CN103469755A - Vehicle-mounted full-hydraulic remote water-jetting dust remover - Google Patents
Vehicle-mounted full-hydraulic remote water-jetting dust remover Download PDFInfo
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- CN103469755A CN103469755A CN2013104084285A CN201310408428A CN103469755A CN 103469755 A CN103469755 A CN 103469755A CN 2013104084285 A CN2013104084285 A CN 2013104084285A CN 201310408428 A CN201310408428 A CN 201310408428A CN 103469755 A CN103469755 A CN 103469755A
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Abstract
The invention discloses a vehicle-mounted full-hydraulic remote water-jetting dust remover. The vehicle-mounted full-hydraulic remote water-jetting dust remover comprises an automotive chassis, a water tank, a water-jetting device, a hydraulic system and an electrical system, wherein the water-jetting device and the water tank are arranged on the automotive chassis, and the water-jetting device is composed of a centrifugal water pump, an air duct rotating mechanism, an air duct lifting mechanism and an impeller rotating mechanism. The dust remover further comprises a power takeoff device, wherein the power takeoff device is driven by an automotive engine and connected with the hydraulic system, and the hydraulic system is connected with the centrifugal water pump, the air duct rotating mechanism, the air duct lifting mechanism and the impeller rotating mechanism respectively. The vehicle-mounted full-hydraulic remote water-jetting dust remover is suitable for dust control in factories, mines, construction sites, docks, open material plants and other application occasions.
Description
Technical field
The present invention relates to the water mist dust fall equipment technical field, the all-hydraulic long-range mist deduster of penetrating of especially a kind of vehicular.
Background technology
In some open work places, for example coal, Ore stockpile, material very easily produces dust in the process of handling, transportation, and dust flies away everywhere, contaminated environment.Although existing vehicular water smoke dust falling device is simple because configuring, flexible and convenient to use, and be widely used in the treating flour dust in operation place under open-air atmosphere, each mechanism of existing vehicular water smoke dust falling device drives by motor, and following some shortcomings are arranged:
1, need to be equipped with the generating set of corresponding power, therefore arrange water pot, penetrate the mist device except need on chassis, also need to be arranged in juxtaposition generating set, the area of water tank only can account for 1/3 of railway carriage bottom area, limited the capacity of water tank, cause the water tank volume of existing vehicular water smoke dust falling device little, the atomized water spray time is short, and the displacement of vehicle is restricted;
2, due to equipment, the layout in railway carriage is unreasonable, also can cause the discontinuity equalization of chassis, and the center of gravity of vehicle is relatively high, affects stationary performance and the security performance of Vehicle Driving Cycle.
3, Far Range, powerful car mounted water spray device be because the blower fan power demand is larger, can't be on sprayer reasonable Arrangement, and hydraulic system has advantages of that power to volume ratio is large, under equal-wattage, the hydraulic transmission volume is little, lightweight, compact conformation.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, propose the all-hydraulic long-range mist deduster of penetrating of a kind of vehicular, can effectively increase water tank volume, improve operating efficiency, and be convenient to the reasonable Arrangement on chassis, guarantee stationary performance and the security performance of Vehicle Driving Cycle.
In order to realize the foregoing invention purpose, the invention provides following technical scheme: the all-hydraulic long-range mist deduster of penetrating of a kind of vehicular, comprise automobile chassis, water pot, penetrate the mist device, hydraulic system and electrical system, describedly penetrate the mist device and described water pot is located on described automobile chassis, the described mist device of penetrating is by centrifugal water pump, the air duct slew gear, air duct lifting mechanism and vane rotary mechanism form, this deduster also includes power takeoff, described power takeoff drives through automobile engine, with described hydraulic system, be connected, described hydraulic system respectively with described centrifugal water pump, described air duct slew gear, described air duct lifting mechanism is connected with described vane rotary mechanism.
Further, described hydraulic system is hydraulic motor.
