CN103475167A - Technology and equipment for arranging wiring terminals on motor coil framework - Google Patents
Technology and equipment for arranging wiring terminals on motor coil framework Download PDFInfo
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- CN103475167A CN103475167A CN2013104080513A CN201310408051A CN103475167A CN 103475167 A CN103475167 A CN 103475167A CN 2013104080513 A CN2013104080513 A CN 2013104080513A CN 201310408051 A CN201310408051 A CN 201310408051A CN 103475167 A CN103475167 A CN 103475167A
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Abstract
The invention relates to a technology and equipment for arranging wiring terminals on a motor coil framework. The technology comprises the processes of inserting the terminals on the coil framework and pressing and fixing the terminals onto the coil framework. The equipment is provided with an automatic online process control device, functional air cylinders, and functional fixtures. The automatic online process control device controls all operation functions according to an order in the whole process, wherein the operation functions comprise pushing the coil framework in place, pushing the terminal into rails, guiding the terminals into the fixtures, inserting the terminals in place, and pressing and fixing the terminals onto the coil framework. The functional air cylinders are distributed in order to execute the operation in each step. The functional fixtures are controlled to work in cooperation with the air cylinders synchronously. A traditional double-station technology which is low in efficiency and needs the operation of multiple persons is simplified to be completed in one procedure which is controlled by the automatic online process control device and operates automatically according to the order in the whole process, therefore, stations are reduced, operation personnel and occupied space are reduced, the assembling effect and the product quality reliability are guaranteed, the operation intensity is lowered, the working efficiency is greatly improved, the production cost is lowered, and basic guarantee is provided for meeting the high-efficiency motor large-scale market requirements.
Description
Technical field
The present invention relates to high efficiency motor manufacturing technology field, particularly a kind of Processes and apparatus that binding post is set on the motor coil skeleton.
Background technology
High efficiency motor is a kind of high efficiency novel energy-saving motor that has, and by adopting new design, quoting new technology and new material, reaches the loss that reduces electromagnetic energy, heat energy and mechanical energy, thereby improves delivery efficiency.Compare with common standard electromotor, use the energy-saving effect of high efficiency motor very outstanding, efficiency can on average improve 4%, and more than common electric machine saves energy 15 ℅, the power factor of motor approaches 1, by market, is approved.The motor coil assembly is a core component of high efficiency motor, basic structure as shown in Figure 1 and Figure 2, mainly comprise by enamelled wire and be wound on the coil rack that forms on skeleton (being called for short " skeleton ") 1, fixed installation is arranged in the installing hole 3 of skeleton end face 2, be convenient to two binding posts (abbreviation terminal) 4 that lead-out wire two ends and working power both positive and negative polarity with coil are electrically connected respectively.During work, the both positive and negative polarity of coil two ends and power supply is electrically connected by binding post, forms the Operating In Persistent Current Mode loop, and the rear motor that switches on power can turn round.
In the high efficiency motor manufacture process, because the quantity of configuration motor coil assembly on every high efficiency motor is more than the common electric machine, so it is larger to produce pressure in face of the demand of huge market, when being set on coil rack, two terminals fixed installations relate at present that first terminal to be inserted in the terminal installing hole on skeleton and then to suppress the operation of fixed terminal on skeleton be the more loaded down with trivial details operation of twice wherein, in traditional production technology, this two procedures disperses to be established as independently work station of twice usually, correspondingly be equipped with two to three operating personnel's manual operationss in place, not only need to take more process equipment and larger operation place, and need to consume a large amount of time and labors, production efficiency is very low, from economy and point of view of practicability, consider, very undesirable.
Summary of the invention
The objective of the invention is to overcome in existing high efficiency motor manufacturing process that related assigning arranges and compacting existing complex operation while being fixedly installed terminal, the weak point such as workload is large and production efficiency is low on coil rack, provide a kind of can automatic order ground carry out assign terminal and suppress fixed terminal to coil rack, be conducive to increase work efficiency, reduce operation intensity and production cost the Processes and apparatus of binding post is set on the motor coil skeleton.
