CN103478883A - Online tobacco shred fumigating and mellowing process and equipment thereof - Google Patents
Online tobacco shred fumigating and mellowing process and equipment thereof Download PDFInfo
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- CN103478883A CN103478883A CN201310422731.0A CN201310422731A CN103478883A CN 103478883 A CN103478883 A CN 103478883A CN 201310422731 A CN201310422731 A CN 201310422731A CN 103478883 A CN103478883 A CN 103478883A
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- gassing machine
- stainless steel
- pipe tobacco
- conveyor belt
- gassing
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 71
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 27
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 53
- 239000010935 stainless steel Substances 0.000 claims abstract description 53
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000009413 insulation Methods 0.000 claims description 10
- 238000001465 metallisation Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 5
- 238000005286 illumination Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 7
- 238000003958 fumigation Methods 0.000 abstract description 2
- 230000007794 irritation Effects 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 230000001953 sensory effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 229920004933 Terylene® Polymers 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- 230000036506 anxiety Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
Disclosed are an online tobacco shred fumigating and mellowing process and equipment thereof. The online tobacco shred fumigating and mellowing process includes the steps that tobacco shreds enter a fumigating machine from a feed inlet on the upward side of the fumigating machine, and after guided by a sloping stainless-steel stop plate, the tobacco shreds fall on a stainless-steel conveying belt penetrating an inner cavity of the fumigating machine; the stainless-steel conveying belt drives the tobacco shreds to pass through the fumigating machine, and warm and humid gas generated from heating radiators and humidifying sprayers arranged on the lower portion of the stainless-steel conveying belt penetrates meshes in a belt surface of the stainless-steel belt to have the tobacco shreds fumigated and mellowed; after that, the well fumigated and mellowed tobacco shreds leave the fumigating machine from a discharge outlet on the lower side of the fumigating machine. The equipment of the online tobacco shred fumigating and mellowing process mainly comprises the fumigating machine, the stainless-steel conveying belt, the heating radiators and the humidifying sprayers. The equipment is simple in structure, technological process is simplified, inadequacy of perfuming and charging can be made up, mellowing of the tobacco shreds is quickened, and sensory quality of cigarette products is improved. The cigarettes produced by rolling up the tobacco shreds after the fumigating process are purer and milder, less in offensive odor, less in irritation and more comfortable in taste as compared with those not subjected to the fumigation.
Description
Technical field
The present invention relates to technical field of tobacco shred processing, refer to particularly a kind of pipe tobacco stifling pure metallization processes and equipment thereof online.
Background technology
Cigarette in process of production, is all generally that tobacco leaf is cut into to pipe tobacco at present, then mixes essence and flavoring agent and directly carries out wraparound.Tobacco leaf generally will be deposited 3 years in first being processed, so that tobacco natural alcoholization, after tobacco natural alcoholization, its cigarette is fragrant full abundant.Along with medium-to-high grade cigarette product market sales volume increases, tobacco leaf stock anxiety, really reach the tobacco leaf quantity that natural alcoholization just uses very limited, and this can not get ensureing with regard to the quality that makes tobacco leaf.In addition, because the time that tobacco leaf will be deposited is oversize, also easily go mouldy and infested, therefore very high to the environmental requirement of depositing, strengthened like this production cost of enterprise.In order to guarantee the demand of the stable of product inherent quality and better satisfying the market, be necessary to invent the online pure metallization processes of a kind of pipe tobacco thus.
Summary of the invention
Purpose of the present invention is exactly the defect that will solve existing technique, and a kind of pipe tobacco stifling pure metallization processes and equipment thereof online are provided.
