CN103473653A - Method for producing triangular belts in computer informatization mode - Google Patents
Method for producing triangular belts in computer informatization mode Download PDFInfo
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- CN103473653A CN103473653A CN2013104319740A CN201310431974A CN103473653A CN 103473653 A CN103473653 A CN 103473653A CN 2013104319740 A CN2013104319740 A CN 2013104319740A CN 201310431974 A CN201310431974 A CN 201310431974A CN 103473653 A CN103473653 A CN 103473653A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a method for producing triangular belts in a computer informatization mode, and belongs to the field of triangular belt production. The storage, carrying and lean manufacturing control and management method of make-to-order planned production, scientific marking and orderly management is achieved through a triangular belt computer information management system, the lean management of production plans and the manufacturing process are achieved through a computer informatization system plan management module, a production management module, a handheld data collector management module and an equipment information management module, the management of on-site material products is achieved through bar code track management, the operation of the dispatching, the completion, the storage and the transport of products is achieved by scanning bar codes through a handheld data collector, and the aim of batch production and batch management according to clients and orders when the products are produced is achieved. The problems of the control of production plans, material wasting, production disjuction and confusion, inventory management space, the batch production and getting-in and getting-out of product order batch production and the like in the existing production process are solved.
Description
Technical field
The present invention relates to the V-belt production technical field, specifically by V-belt online information production management technology, realize the control method that planned production and science storage, sign, carrying, first in first out, lean are manufactured.
Background technology
As everyone knows, assigning and carry out generally of traditional V-belt production schedule decomposes to each workshop by the scheduler, decompose to each operation production line by workshop plan person in conjunction with the production actual conditions, operating personnel organize production according to plan, the product of producing is stored the general method of fixation location that relies on and is realized, and realizes the first in first out management of on-the-spot product by sign, track, storage rack, billboard etc.The shortcoming that this production run is controlled is: while changing because of the upper and lower operation factor of production, as linked up not in time, will there will be because of the production schedule and can not adjust in time and cause product to exceed the time limit or produce disconnection, and affect the smooth enforcement of the production schedule.Along with the industrial quick follow-up in V-belt, the lean management has become the inexorable trend of V-belt industry, resist the ability in market for improving enterprise, make up process factors to the impact of the production schedule and the problems such as deficiency of product memory space, seeking a kind of new V-belt online information administrative skill, to carry out On-line Control will be very necessary.
Summary of the invention
In order to overcome the prior art deficiency, the invention provides a kind of V-belt online information production method, reduction is the poor stock's waste caused or production disconnection problem because the production schedule changes, and optimizes production run simultaneously, and accurate production data, to provide economic benefit.
For achieving the above object, the invention provides following technical scheme:
A kind of V-belt computer information production method, according to customer order, with reference to packing instructions, work out the packing plan by computer system after communicating with client, then vulcanized row's work (putting forward a few days ago) of board according to the packing plan, according to row's work result of sulfuration board, cut and row's work of band, then the result printing of row's work and job order is issued to the shop worker produced; Scan job order by the special job contract of drawing with Handheld data collector after the band workman completes, data acquisition unit can be jumped out the corresponding work information of sending automatically according to the job order bar code, and workman's cross-check information is errorless, and inputs actual complete number on data acquisition unit; After completion is confirmed, semi-manufacture are put into the semi-manufacture warehouse by corresponding rule; The statistician of curing department checks form every day, if the needed semi-manufacture raw material of the sulfuration job order on the same day is complete, the statistician prints the sulfuration job order and issues plant personnel and carry out production operation; Sulfuration person vulcanizes after operation completes, by mill count scanning job order typing completion data; And, according to completion data and packing plan, by information, joined the bag operation, really print bar code joining inclusion, the operation of being packed of friendship packing department; After packing department has packed, the statistician encloses job contract with Handheld data collector and does, and inputs actual packing data; After the circle end-of-packet, by drawing job contract that bag-packaged lodge is put into to iron pallet, and complete top tray work by the statistician with data acquisition unit; The warehouse employee directly, in infosystem, selects the top tray data to carry out in-stockroom operation; When the client need to deliver, scanned pallet with Handheld data collector and numbered the dish outbound that can put one's child in a boarding nursery, contract out if zero the bar code also scanned on lodge in storehouse and carry out outbound.