The technique that binding post is set on the motor coil skeleton of the present invention consists predominantly of assigns terminal and the terminal compacting is fixed in to the operation on coil rack on coil rack, is characterised in that:
Being provided with one has whole process and controls according to the order of sequence and comprise that the hump lead ring framework enters position, the propelling movement terminal is entered the orbit, the guiding terminal enters fixture, insertion terminal enters the online flow process automatic control equipment of position and the whole operation functions of compacting fixed terminal on coil rack, and enter position for the hump lead ring framework, the propelling movement terminal is entered the orbit, the guiding terminal enters fixture, insertion terminal enters position and each step operation on coil rack of compacting fixed terminal is equipped with respectively the function cylinder, and controlled collaborative cylinder promotes corresponding operation chucking tool fast, make coil rack reliably spacing, pushed away and entered fast position, tiny terminal is waited for according to the order of sequence on guide rail, guiding pushes, assign in the end face installing hole of coil rack, and be pressed and be fixed on skeleton, the all operations were that realization arranges binding post on the motor coil skeleton concentrates on by an online flow process automatic control equipment control, on one procedure of whole-process automatic operation according to the order of sequence, complete.
Technique setting based on binding post is set on the motor coil skeleton, for the relevant device that is used for assigning binding post on coil rack and the binding post compacting is fixed in to the operation on the coil rack end face, mainly comprise working plate, be arranged on controlling organization and action actuating mechanism on working plate, it is characterized in that: described controlling organization main body is by including control button, the flow process automatic control equipment of electromagnetically operated valve and PLC Programmable Logic Controller is filled the post of, described action actuating mechanism includes by the coil rack pusher, the coil rack that the coil rack stopping means forms pushes into a mechanism, by the terminal guiding device, terminal pushes into a device and terminal assigns the terminal of device formation to assign system and terminal compacting fixture, wherein:
Described coil rack pusher level is close to and is mounted on the workbench base plate, includes sending coil skeleton cylinder, coil rack guide rail, coil rack pedestal for placed and clamp for coil framework;
Described coil rack stopping means includes and is provided with terminal and enters the terminal guide fixture in a hole and be fixedly installed on the guide clamp cylinder on working plate;
Described terminal guiding device is by being fixedly installed on working plate, can forming for the left and right vibrating disc of placing described terminal and the left and right terminal guide rail be connected with the left and right vibrating disc;
Described terminal pushes into a device by bracket supports, with described coil rack, pushes top relative into a mechanism, that level is mounted on the workbench base plate, include the sub-cylinder of sending end, the sub-pushing block of sending end, be provided with the terminal guiding fixture of terminal guide hole; Described terminal assigns the device at right angle setting to be arranged on the workbench base plate, includes by mounting bracket and vertically is fixedly installed on the insertion terminal cylinder of working plate top and is arranged on the insertion terminal blade on the cylinder push-rod end;
Described terminal compacting fixture at right angle setting is arranged on the workbench base plate, include by mounting bracket vertically be fixedly installed on the working plate top the sub-cylinder of pressure side, be arranged on the sub-blade of pressure side on the gentle cylinder push rod of the guiding fixture end of cylinder push-rod periphery;
During work, the spacing insertion terminal presumptive area that is arranged on of described coil rack stopping means, the spacing compacting action executing service area that is arranged on of described terminal compacting fixture, described coil rack pedestal for placed is movably arranged on the coil rack guide rail, can move forward and backward, described coil rack is placed on the coil rack pedestal for placed, and spacing by the clamp for coil framework clamping, after starting play button, the flow process automatic control equipment is started working, sending coil skeleton cylinder will be pushed into the below of terminal guide fixture before coil rack, terminal enters installing hole on a hole and the coil rack rear guide clamp cylinder that aligns and starts work, terminal guide fixture) press down, by coil rack reliably pressure holding be limited on the coil rack pedestal for placed, wait for that terminal enters position, meanwhile, described left and right vibrating disc brings into operation, and send respectively a terminal to the terminal guide rail of left and right, and guiding enter in the terminal guide hole of described terminal guiding fixture with described terminal guide fixture on terminal enter on the position that a hole aligns, afterwards, terminal assigns device to start working, and insertion terminal cylinder pushing insertion terminal blade, order about terminal and enter in installing hole after described terminal enters a hole, then the coil rack pusher returns to compacting action actuating mechanism service area, and the sub-cylinder of pressure side is started working, and in the coordination of guiding fixture and the sub-blade of pressure side, with the suitable stamping press by the joystick adjusting, the terminal punching press is fixed on coil rack.