For achieving the above object, the designed pipe tobacco of the present invention is fumigated pure metallization processes online, and its special feature is: it comprises the following steps:
1) pipe tobacco enters gassing machine by the charging aperture of gassing machine top, through the guiding of stainless steel slanting baffle, drops on the stainless steel conveyor belt through the gassing machine inner chamber;
2) stainless steel conveyor belt drives pipe tobacco through gassing machine, is located at the mesh of the warm and humid gas that adds heat radiator and the generation of humidification sprayer of stainless steel conveyor belt bottom through the stainless steel conveyor belt zone face, and pipe tobacco is fumigated to alcoholization;
3) the illumination firing equipment that is located at the gassing machine inner cavity top carries out heating, drying to pipe tobacco;
4) complete the pipe tobacco that steams smoked alcoholization processing, by the discharging opening below gassing machine, leave gassing machine, by belt conveyor, deliver to next process.The present invention preferably adopts 3-4 platform gassing machine tandem compound to be fumigated.Adopt many methods that series connection is stifling, the better effects if of stifling alcoholization.
Preferably, described step 2) in, centrifugal blower is equipped with at the gassing machine top, warm and humid gas in gassing machine is extracted out, deliver to the upwards ejection of stainless steel conveyor belt below blast pipe by the centrifugal blower pipeline, again, through the mesh of stainless steel conveyor belt zone face, pipe tobacco is fumigated to alcoholization, form circulating current.
Preferably, described step 2) in, gassing machine inside is provided with Temperature Humidity Sensor, adds the switch of heat radiator and humidification sprayer according to the humiture adjustment of gassing machine inner chamber, controls the inner chamber humiture, makes it reach technological requirement.
Preferably, described step 2) in, can require many gassing machines are set according to the pipe tobacco processing technology, stainless steel conveyor belt passes successively, and pipe tobacco is fumigated to alcoholization repeatedly.
For the gassing machine of realizing that said method designs, its special character is: it comprise gassing machine housing, level through the stainless steel conveyor belt of gassing machine housing inner chamber, be located at adding heat radiator and humidification sprayer and being located at the centrifugal blower of gassing machine case top of stainless steel conveyor belt below, described gassing machine housing two ends are respectively equipped with charging aperture and discharging opening, described stainless steel conveyor belt zone face is provided with the mesh be evenly arranged, and described gassing machine housing inner cavity top also is provided with the illumination firing equipment.
Further, described gassing machine housing is supported by thermal insulating framework and inner bag skeleton, and inner bag is corrosion resistant plate, and surrounding is provided with thermal insulation fixed plate, and its both sides are provided with the insulation dodge gate.
Further, described centrifugal blower is connected with the blast pipe that the stainless steel conveyor belt below arranges by the centrifugal blower pipeline, makes warm and humid gas form convection current in the gassing machine inner chamber; Described centrifugal blower end in gassing machine is provided with filter, and its plate face is provided with air-vent.
Further, in described gassing machine, the charging aperture below is provided with the stainless steel slanting baffle.
Further, insulation dodge gate top, described gassing machine both sides is equipped with exhaust fan, and below is provided with the air inlet adjustment hole of automatic switch.
Further, described gassing machine inner cavity top is provided with Temperature Humidity Sensor, and its signal output part is connected with the control end that adds heat radiator and humidification sprayer, controls the switch that adds heat radiator and humidification sprayer.
The invention has the advantages that: the present invention is simple in structure, and technological process is few, can make up the deficiency of flavoring and casing by stifling (online alcoholization), accelerates the pipe tobacco alcoholization, improves the cigarette product aesthetic quality.The cigarette that the pipe tobacco of processing through stifling operation rolls out than through stifling more pure and, assorted gas reduces, excitant reduces, mouthfeel is more comfortable.Solved existing technique tobacco leaf due to long storage time, the phenomenon such as go mouldy infested; Greatly reduce the production cost of manufacturing enterprise, guarantee the demand of the stable and better satisfying the market of product inherent quality.
The accompanying drawing explanation
Fig. 1 is pipe tobacco stifling mellowing equipment work schematic diagram online.
Fig. 2 is pipe tobacco stifling mellowing equipment structural representation online.