As the further scheme of the present invention: complete if the needed semi-manufacture raw material of sulfuration job order does not have, i.e. band operation completion warehouse-in on time, infosystem can not be printed the sulfuration job order.
As the present invention's scheme further: after the sulfuration job order is printed, frontly to operation, just can not revise the completion data.
As the present invention's scheme further: if after job order issues production, occur a large amount of substandard products in production run and affect that delivery quantity need to replenish, make by curing department the list that replenishes, the row's of re-starting work is sent work.
As the present invention's scheme further: if sulfuration completion data are greater than when sending the number certificate, input system, but can when arrange work next time, be revised.
As the further scheme of the present invention: when arranging work, infosystem can detect integrality and the rationality of data at every turn, if row's number amount has been greater than the packing planned quantity, row's work result can not be saved.
As the further scheme of the present invention: when the circle bag is confirmed the packing data operation, if packing data is not a client, data acquisition unit will be reported to the police, can not save data.
As the further scheme of the present invention: in the top tray operation, if deposited a plurality of clients' goods in a pallet, data acquisition unit will be reported to the police, and can not save data.
Compared with prior art, the invention has the beneficial effects as follows: the present invention solves the management and control problem of the production schedule in existing production run, the management and control problem of production run, material waste and the chaotic problem of production disconnection that reduction is shone because of the management error, optimize the stock control space in production run simultaneously, solve and produce product by batch of orders storage and turnover problem.This production method has improved the accuracy and efficiency of compiling bag greatly, has also saved the transportation cost of company simultaneously; Greatly reduce manual workload, the accuracy rate also improved after adopting software to join bag; After having adopted electronics circle bag, alleviate statistician's workload, improved accuracy rate, made the circle job contract do do not becoming the bottleneck of delivery; Can be in infosystem the open-and-shut condition of loading of knowing pallet, also can inquire Bale No. distribution situation, simultaneously also can know the distribution situation of customer order, give warehouse, the merchandiser, delivery person has alleviated very large workload and has greatly improved data accuracy simultaneously.
The accompanying drawing explanation
Fig. 1 is V-belt computer information management system overall flow figure;
Fig. 2 is curing department's administration module process flow diagram;
Fig. 3 is administration module process flow diagram between cutting car;
Fig. 4 is band workshop management module process flow diagram;
Fig. 5 is administration module process flow diagram between baling vehicle;
Fig. 6 is storehouse management module process flow diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making under the creative work prerequisite the every other embodiment obtained, belong to the scope of protection of the invention.
Refer to Fig. 1～6, in the embodiment of the present invention, a kind of V-belt computer information production method, after receiving customer order, at first be compiled the bag plan according to quantity on order (is exactly the packing situation of woven bag or carton, be exactly the several kinds of packing in a bag, how many respectively), then calculate movement plan (being exactly to need several containers or several truck) according to compiling the inclusion fruit stone, if movement plan can not rationally utilize transport power, very large waste is arranged, and the salesman need to coordinate to increase and decrease quantity with the client, finally reaches transportation more reasonable.In the time of complicate statistics, because order relates to bag, number is a lot, is all generally to take thousand as unit, is difficult to count in time and compiles bag plan and movement plan, has caused the significant wastage of trucking costs.The present invention adopts computer information system, after the quantity of input order, automatically completes the bag plan of compiling, and statistical dependence information, the merchandiser can coordinate with Communication with Customer in time, and the accuracy and efficiency of compiling bag is provided greatly, has also saved the transportation cost of company simultaneously.
Vulcanization process row work send work: carry out and compile after bag plan audit confirm in sales department, this volumes bag plan just is issued between Rinorea bengalensis between production division and baling vehicle as the production foundation, and curing department carries out the production scheduling of vulcanization process by the packing plan.
