, control inner chamber humiture, make it reach technological requirement according to the humiture adjustment of gassing machine inner chamber;
3) the illumination firing equipment being located at gassing machine inner cavity top carries out heating, drying to pipe tobacco;
4) complete the pipe tobacco steaming smoked alcoholization processing, leave gassing machine by the discharging opening below gassing machine, deliver to next process by belt conveyor, fumigate with 3-4 platform gassing machine tandem compound.
2. pipe tobacco according to claim 1 stifling alcohol metallization processes online, is characterized in that: described step 2) in, can require to arrange multiple stage gassing machine according to pipe tobacco processing technology, stainless steel conveyor belt passes successively, repeatedly fumigates alcoholization to pipe tobacco.
3. one kind for the technique realized described in claim 1 or 2 and the gassing machine designed, it is characterized in that: it comprises gassing machine housing, horizontal through the stainless steel conveyor belt of gassing machine housing cavity, be located at adding heat radiator and humidification sprayer and being located at the centrifugal blower of gassing machine case top below stainless steel conveyor belt, described gassing machine housing two ends are respectively equipped with charging aperture and discharging opening, described stainless steel conveyor belt zone face is provided with the mesh be evenly arranged, described gassing machine housing cavity top is also provided with illumination firing equipment, described gassing machine housing is by thermal insulating framework and inner bag skeletal support, inner bag is corrosion resistant plate, surrounding is provided with thermal insulation fixed plate, its both sides are provided with insulation dodge gate, described centrifugal blower is connected with the blast pipe arranged below stainless steel conveyor belt by centrifugal blower pipeline, warm and humid gas is made to form convection current in gassing machine inner chamber, described centrifugal blower is provided with filter towards one end in gassing machine, its plate face is provided with air-vent, described gassing machine inner cavity top is provided with Temperature Humidity Sensor, and its signal output part is connected with the control end adding heat radiator and humidification sprayer, controls the switch adding heat radiator and humidification sprayer.
4. gassing machine according to claim 3, is characterized in that: be provided with stainless steel slanting baffle below described charging aperture.
5. gassing machine according to claim 3, is characterized in that: be equipped with exhaust fan above described gassing machine both sides insulation dodge gate, below is provided with the air inlet adjustment hole of automatic switch.
Priority Applications (1)
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CN201310422731.0A CN103478883B (en) | 2013-09-16 | 2013-09-16 | Pipe tobacco is stifling alcohol metallization processes and equipment thereof online |
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CN201310422731.0A CN103478883B (en) | 2013-09-16 | 2013-09-16 | Pipe tobacco is stifling alcohol metallization processes and equipment thereof online |
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CN103478883A CN103478883A (en) | 2014-01-01 |
CN103478883B true CN103478883B (en) | 2016-01-20 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB488638A (en) * | 1935-12-12 | 1938-07-08 | Guardite Corp | Improvements in or relating to the treatment of materials, for example fumigation thereof |
CN1947604A (en) * | 2006-10-12 | 2007-04-18 | 红云烟草(集团)有限责任公司 | Biological tunnel equipment for on-line modification and treatment of tobacco leaves |
CN101036529A (en) * | 2007-04-26 | 2007-09-19 | 云南昆船设计研究院 | Method of fumigating tobacco material |
CN201142926Y (en) * | 2008-01-22 | 2008-11-05 | 红云烟草(集团)有限责任公司 | Multifunctional tobacco water equilibrium cabinet |
CN101637297A (en) * | 2009-08-13 | 2010-02-03 | 上海烟草(集团)公司 | Tobacco piece loosening and conditioning system |
CN201640420U (en) * | 2010-02-09 | 2010-11-24 | 湖北中烟工业有限责任公司 | Perforated tobacco storing cabinet for accelerating tobacco alcoholization |
CN102754909A (en) * | 2011-04-29 | 2012-10-31 | 贵州元泰科技有限公司 | Integrated intelligent device for pest control and mould proof alcoholization of tobacco |
-
2013
- 2013-09-16 CN CN201310422731.0A patent/CN103478883B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB488638A (en) * | 1935-12-12 | 1938-07-08 | Guardite Corp | Improvements in or relating to the treatment of materials, for example fumigation thereof |
CN1947604A (en) * | 2006-10-12 | 2007-04-18 | 红云烟草(集团)有限责任公司 | Biological tunnel equipment for on-line modification and treatment of tobacco leaves |
CN101036529A (en) * | 2007-04-26 | 2007-09-19 | 云南昆船设计研究院 | Method of fumigating tobacco material |
CN201142926Y (en) * | 2008-01-22 | 2008-11-05 | 红云烟草(集团)有限责任公司 | Multifunctional tobacco water equilibrium cabinet |
CN101637297A (en) * | 2009-08-13 | 2010-02-03 | 上海烟草(集团)公司 | Tobacco piece loosening and conditioning system |
CN201640420U (en) * | 2010-02-09 | 2010-11-24 | 湖北中烟工业有限责任公司 | Perforated tobacco storing cabinet for accelerating tobacco alcoholization |
CN102754909A (en) * | 2011-04-29 | 2012-10-31 | 贵州元泰科技有限公司 | Integrated intelligent device for pest control and mould proof alcoholization of tobacco |
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CN103478883A (en) | 2014-01-01 |
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