In figure: gassing machine housing 1, stainless steel conveyor belt 2, add heat radiator 3, humidification sprayer 4, centrifugal blower 5, centrifugal blower pipeline 6, blast pipe 7, stainless steel slanting baffle 8, exhaust fan 9, air inlet adjustment hole 10, charging aperture 11, discharging opening 12, mesh 13, insulation dodge gate 14, Temperature Humidity Sensor 15
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in the figure, the gassing machine that the present invention is designed, it comprises gassing machine housing 1, level is through the stainless steel conveyor belt 2 of gassing machine housing 1 inner chamber, be located at adding heat radiator 3 and humidification sprayer 4 and being located at the centrifugal blower 5 of gassing machine case top of stainless steel conveyor belt 2 belows, gassing machine housing 1 is supported by thermal insulating framework and inner bag skeleton, inner bag is corrosion resistant plate, surrounding is provided with the thick thermal insulation fixed plate of 50mm, its both sides are provided with insulation dodge gate 14, have the glass window on door, insulation dodge gate 14 tops, gassing machine both sides are equipped with exhaust fan 9, below is provided with the air inlet adjustment hole 10 of automatic switch, gassing machine housing 1 two ends are respectively equipped with charging aperture 11 and discharging opening 12, are respectively used to pass in and out pipe tobacco, and the charging aperture below is provided with stainless steel slanting baffle 8, and the pipe tobacco that guiding enters from charging aperture drops on stainless steel conveyor belt 2, stainless steel conveyor belt 2 is the food stage stainless steel, and its zone face is provided with food stage stainless steel terylene guipure, the centrifugal blower 5 of being located at gassing machine housing 1 top is connected with the blast pipe 7 that stainless steel conveyor belt 2 belows arrange by centrifugal blower pipeline 6, makes warm and humid gas form convection current in the gassing machine inner chamber, centrifugal blower 5 end in gassing machine is provided with filter, and this filter, apart from stainless steel terylene guipure 1000mm, still has 300mm from pipe tobacco heap upper surface, and its plate face is provided with air-vent, prevents that pipe tobacco and dust from entering centrifugal blower, the gassing machine inner cavity top is provided with Temperature Humidity Sensor 15, and its signal output part is connected with the control end that adds heat radiator 3 and humidification sprayer 4, controls the switch that adds heat radiator 3 and humidification sprayer 4.The gassing machine bottom is furnished with two stainless steel drawers, is convenient to clean the pipe tobacco dust.
The said equipment is realized pipe tobacco stifling pure metallization processes online by following steps:
1) pipe tobacco enters gassing machine by the charging aperture 11 of gassing machine top, through 8 guiding of stainless steel slanting baffle, drops on the stainless steel conveyor belt 2 through the gassing machine inner chamber;
2) stainless steel conveyor belt 2 is driven by deflector roll, drives pipe tobacco through gassing machine, is located at the mesh 13 of the warm and humid gas that adds heat radiator 3 and 4 generations of humidification sprayer of stainless steel conveyor belt 2 bottoms through stainless steel conveyor belt 2 zone faces, and pipe tobacco is fumigated to alcoholization; Add heat radiator 3 tops and the stainless steel baffle plate is set prevents that dust from dropping on radiator, the delivery port of humidification sprayer 4 has direct valve and steam trap device, controls its work, and outlet all communicates with main sewer; Centrifugal blower 5 is equipped with at the gassing machine top, warm and humid gas in gassing machine is extracted out, by centrifugal blower pipeline 6, delivered to stainless steel conveyor belt 2 upwards ejections of below blast pipe 7, again pass the mesh 13 of stainless steel conveyor belt 2 zone faces, pipe tobacco is fumigated to alcoholization, form circulating current.Gassing machine inside is provided with Temperature Humidity Sensor 15, adds the switch of heat radiator 3 and humidification sprayer according to the humiture adjustment of gassing machine inner chamber, controls the inner chamber humiture, makes it reach technological requirement.
3) the illumination firing equipment that is located at the gassing machine inner cavity top carries out further heating, drying to pipe tobacco;
4) complete the pipe tobacco that steams smoked alcoholization processing, by the discharging opening 12 below gassing machine, leave gassing machine.