Further, described hydraulic motor is provided with a plurality of, all with described power takeoff, is connected.
Further, described centrifugal water pump is provided with fore bearing with the described hydraulic motor axle that described vane rotary mechanism is connected; The described hydraulic motor that described air duct slew gear connects is low-speed big torque motor.
Compared with prior art, the present invention has the following advantages: power source is used as penetrating the power source of mist device work by install power takeoff drive hydraulic pump additional on the gearbox of special-purpose automobile chassis, without generating set additionally is provided, hydraulic pump drives hydraulic motor and the oil cylinder work of penetrating on the mist device by hydraulic hose, to penetrate the operating attitude of mist device by slew gear and lifting mechanism and adjust to the best, and then by the high-pressure blast produced, water smoke will be mapped to the position needed at a distance and carry out the dedusting dust suppression.
The all-hydraulic long-range mist deduster of penetrating of vehicular produces high-pressure blast with the rotation of fluid motor-driven draught fan impeller, with the fluid motor-driven water pump, the water in water pot is delivered to and penetrated the fog spray head place and make mist, penetrating mist device revolution and hydraulic jack driving by fluid motor-driven penetrates the pitching of mist device and comes adjustment equipment with best operating attitude, be used as penetrating the power source of mist device work by install power takeoff drive hydraulic pump additional on the gearbox of special-purpose automobile chassis, without generating set additionally is provided, hydraulic pump drives the hydraulic motor penetrated on the mist device and oil cylinder work to produce the position that high-pressure blast is mapped to water smoke (being blown into) and needs at a distance by hydraulic hose to carry out the dedusting dust suppression.Not only improve the gentle product quality of environmental protection industry (epi) Automated water, and reduced the pollution of dust to atmosphere, improved surrounding environment and field operation personnel's work situation, reduced the generation of occupational disease, created Social benefit and economic benefit widely.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is left view of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, describe the present invention, the description of this part is only exemplary and explanatory, should any restriction not arranged to protection scope of the present invention.
The all-hydraulic long-range mist deduster of penetrating of a kind of vehicular as illustrated in fig. 1 and 2, comprise automobile chassis 5, water pot 4, penetrate mist device 2, hydraulic system 3 and electrical system 1, describedly penetrate mist device 2 and described water pot 4 is located on described automobile chassis 5, the described mist device 2 of penetrating is by centrifugal water pump, the air duct slew gear, air duct lifting mechanism and vane rotary mechanism form, this deduster also includes power takeoff 6, described power takeoff 6 drives through automobile engine, with described hydraulic system 3, be connected, described hydraulic system 3 respectively with described centrifugal water pump, described air duct slew gear, described air duct lifting mechanism is connected with described vane rotary mechanism.
Automobile chassis 5 is as water pot 4 and the mobile carrying platform of penetrating mist device 2, Diesel engine on automobile chassis 5 is as the power source of whole equipment, motor is connected and is connected with drive axle by power transmission shaft with gearbox, drives the gear rotation in drive axle, realizes the walking of whole equipment.By reasonable Arrangement water pot 4, hydraulic power unit on chassis 5 and penetrate mist device 2, make security performance and the stationary performance of whole equipment in travelling higher.
Penetrate mist device 2 and comprise centrifugal water pump and water circuit system, air duct slew gear, air duct lifting mechanism and vane rotary mechanism.Produce high-pressure blast with fluid motor-driven vane rotary mechanism, with the fluid motor-driven centrifugal water pump, the water in water pot is delivered to and penetrated the fog spray head place and make mist, realize the gyration of penetrating the relative chassis special of mist device with fluid motor-driven air duct slew gear, with hydraulic jack, drive the air duct lifting mechanism to realize the lifting action of air duct.
Be used as penetrating the power source of mist device work by installing power takeoff 6 drive hydraulic pumps on the gearbox at automobile chassis 5 additional during work, hydraulic pump is delivered to the control valve group by hydraulic hose by pressure oil, the control valve group is by the difference of the signal that on electrical control cubicles or remote controller, button sends, control executing agency's work, such as the rotation of hydraulic motor or stretching of oil cylinder.