The Processes and apparatus of binding post is set on the motor coil skeleton of the present invention based on above-mentioned design, because the operation that will on coil rack, assign terminal and terminal compacting to be fixed on coil rack is set to be controlled according to the order of sequence and comprised that the hump lead ring framework enters position by an online flow process automatic control equipment whole process, pushing terminal enters position and the whole operations of compacting fixed terminal on coil rack and completes on ad hoc each function cylinder and the collaborative procedure of carrying out of corresponding fixture on each step, not only compressed station, operative employee and occupied ground have been reduced, and guaranteed the reliability of assembling effect and product quality, operative employee's labor service intensity and stress have been reduced, but also greatly improved operating efficiency, reduced production cost, for meeting the guarantee that provides the foundation of the large-scale market demand of high efficiency motor, thereby there is very strong practicality and significant economy.
The accompanying drawing explanation
Fig. 1 is the motor coil modular construction schematic diagram relevant to the embodiment of the present invention;
Fig. 2 is the end face structure schematic diagram of the motor coil assembly relevant to the embodiment of the present invention;
Fig. 3 is the assembly technology schematic flow sheet of the embodiment of the present invention;
Fig. 4 is the outfit of equipment structural representation of the embodiment of the present invention;
Fig. 5 is the side-looking structural representation of embodiment of the present invention coil skeleton delivery device;
Fig. 6 is the plan structure schematic diagram of embodiment of the present invention coil skeleton delivery device;
Fig. 7 is that embodiment of the present invention coil skeleton pushes into a mechanism structure schematic diagram;
Fig. 8 is that embodiment of the present invention coil skeleton pushes into mechanism's plan structure schematic diagram;
Fig. 9 is terminal guiding in the embodiment of the present invention, pushes into an apparatus structure schematic diagram;
Figure 10 is that in the embodiment of the present invention, terminal is assigned the system in combination structural representation;
Figure 11 is that in the embodiment of the present invention, terminal is assigned the Component composition working state schematic representation;
Figure 12 is compacting action actuating mechanism structural representation in the embodiment of the present invention.
In figure:
1. skeleton 2. skeleton end face 3. installing hole 4. terminal 5. working plates
6. controlling organization 6-1. control button 6-2. electromagnetically operated valve 6-3.PLC Programmable Logic Controller
7. action actuating mechanism 7-1. coil rack pusher 7-11. sending coil skeleton cylinder
7-12. coil rack guide rail 7-13. coil rack pedestal for placed 7-14. clamp for coil framework
7-2. coil rack stopping means 7-21. terminal enters a hole 7-22. terminal guide fixture
7-23. guide clamp cylinder 7-3. terminal guiding device 7-31. left and right vibrating disc
7-32. left and right terminal guide rail 7-4. terminal pushes into a device 7-41. support
7-42. the sub-pushing block 7-44. of the sub-cylinder 7-43. of sending end sending end terminal guide hole
7-45. terminal guiding fixture 7-5. terminal is assigned device 7-51. mounting bracket
7-52. insertion terminal cylinder 7-53. insertion terminal blade 7-6. terminal compacting fixture
7-61. the sub-cylinder 7-63. guiding of cylinder fixed support 7-62. pressure side fixture
7-64. the sub-blade of pressure side.
Embodiment
Below in conjunction with accompanying drawing and exemplary embodiments, the invention will be further described.
In Fig. 1, Fig. 2, the motor coil assembly relevant to the embodiment of the present invention mainly comprise by enamelled wire and be wound on the coil rack that forms on skeleton (being called for short " skeleton ") 1, and fixed installation is arranged in the installing hole 3 of skeleton end face 2, be convenient to two binding posts (abbreviation terminal) 4 that lead-out wire two ends and working power both positive and negative polarity with coil are electrically connected respectively.
In Fig. 3, the technique that binding post is set on the motor coil skeleton of the present invention consists predominantly of assigns binding post 4 and binding post 4 compactings is fixed in to the operation on coil rack end face 3 on coil rack 1.