According to row's work result of vulcanization process, cutting action is produced row's work, and row's work result is printed to job order, issues the cutting work and is produced.
After cutting action row work, the band operation is carried out band row work according to row's work result of cutting action, and row's work result is printed to job order, issues the band work and carries out production operation.
After the completion of band operation work, draw the bar code of job contract with hand-held machine-readable job order, and the actual completion of input data, system completes the complete work order of band operation automatically.
Vulcanization process row work is after two days, row's unijunction fruit=job order (bar code is arranged on job order, and material, send the number amount) is printed and is issued in the shop floor worker hand, after the workman produces completion, a completion quantity is hand-written to job order, and the quality testing department check is later hand-written to job order passing number.
After quality inspection, a job order is submitted the statistician, and statistician's data entry systems such as quantity, certified products quantity, substandard products quantity, date of manufacture, order of classes or grades at school, machine number, sulfuration work job number that will complete generate the completion data.Whether the statistician will conscientiously check the job order of collecting consistent with former forms data, if occur inconsistently, modify by the information of papery job order record.After system is received the completion data, automatically according to the packing plan, generate the packing job order, bar code is single, issues between baling vehicle as packing task foundation.Curing department every day is 200,000 output of following approximately, about 2000 bags, and hand computation packing task, heavy and easily make mistake, greatly reduce manual workload, the accuracy rate also improved after adopting software to join bag.
Join the inclusion fruit according to sulfuration, between baling vehicle, the statistician is printed packing bar code (packing plan), be handed down to the baler, the baler is according to the packing bar code be dealt in hand, carry out packing work, and bar code is attached on parcel post, if there is any discrepancy for the actual packing quantity that requirement is packed with bar code, indicate plus-minus quantity with black pen on bar code, enclosing job contract by statistician's unification between baling vehicle after the packing completion does, the statistician uses the Handheld bar code data acquisition unit to be scanned the bar code of each Bale No., after scanning, collector interface can demonstrate plan packing quantity, the quantity of reducing the price that the statistician writes on bar code according to the baler is adjusted on collector, collector can directly feed back to the data after adjusting in database by WLAN (wireless local area network).After having adopted electronics circle bag, alleviate statistician's workload, improved accuracy rate, made the circle job contract do do not becoming the bottleneck of delivery.
The Bale No. top tray, former Bale No. top tray does not have statistic record, does not just know which pallet Bale No. is put on earth yet, when making an inventory like this and delivering, look for some Bale No. just very difficult, with relatively disperseing because of the finished room place, this has more increased difficulty to delivery.Adopt now information-based, after circle bag between baling vehicle is complete, draw job contract (Bale No. is moved to pallet between baling vehicle) all to be furnished with the Handheld bar code collector, (each pallet has numbering first to read bar code on pallet before loading, post the pallet bar code in the pallet surrounding), then read the loading of bar code on Bale No., collector directly writes pallet to bar code information by wireless network and gets on like this.When deliver in warehouse, if put one's child in a boarding nursery the dish loading, can directly scan the outbound of holder bar code, also can scan the bar code outbound on parcel post simultaneously.So just can be in infosystem the open-and-shut condition of loading of knowing pallet, also can inquire Bale No. distribution situation, simultaneously also can know the distribution situation of customer order, give warehouse, the merchandiser, delivery person has alleviated very large workload and has greatly improved data accuracy simultaneously.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned example embodiment, and in the situation that do not deviate from spirit of the present invention or essential characteristic, can realize the present invention with other concrete form.Therefore, no matter from which point, all should regard embodiment as exemplary, and be nonrestrictive, scope of the present invention is limited by claims rather than above-mentioned explanation, therefore is intended to include in the present invention dropping on the implication that is equal to important document of claim and all changes in scope.Any Reference numeral in claim should be considered as limit related claim.
