CN203623089U - Bonding equipment for long stator punching sheet and mesh sheet - Google Patents
Bonding equipment for long stator punching sheet and mesh sheet Download PDFInfo
- Publication number
- CN203623089U CN203623089U CN201320812720.9U CN201320812720U CN203623089U CN 203623089 U CN203623089 U CN 203623089U CN 201320812720 U CN201320812720 U CN 201320812720U CN 203623089 U CN203623089 U CN 203623089U
- Authority
- CN
- China
- Prior art keywords
- stator punching
- long stator
- frame
- stamping device
- framework
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004080 punching Methods 0.000 title claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract 3
- 239000004744 fabric Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 239000011152 fibreglass Substances 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Abstract
The utility model discloses bonding equipment for a long stator punching sheet and a mesh sheet. The bonding equipment comprises a rack, an upper template, a locating template, a heating plate, a pressing cylinder and an electric cabinet, wherein a frame is arranged at the lower part of the rack; a work surface is arranged at the middle and front part of the top surface of the frame; a pair of lead rails, a bonding station and a reclaiming station are longitudinally arranged on the work surface; the upper template is arranged above the bonding station of the work surface through a support frame; a mold cavity matched with the long stator punching sheet in shape is arranged on the locating template, and is fixed on two pairs of movable wheels capable of sliding along the lead rails; the heating plate is arranged at the inner bottom of the mold cavity of the locating template; the pressing cylinder is arranged inside the frame of the rack and the top end face of a piston corresponds to the upper template; the electric cabinet is arranged inside the frame of the rack, and arranged at one side of the pressing cylinder. The bonding process can be simplified by the bonding equipment disclosed by the utility mode, the cost is reduced, and the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of heating that can control temperature, pressure, time, pressurization special equipment, is specifically related to the stamping device of a kind of long stator punching and mesh flake.
Background technology
Long stator punching (silicon steel sheet) becomes after an iron core by laminating, layer of glass grid cloth must bond in the both ends of the surface of iron core, make iron core in the time using epoxy encapsulation, fiberglass gridding cloth plays the effect that iron core and epoxy resin separate, and the iron core life-span is reached more than 80 years.The existing bonding process with bonding coat punching and epoxy resin fiberglass grid cloth, is manually on the faying face of punching and grid cloth, to be coated with epoxy resin mostly, then delivers to and on press, pressurizes and send baking oven to and heat, and there is no special stamping device.The deficiency of this technique maximum is exactly that production efficiency is too low, and bonding cost is high, is only applicable to single-piece, small lot batch manufacture.
Summary of the invention
The purpose of this utility model is in order to overcome the deficiencies in the prior art, and the stamping device of a kind of long stator punching and mesh flake is provided, and it can be simplified bonding process, reduces costs and enhance productivity.
A kind of technical scheme that realizes above-mentioned purpose is: described stamping device comprises a frame, a cope match-plate pattern, a locating template, a heating plate, a compression cylinder and an electric cabinet, wherein, the bottom of described frame is a framework, the end face middle front part of framework is working face, is longitudinally provided with pair of guide rails and is provided with a bonding station and a feeding station on this working face; Described cope match-plate pattern is located at the top of the bonding station of described working face by a bracing frame; Described locating template is provided with the die cavity with the form fit of described long stator punching, and it is fixed on two pairs of movable pulleys that can slide along described guide rail, and described movable pulley makes locating template exchange activity between the bonding station of described working face and feeding station; Described heating plate is located at the inner bottom part of the die cavity of described locating template; Described compression cylinder is located at the framework inside of described frame and the top end face of its piston is corresponding with described cope match-plate pattern; Described electric cabinet is located at the framework inside of described frame and is positioned at a side of described compression cylinder, and the panel of this electric cabinet is positioned at a side of described framework.
Above-mentioned long stator punching and the stamping device of mesh flake, wherein, it is inverted L shaped that support frame as described above is, and its lower surface is connected with the end face rear portion of described framework.
Above-mentioned long stator punching and the stamping device of mesh flake, wherein, described stamping device also comprises that one is located at the adjustment plate between cope match-plate pattern and bracing frame.
Above-mentioned long stator punching and the stamping device of mesh flake, wherein, the panel of described electric cabinet is provided with power switch, jettron, maintenance pressure time by-pass cock, temperature regulation switch.
Above-mentioned long stator punching and the stamping device of mesh flake, wherein, be laid with some heating tubes, so that heating plate is heated evenly on described heating plate.
Above-mentioned long stator punching and the stamping device of mesh flake, wherein, described movable pulley is provided with rolling bearing.
The stamping device of long stator punching of the present utility model and mesh flake compared with prior art has following advantage:
1) high efficiency, by arranging, can reach automatic control and warning to temperature, pressure and time, bi-material need only be put into the die cavity of locating template when bonding, has save the processes such as coating adhesive, pressurization and carrying, has greatly improved efficiency.
2) low cost, adopts this equipment, makes bonding process rely on the softening of bi-material self tack coat, reaches bond effect, has saved binding agent, and meanwhile, due to the raising of efficiency, the energy, labor cost also greatly reduce.
3) be applicable to produce in enormous quantities, equipment is per hour can 40 punchings of binding material.
4) bonding is reliable, owing to using special locating template, is all better than manual adhesive at the aspect such as flatness, adhesion strength of bonding.
Accompanying drawing explanation
Fig. 1 is the front view of the stamping device of long stator punching of the present utility model and mesh flake;
Fig. 2 is the side view of the stamping device of long stator punching of the present utility model and mesh flake.