The power source of above-mentioned action is used as penetrating the power source of mist device work by install power takeoff drive hydraulic pump additional on the gearbox of special-purpose automobile chassis, without generating set additionally is provided, hydraulic pump drives hydraulic motor and the oil cylinder work of penetrating on the mist device by hydraulic hose, to penetrate the operating attitude of mist device by slew gear and lifting mechanism and adjust to the best, and then by the high-pressure blast produced, water smoke will be mapped to the position needed at a distance and carry out the dedusting dust suppression.
In order to improve service life of equipment, blower fan hydraulic motor and centrifugal water pump hydraulic motor by installing when fore bearing makes hydraulic motor can bear blower fan and centrifugal water pump work the axial and radial load produced on the axle of hydraulic motor.
In order to meet rotating applying working condition, revolution hydraulic pressure horse is selected the low-speed big gerotor motor of valve plate distribution.Its end face oil distributing has improved volumetric efficiency and application life, have the advantages that the output torque is large, the range of speeds is wide, there is good low-speed stability, can be under very low rotating speed steady operation, can meet the speed of gyration requirement of penetrating the mist device without separately joining reducer.The revolution of penetrating the mist device adopts the type of belt drive of hydraulic motor, pinion and external toothing floating bearing to realize penetrating the mist device relative to-130 °～130 ° of chassis special rotate.
Control valve group with repairing and unloading function has been installed in the hydraulic system of blower fan hydraulic motor and centrifugal water pump hydraulic motor, can have avoided that system pressure is too high causes damage to element, also can, when motor quits work, repairing have been carried out in its high-pressure side and prevented from inhaling empty.
The electrical system of car load adopts PLC to control, and the PLC output signal is controlled hydraulic valve to realize loading, off-load and the commutation of each action.The car load low voltage product all adopts the Schneider product, in order to adapt to the operating mode of high dust, guarantees its safety, reliability, and electrical equipment is installed in to have in the electric control box that degree of protection is IP55, prevents that electrical equipment from making moist, dust fall.
Hydraulic pressure is delivered to rotary motor through control valve, the rotation of drive rotary motor, simultaneously by the action of hydraulic motor and oil cylinder on slew gear and lifting mechanism, the operating attitude of penetrating the mist device is adjusted to the best, then blower motor rotarily drives the high-pressure blast that wheel rotation produces, the centrifugal water pump that pump motor drives simultaneously produces water, and water is transported to penetrates fog spray head place generation water smoke, and water smoke is mapped to by the high pressure wind position needed at a distance and carries out the dedusting dust suppression.
Hydraulic system is protected corresponding executing agency.Control valve group with repairing and unloading function has been installed in the hydraulic system of blower fan hydraulic motor and centrifugal water pump hydraulic motor, can have avoided that system pressure is too high causes damage to element, also can, when motor quits work, repairing have been carried out in its high-pressure side and prevented from inhaling empty.Before each executive component in the hydraulic system of slew gear and lifting mechanism, equalizing valve has been installed.Equalizing valve can prevent executing agency's stall operation, thereby can eliminate air pocket and the out-of-control phenomenon in executing agency.
For preventing Hydraulic System Fever, cooler is installed in loop.This cooler is by heat sink, and several parts such as the fan assembly housing of built-in direct current generator form.Its compact conformation is convenient to install; Dimensional performance is than high and cooling effectiveness is high.By the control annex of installing, can make cooler work in needs or quit work in addition.