In Fig. 4-Figure 12, the present invention arranges the equipment of binding post on the motor coil skeleton, mainly comprise working plate 5, be arranged on controlling organization 6 and action actuating mechanism 7 on working plate 5, it is characterized in that: described controlling organization 6 main bodys are by including control button 6-1, the flow process automatic control equipment of electromagnetically operated valve 6-2 and PLC Programmable Logic Controller 6-3 is filled the post of, described action actuating mechanism 7 includes by coil rack pusher 7-1, the coil rack that coil rack stopping means 7-2 forms pushes into a mechanism, by terminal guiding device 7-3, terminal pushes into a device 7-4 and terminal assigns the terminal of device 7-5 formation to assign system and terminal compacting fixture 7-6, wherein: described coil rack pusher 7-1 level is close to and is mounted on workbench base plate 5, include sending coil skeleton cylinder 7-11, coil rack guide rail 7-12, coil rack pedestal for placed 7-13 and clamp for coil framework 7-14, described coil rack stopping means 7-2 includes and is provided with terminal and enters the terminal guide fixture 7-22 of a hole 7-21 and be fixedly installed on the guide clamp cylinder 7-23 on working plate 5, described terminal guiding device 7-3 is by being fixedly installed on working plate 5, can forming for the left and right vibrating disc 7-31 that places described terminal 4 and the left and right terminal guide rail 7-32 be connected with left and right vibrating disc 7-31, described terminal pushes into a device 7-4 and is supported, with described coil rack, pushed top relative into a mechanism, that level is mounted on workbench base plate 5 by support 7-41, include the sub-cylinder 7-42 of sending end, the sub-pushing block 7-43 of sending end, be provided with the terminal guiding fixture 7-45 of terminal guide hole 7-44, described terminal assigns device 7-5 at right angle setting to be arranged on workbench base plate 5, includes by mounting bracket 7-51 and vertically is fixedly installed on the insertion terminal cylinder 7-52 of working plate 5 tops and is arranged on the insertion terminal blade 7-53 on the cylinder push-rod end, described terminal compacting fixture 7-6 at right angle setting is arranged on workbench base plate 5, includes by mounting bracket 7-61 and vertically is fixedly installed on the sub-cylinder 7-62 of pressure side of working plate 5 tops, the guiding fixture 7-63 that is arranged on the cylinder push-rod periphery and the sub-blade 7-64 of the pressure side on the cylinder push-rod end,
During work, the spacing insertion terminal presumptive area that is arranged on of described coil rack stopping means 7-2, the spacing compacting action executing service area that is arranged on of described terminal compacting fixture 7-6, described coil rack pedestal for placed 7-13 is movably arranged on coil rack guide rail 7-12, can move forward and backward, described coil rack 1 is placed on coil rack pedestal for placed 7-13, and spacing by clamp for coil framework 7-14 clamping, after starting play button 6-1, the flow process automatic control equipment is started working, sending coil skeleton cylinder 7-11) below of terminal guide fixture 7-21 will be pushed into before coil rack 1, terminal enters installing hole 3 on a hole 7-21 and the coil rack 1 rear guide clamp cylinder 7-22 that aligns and starts work, terminal guide fixture 7-21 presses down, by coil rack 1 reliably pressure holding be limited on coil rack pedestal for placed 7-13, wait for that terminal 4 enters position, meanwhile, described left and right vibrating disc 7-31 brings into operation, send respectively a terminal upper to left and right terminal guide rail 7-32, and guiding enter in the terminal guide hole 7-44 of described terminal guiding fixture 7-45 with described terminal guide fixture 7-22 on terminal enter on a position that hole 7-21 aligns, afterwards, terminal assigns device 7-5 to start working, and insertion terminal cylinder 7-52 pushing insertion terminal blade 7-53, order about terminal 4 and enter in installing hole 3 after described terminal enters a hole 7-21, then coil rack pusher 7-1 returns to compacting action actuating mechanism 7-6 service area, the sub-cylinder 7-62 of pressure side starts working, in the coordination of guiding fixture 7-63 and the sub-blade 7-64 of pressure side, with the suitable stamping press by the joystick adjusting, the terminal punching press is fixed on coil rack 1.