The specific embodiment
In order to understand the technical solution of the utility model better, below by embodiment particularly and be described in detail by reference to the accompanying drawings:
Refer to Fig. 1 and Fig. 2, the stamping device of long stator punching of the present utility model and mesh flake, comprises a frame 1, an adjustment plate 2, cope match-plate pattern 3, a locating template 4, a heating plate 5, a compression cylinder 6 and an electric cabinet 7, wherein:
Cope match-plate pattern 3 is fixed on the upper surface of bracing frame 12 and is positioned at the top of the bonding station 111 of working face 11;
Locating template 4 is provided with the die cavity with the form fit of long stator punching, its effect is mainly the relative position of controlling between bonded long stator punching and fiberglass gridding cloth, it is fixed on two pairs of movable pulleys 8 that can slide along guide rail 113, and this movable pulley 8 can make locating template 4 movable between the bonding station 111 of working face 11 and feeding station 112; The exchange operation of locating template 4 between bonding station 111 and feeding station 112 relies on the movement of movable pulley 8 to realize; On movable pulley 8, be also provided with rolling bearing, can make movable pulley 8 when mobile, reduce friction;
It is corresponding with cope match-plate pattern 3 that compression cylinder 6 is located at the inside of framework 10 and the top end face of its piston 60 of frame 1; Compression cylinder 6 is bonded together long stator punching and fiberglass gridding cloth under heating pressurized state;
The stamping device of long stator punching of the present utility model and mesh flake in use, first power-on switch, by temperature regulation switch, heating tube is heated to the technological requirement temperature of setting, and whether be in the temperature range of technological requirement by the surface temperature of temperature measurer measurement and positioning template 4, open again source of the gas, by keeping pressure time by-pass cock will be set as the process stipulation time dwell time.After determining that temperature reaches the scope of technological requirement, locating template 4, heating plate 5 are moved to feeding station 112 by movable pulley 8, first mesh flake is placed in to the die cavity inwall of locating template 4, again long stator punching is placed on mesh flake, locating template 4, heating plate 5 are moved to bonding station 111 by movable pulley 8.Then open jettron, make the piston 60 of compression cylinder 6 increase, until heating plate 5, locating template 4 are risen to cope match-plate pattern 3 and close up and keep pressure, reach after setting-up time, buzzer warning, close jettron the piston 60 of compression cylinder 6 is declined, thereby heating plate 5, locating template 4 are separated with cope match-plate pattern 3.Locating template 4, heating plate 5 are moved to feeding station 112 by movable pulley 8 and take out workpiece.
Those of ordinary skill in the art will be appreciated that, above embodiment is only for the utility model is described, and be not used as restriction of the present utility model, as long as within the scope of connotation of the present utility model, variation, modification to the above embodiment all will drop within the scope of claims of the present utility model.
Claims (6)
1. a stamping device for long stator punching and mesh flake, is characterized in that, described stamping device comprises a frame, a cope match-plate pattern, a locating template, a heating plate, a compression cylinder and an electric cabinet, wherein,
The bottom of described frame is a framework, and the end face middle front part of framework is working face, is longitudinally provided with pair of guide rails and is provided with a bonding station and a feeding station on this working face;
Described cope match-plate pattern is located at the top of the bonding station of described working face by a bracing frame;
Described locating template is provided with the die cavity with the form fit of described long stator punching, and it is fixed on two pairs of movable pulleys that can slide along described guide rail, and described movable pulley makes locating template exchange activity between the bonding station of described working face and feeding station;
Described heating plate is located at the inner bottom part of the die cavity of described locating template;
Described compression cylinder is located at the framework inside of described frame and the top end face of its piston is corresponding with described cope match-plate pattern;
Described electric cabinet is located at the framework inside of described frame and is positioned at a side of described compression cylinder, and the panel of this electric cabinet is positioned at a side of described framework.
2. the stamping device of long stator punching according to claim 1 and mesh flake, is characterized in that, it is inverted L shaped that support frame as described above is, and its lower surface is connected with the end face rear portion of described framework.
3. the stamping device of long stator punching according to claim 1 and mesh flake, is characterized in that, described stamping device also comprises that one is located at the adjustment plate between described cope match-plate pattern and support frame as described above.
4. the stamping device of long stator punching according to claim 1 and mesh flake, is characterized in that, the panel of described electric cabinet is provided with power switch, jettron, maintenance pressure time by-pass cock, temperature regulation switch.
5. the stamping device of long stator punching according to claim 1 and mesh flake, is characterized in that, is laid with some heating tubes, so that heating plate is heated evenly on described heating plate.
6. the stamping device of long stator punching according to claim 1 and mesh flake, is characterized in that, described movable pulley is provided with rolling bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320812720.9U CN203623089U (en) | 2013-12-10 | 2013-12-10 | Bonding equipment for long stator punching sheet and mesh sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320812720.9U CN203623089U (en) | 2013-12-10 | 2013-12-10 | Bonding equipment for long stator punching sheet and mesh sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203623089U true CN203623089U (en) | 2014-06-04 |
Family
ID=50809603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320812720.9U Expired - Lifetime CN203623089U (en) | 2013-12-10 | 2013-12-10 | Bonding equipment for long stator punching sheet and mesh sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203623089U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612462A (en) * | 2013-12-10 | 2014-03-05 | 国网上海市电力公司 | Equipment for bonding long stator punching plate and gridding sheet |
-
2013
- 2013-12-10 CN CN201320812720.9U patent/CN203623089U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612462A (en) * | 2013-12-10 | 2014-03-05 | 国网上海市电力公司 | Equipment for bonding long stator punching plate and gridding sheet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140604 |
|
| CX01 | Expiry of patent term |