When gassing machine is set, can require many gassing machines are set according to the pipe tobacco processing technology, stainless steel conveyor belt passes successively, and pipe tobacco is fumigated to alcoholization repeatedly, to guarantee that pipe tobacco refines effect online.
When stifling processing starts, start gassing machine operation blanking, blanking conveyer belt and relay conveyer belt and the conveyer belt that enters rear operation workshop are opened simultaneously simultaneously, and pipe tobacco i.e. operation workshop feeding backward; Pipe tobacco is repeatedly fumigated alcoholization in gassing machine, until in gassing machine, pipe tobacco has sent, closes each conveyer belt of gassing machine and feeding.So far, above one single pipe tobacco fumigation process has accused.Pipe tobacco after processing is sent to gassing machine, can carry out next round stifling processing online.
Claims (10)
1. a pipe tobacco is fumigated pure metallization processes online, and it is characterized in that: it comprises the following steps:
1) pipe tobacco enters gassing machine by the charging aperture of gassing machine top, through the guiding of stainless steel slanting baffle, drops on the stainless steel conveyor belt through the gassing machine inner chamber;
2) stainless steel conveyor belt drives pipe tobacco through gassing machine, is located at the mesh of the warm and humid gas that adds heat radiator and the generation of humidification sprayer of stainless steel conveyor belt bottom through the stainless steel conveyor belt zone face, and pipe tobacco is fumigated to alcoholization;
3) the illumination firing equipment that is located at the gassing machine inner cavity top carries out heating, drying to pipe tobacco;
4) complete the pipe tobacco that steams smoked alcoholization processing, by the discharging opening below gassing machine, leave gassing machine, by belt conveyor, deliver to next process.The present invention preferably adopts 3-4 platform gassing machine tandem compound to be fumigated.Adopt many methods that series connection is stifling, the better effects if of stifling alcoholization.
2. pipe tobacco according to claim 1 is fumigated pure metallization processes online, it is characterized in that: described step 2), centrifugal blower is equipped with at the gassing machine top, warm and humid gas in gassing machine is extracted out, deliver to the upwards ejection of stainless steel conveyor belt below blast pipe by the centrifugal blower pipeline, again, through the mesh of stainless steel conveyor belt zone face, pipe tobacco is fumigated to alcoholization, form circulating current.
3. pipe tobacco according to claim 1 is fumigated pure metallization processes online, it is characterized in that: described step 2), gassing machine inside is provided with Temperature Humidity Sensor, the switch that adds heat radiator and humidification sprayer according to the humiture adjustment of gassing machine inner chamber, control the inner chamber humiture, make it reach technological requirement.
4. pipe tobacco according to claim 1 is fumigated pure metallization processes online, it is characterized in that: described step 2), can require many gassing machines are set according to the pipe tobacco processing technology, stainless steel conveyor belt passes successively, and pipe tobacco is fumigated to alcoholization repeatedly.
5. the gassing machine for realizing that said method designs, it is characterized in that: it comprise gassing machine housing, level through the stainless steel conveyor belt of gassing machine housing inner chamber, be located at adding heat radiator and humidification sprayer and being located at the centrifugal blower of gassing machine case top of stainless steel conveyor belt below, described gassing machine housing two ends are respectively equipped with charging aperture and discharging opening, described stainless steel conveyor belt zone face is provided with the mesh be evenly arranged, and described gassing machine housing inner cavity top also is provided with the illumination firing equipment.
6. gassing machine according to claim 5 is characterized in that: described gassing machine housing is supported by thermal insulating framework and inner bag skeleton, and inner bag is corrosion resistant plate, and surrounding is provided with thermal insulation fixed plate, and its both sides are provided with the insulation dodge gate.
7. gassing machine according to claim 5 is characterized in that: described centrifugal blower is connected with the blast pipe that the stainless steel conveyor belt below arranges by the centrifugal blower pipeline, makes warm and humid gas form convection current in the gassing machine inner chamber; Described centrifugal blower end in gassing machine is provided with filter, and its plate face is provided with air-vent.