Claims (2)
1. the technique that binding post is set on the motor coil skeleton, consist predominantly of and assign terminal and terminal compacting is fixed in to the operation on coil rack on coil rack, it is characterized in that: be provided with one and there is whole process and control according to the order of sequence and comprise that the hump lead ring framework enters position, the propelling movement terminal is entered the orbit, the guiding terminal enters fixture, insertion terminal enters the online flow process automatic control equipment of position and the whole operation functions of compacting fixed terminal on coil rack, and enter position for the hump lead ring framework, the propelling movement terminal is entered the orbit, the guiding terminal enters fixture, insertion terminal enters position and each step operation on coil rack of compacting fixed terminal is equipped with respectively the function cylinder, and the quick fixture of carrying out corresponding operation function of controlled collaborative cylinder, make coil rack reliably spacing, pushed away, enter fast position, tiny terminal is waited for according to the order of sequence on guide rail, guiding pushes, assign in the installing hole on the coil rack end face, and be pressed and be fixed on skeleton, all operations were of realizing arranging binding post on the motor coil skeleton concentrates on by an online flow process automatic control equipment to be controlled, on one procedure of whole-process automatic operation according to the order of sequence, complete fast.
2. the equipment that binding post is set on the motor coil skeleton, assign binding post (4) and binding post (4) compacting is fixed in to the operation on coil rack end face (3) on coil rack (1) for being used for, mainly comprise working plate (5), be arranged on controlling organization (6) and action actuating mechanism (7) on working plate (5), it is characterized in that: described controlling organization (6) main body is by including control button (6-1), the flow process automatic control equipment of electromagnetically operated valve (6-2) and PLC Programmable Logic Controller (6-3) is filled the post of, described action actuating mechanism (7) includes by coil rack pusher (7-1), the coil rack that coil rack stopping means (7-2) forms pushes into a mechanism, by terminal guiding device (7-3), terminal pushes into a device (7-4) and terminal assigns the terminal of device (7-5) formation to assign system and terminal compacting fixture (7-6), wherein:
Described coil rack pusher (7-1) level is close to that to be mounted on workbench base plate (5) upper, includes sending coil skeleton cylinder (7-11), coil rack guide rail (7-12), coil rack pedestal for placed (7-13) and clamp for coil framework (7-14);
Described coil rack stopping means (7-2) includes and is provided with terminal and enters the terminal guide fixture (7-22) in a hole (7-21) and be fixedly installed on the guide clamp cylinder (7-23) on working plate (5);
Described terminal guiding device (7-3) is by being fixedly installed on left and right terminal guide rail (7-32) formation that working plate (5) is upper, can supply to place the left and right vibrating disc (7-31) of described terminal (4) and be connected with left and right vibrating disc (7-31);
Described terminal pushes into a device (7-4) and is supported, with described coil rack, pushed top relative into a mechanism, that level is mounted on workbench base plate (5) by support (7-41), include the sub-cylinder of sending end (7-42), the sub-pushing block of sending end (7-43), be provided with the terminal guiding fixture (7-45) of terminal guide hole (7-44);
It is upper that described terminal assigns device (7-5) at right angle setting to be arranged on workbench base plate (5), includes by mounting bracket (7-51) and vertically be fixedly installed on the insertion terminal cylinder (7-52) of working plate (5) top and be arranged on the insertion terminal blade (7-53) on the cylinder push-rod end;
It is upper that described terminal compacting fixture (7-6) at right angle setting is arranged on workbench base plate (5), includes the sub-cylinder of pressure side (7-62), the guiding fixture (7-63) that is arranged on the cylinder push-rod periphery and the sub-blade of pressure side (7-64) on the cylinder push-rod end that vertically are fixedly installed on working plate (5) top by mounting bracket (7-61);