In addition, be to be understood that, although this instructions is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of instructions is only for clarity sake, those skilled in the art should make instructions as a whole, and the technical scheme in each embodiment also can, through appropriate combination, form other embodiments that it will be appreciated by those skilled in the art that.
Claims (8)
1. a V-belt computer information production method, it is characterized in that, according to customer order, with reference to packing instructions, with computer system establishment packing plan, then according to the packing plan, vulcanized row's work of board, according to row's work result of sulfuration board after communicating with client, cut and row's work of band, then row's work result is printed and job order is issued to the shop worker and produced; Scan job order by the special job contract of drawing with Handheld data collector after the band workman completes, data acquisition unit can be jumped out the corresponding work information of sending automatically according to the job order bar code, and workman's cross-check information is errorless, and inputs actual complete number on data acquisition unit; After completion is confirmed, semi-manufacture are put into the semi-manufacture warehouse by corresponding rule; The statistician of curing department checks form every day, if the needed semi-manufacture raw material of the sulfuration job order on the same day is complete, the statistician prints the sulfuration job order and issues plant personnel and carry out production operation; Sulfuration person vulcanizes after operation completes, by mill count scanning job order typing completion data; And, according to completion data and packing plan, by information, joined the bag operation, really print bar code joining inclusion, the operation of being packed of friendship packing department; After packing department has packed, the statistician encloses job contract with Handheld data collector and does, and inputs actual packing data; After the circle end-of-packet, by drawing job contract that bag-packaged lodge is put into to iron pallet, and complete top tray work by the statistician with data acquisition unit; The warehouse employee directly, in infosystem, selects the top tray data to carry out in-stockroom operation; When the client need to deliver, scanned pallet with Handheld data collector and numbered the dish outbound that can put one's child in a boarding nursery, contract out if zero the bar code also scanned on lodge in storehouse and carry out outbound.
2. V-belt according to claim 1 computer information production method, is characterized in that, complete if the needed semi-manufacture raw material of sulfuration job order does not have, the band operation completes and puts in storage on time, and infosystem can not be printed the sulfuration job order.
3. V-belt according to claim 1 and 2 computer information production method, is characterized in that, after the sulfuration job order is printed, frontly to operation, just can not revise the completion data.
4. V-belt according to claim 1 and 2 computer information production method, it is characterized in that, if after job order issues production, occur a large amount of substandard products in production run and affect that delivery quantity need to replenish, make by curing department the list that replenishes, the row's of re-starting work is sent work.
5. V-belt according to claim 1 and 2 computer information production method, is characterized in that, if sulfuration completion data are greater than when sending the number certificate, input system still can be revised when arrange work next time.
6. V-belt according to claim 1 computer information production method, it is characterized in that, in the time of each row's work, infosystem can detect integrality and the rationality of data, if row's number amount has been greater than the packing planned quantity, row's work result can not be saved.
7. V-belt according to claim 1 computer information production method, is characterized in that, when the circle bag is confirmed the packing data operation, if packing data is not a client, data acquisition unit will be reported to the police, can not save data.
8. V-belt according to claim 1 computer information production method, is characterized in that, in the top tray operation, if deposited a plurality of clients' goods in a pallet, data acquisition unit will be reported to the police, and can not save data.
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| CN2013104319740A CN103473653A (en) | 2013-09-22 | 2013-09-22 | Method for producing triangular belts in computer informatization mode |
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| CN2013104319740A CN103473653A (en) | 2013-09-22 | 2013-09-22 | Method for producing triangular belts in computer informatization mode |
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| CN105868960A (en) * | 2016-03-23 | 2016-08-17 | 浪潮通用软件有限公司 | Coding algorithm based timesheet fast implementing method |
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| CN105205582A (en) * | 2014-06-30 | 2015-12-30 | 中芯国际集成电路制造(上海)有限公司 | Management method used for EDM and system thereof |
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| US10223783B2 (en) | 2017-01-12 | 2019-03-05 | International Business Machines Corporation | Dot-matrix product information encoding for food traceability |
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Application publication date: 20131225 |