8. gassing machine according to claim 5 is characterized in that: in described gassing machine, the charging aperture below is provided with the stainless steel slanting baffle.
9. gassing machine according to claim 5 is characterized in that: insulation dodge gate top, described gassing machine both sides is equipped with exhaust fan, and below is provided with the air inlet adjustment hole of automatic switch.
10. gassing machine according to claim 5, it is characterized in that: described gassing machine inner cavity top is provided with Temperature Humidity Sensor, and its signal output part is connected with the control end that adds heat radiator and humidification sprayer, controls the switch that adds heat radiator and humidification sprayer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310422731.0A CN103478883B (en) | 2013-09-16 | 2013-09-16 | Pipe tobacco is stifling alcohol metallization processes and equipment thereof online |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310422731.0A CN103478883B (en) | 2013-09-16 | 2013-09-16 | Pipe tobacco is stifling alcohol metallization processes and equipment thereof online |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103478883A true CN103478883A (en) | 2014-01-01 |
| CN103478883B CN103478883B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310422731.0A Active CN103478883B (en) | 2013-09-16 | 2013-09-16 | Pipe tobacco is stifling alcohol metallization processes and equipment thereof online |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB488638A (en) * | 1935-12-12 | 1938-07-08 | Guardite Corp | Improvements in or relating to the treatment of materials, for example fumigation thereof |
| CN1947604A (en) * | 2006-10-12 | 2007-04-18 | 红云烟草(集团)有限责任公司 | Biological tunnel equipment for on-line modification and treatment of tobacco leaves |
| CN101036529A (en) * | 2007-04-26 | 2007-09-19 | 云南昆船设计研究院 | Method of fumigating tobacco material |
| CN201142926Y (en) * | 2008-01-22 | 2008-11-05 | 红云烟草(集团)有限责任公司 | Multifunctional tobacco water equilibrium cabinet |
| CN101637297A (en) * | 2009-08-13 | 2010-02-03 | 上海烟草（集团）公司 | Tobacco piece loosening and conditioning system |
| CN201640420U (en) * | 2010-02-09 | 2010-11-24 | 湖北中烟工业有限责任公司 | Perforated tobacco storing cabinet for accelerating tobacco alcoholization |
| CN102754909A (en) * | 2011-04-29 | 2012-10-31 | 贵州元泰科技有限公司 | Integrated intelligent device for pest control and mould proof alcoholization of tobacco |
-
2013
- 2013-09-16 CN CN201310422731.0A patent/CN103478883B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB488638A (en) * | 1935-12-12 | 1938-07-08 | Guardite Corp | Improvements in or relating to the treatment of materials, for example fumigation thereof |
| CN1947604A (en) * | 2006-10-12 | 2007-04-18 | 红云烟草(集团)有限责任公司 | Biological tunnel equipment for on-line modification and treatment of tobacco leaves |
| CN101036529A (en) * | 2007-04-26 | 2007-09-19 | 云南昆船设计研究院 | Method of fumigating tobacco material |
| CN201142926Y (en) * | 2008-01-22 | 2008-11-05 | 红云烟草(集团)有限责任公司 | Multifunctional tobacco water equilibrium cabinet |
| CN101637297A (en) * | 2009-08-13 | 2010-02-03 | 上海烟草（集团）公司 | Tobacco piece loosening and conditioning system |
| CN201640420U (en) * | 2010-02-09 | 2010-11-24 | 湖北中烟工业有限责任公司 | Perforated tobacco storing cabinet for accelerating tobacco alcoholization |
| CN102754909A (en) * | 2011-04-29 | 2012-10-31 | 贵州元泰科技有限公司 | Integrated intelligent device for pest control and mould proof alcoholization of tobacco |
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| Publication number | Publication date |
|---|---|
| CN103478883B (en) | 2016-01-20 |
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