During work, the spacing insertion terminal presumptive area that is arranged on of described coil rack stopping means (7-2), the spacing compacting action executing service area that is arranged on of described terminal compacting fixture (7-6), described coil rack pedestal for placed (7-13) is movably arranged on coil rack guide rail (7-12), can move forward and backward, described coil rack (1) is placed on coil rack pedestal for placed (7-13), and clamp spacing by clamp for coil framework (7-14), after starting play button (6-1), the flow process automatic control equipment is started working, sending coil skeleton cylinder (7-11) is by the front below that is pushed into terminal guide fixture (7-21) of coil rack (1), terminal enters installing hole (3) on a hole (7-21) and coil rack (1) the rear guide clamp cylinder (7-22) that aligns and starts work, terminal guide fixture (7-21) presses down, by coil rack (1) reliably pressure holding be limited on coil rack pedestal for placed (7-13), wait for that terminal enters position, meanwhile, described left and right vibrating disc (7-31) brings into operation, send respectively a terminal upper to left and right terminal guide rail (7-32), and guiding enter in the terminal guide hole (7-44) of described terminal guiding fixture (7-45) with described terminal guide fixture (7-22) on terminal enter on the position that a hole (7-21) aligns, afterwards, terminal assigns device (7-5) to start working, and insertion terminal cylinder (7-52) pushing insertion terminal blade (7-53), order about terminal (4) and enter in installing hole (3) after described terminal enters a hole (7-21), then coil rack pusher (7-1) returns to compacting action actuating mechanism (7-6) service area, the sub-cylinder of pressure side (7-62) is started working, in the coordination of guiding fixture (7-63) and the sub-blade of pressure side (7-64), with the suitable stamping press by the joystick adjusting, the terminal punching press is fixed on coil rack (1).
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CN201310408051.3A CN103475167B (en) | 2013-09-10 | 2013-09-10 | A kind of Processes and apparatus that binding post is set in motor coil framework |
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CN201310408051.3A CN103475167B (en) | 2013-09-10 | 2013-09-10 | A kind of Processes and apparatus that binding post is set in motor coil framework |
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CN103475167B CN103475167B (en) | 2015-08-05 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105945546A (en) * | 2016-04-28 | 2016-09-21 | 浙江厚达智能科技股份有限公司 | Transfer charging bucket of motor stator terminal insertion machine |
CN108857398A (en) * | 2018-08-13 | 2018-11-23 | 芜湖乐佳电器有限公司 | A kind of electromagnetic valve component assembly equipment |
CN108942144A (en) * | 2018-08-13 | 2018-12-07 | 芜湖乐佳电器有限公司 | A kind of electromagnetic valve component assembly method |
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JPS63273305A (en) * | 1987-05-01 | 1988-11-10 | Fuji Elelctrochem Co Ltd | Method for attaching terminal pin of coil bobbin |
US7080450B2 (en) * | 2003-03-14 | 2006-07-25 | Tyco Electronics Corporation | Apparatus for terminating wire assemblies |
CN202258778U (en) * | 2011-08-11 | 2012-05-30 | 杭州湘君电子有限公司 | Automatic plug-in machine for coil framework copper terminal |
CN202633029U (en) * | 2012-06-27 | 2012-12-26 | 阿米斯科自动化元件(深圳)有限公司 | Automatic terminal plugging device of coil framework |
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2013
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS63273305A (en) * | 1987-05-01 | 1988-11-10 | Fuji Elelctrochem Co Ltd | Method for attaching terminal pin of coil bobbin |
US7080450B2 (en) * | 2003-03-14 | 2006-07-25 | Tyco Electronics Corporation | Apparatus for terminating wire assemblies |
CN202258778U (en) * | 2011-08-11 | 2012-05-30 | 杭州湘君电子有限公司 | Automatic plug-in machine for coil framework copper terminal |
CN202633029U (en) * | 2012-06-27 | 2012-12-26 | 阿米斯科自动化元件(深圳)有限公司 | Automatic terminal plugging device of coil framework |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105945546A (en) * | 2016-04-28 | 2016-09-21 | 浙江厚达智能科技股份有限公司 | Transfer charging bucket of motor stator terminal insertion machine |
CN105945546B (en) * | 2016-04-28 | 2017-12-26 | 浙江厚达智能科技股份有限公司 | The transfer charging basket of motor stator terminal insertion machine |
CN108857398A (en) * | 2018-08-13 | 2018-11-23 | 芜湖乐佳电器有限公司 | A kind of electromagnetic valve component assembly equipment |
CN108942144A (en) * | 2018-08-13 | 2018-12-07 | 芜湖乐佳电器有限公司 | A kind of electromagnetic valve component assembly method |
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