Finally it should be noted that: the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment, the present invention is had been described in detail, for a person skilled in the art, its technical scheme that still can put down in writing aforementioned each embodiment is modified, or part technical characterictic wherein is equal to replacement.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (4)
1. the all-hydraulic long-range mist deduster of penetrating of vehicular, comprise automobile chassis, water pot, penetrate the mist device, hydraulic system and electrical system, describedly penetrate the mist device and described water pot is located on described automobile chassis, the described mist device of penetrating is by centrifugal water pump, the air duct slew gear, air duct lifting mechanism and vane rotary mechanism form, it is characterized in that: this deduster also includes power takeoff, described power takeoff drives through automobile engine, with described hydraulic system, be connected, described hydraulic system respectively with described centrifugal water pump, described air duct slew gear, described air duct lifting mechanism is connected with described vane rotary mechanism.
2. the all-hydraulic long-range mist deduster of penetrating of vehicular as claimed in claim 1, it is characterized in that: described hydraulic system is hydraulic motor.
3. the all-hydraulic long-range mist deduster of penetrating of vehicular as claimed in claim 2, it is characterized in that: described hydraulic motor is provided with a plurality of, all with described power takeoff, is connected.
4. the all-hydraulic long-range mist deduster of penetrating of vehicular as claimed in claim 2 is characterized in that: described centrifugal water pump is provided with fore bearing with the described hydraulic motor axle that described vane rotary mechanism is connected; The described hydraulic motor that described air duct slew gear connects is low-speed big torque motor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310408428.5A CN103469755B (en) | 2013-09-10 | 2013-09-10 | Vehicular is all-hydraulic long-rangely penetrates mist deduster |
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| CN201310408428.5A CN103469755B (en) | 2013-09-10 | 2013-09-10 | Vehicular is all-hydraulic long-rangely penetrates mist deduster |
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| CN103469755A true CN103469755A (en) | 2013-12-25 |
| CN103469755B CN103469755B (en) | 2015-08-05 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104088243A (en) * | 2014-06-19 | 2014-10-08 | 武汉市汉福专用车有限公司 | Spraying dust settling truck |
| CN104532778A (en) * | 2014-09-29 | 2015-04-22 | 秦皇岛思泰意达科技发展有限公司 | Car-mounted remote mist ejection dust remover |
| CN105435399A (en) * | 2015-07-21 | 2016-03-30 | 新兴重工湖北三六一一机械有限公司 | Long-distance high-power water supply and drainage vehicle used for fire fighting |
| CN105599604A (en) * | 2015-12-21 | 2016-05-25 | 中通汽车工业集团有限责任公司 | Multifunctional dust suppression vehicle subject to single shot hydraulic driving |
| CN112373377A (en) * | 2020-12-08 | 2021-02-19 | 江苏悦达专用车有限公司 | Dust suppression vehicle |
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| CN103081784A (en) * | 2011-10-30 | 2013-05-08 | 随州市力神专用汽车有限公司 | Multifunctional garden work vehicle |
| CN203487500U (en) * | 2013-09-10 | 2014-03-19 | 秦皇岛思泰意达科技发展有限公司 | Vehicular full hydraulic and long distance mist spray dust remover |
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| CN2856150Y (en) * | 2006-01-19 | 2007-01-10 | 高亚峰 | Multifunction all-sucking sweeping machine |
| KR100768343B1 (en) * | 2006-11-24 | 2007-10-17 | 주식회사 아진산업기술 | A street clean-ing system with a high pressure sprinkler |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104088243A (en) * | 2014-06-19 | 2014-10-08 | 武汉市汉福专用车有限公司 | Spraying dust settling truck |
| CN104088243B (en) * | 2014-06-19 | 2015-12-30 | 武汉市汉福专用车有限公司 | Spraying dust pressing car |
| CN104532778A (en) * | 2014-09-29 | 2015-04-22 | 秦皇岛思泰意达科技发展有限公司 | Car-mounted remote mist ejection dust remover |
| CN105435399A (en) * | 2015-07-21 | 2016-03-30 | 新兴重工湖北三六一一机械有限公司 | Long-distance high-power water supply and drainage vehicle used for fire fighting |
| CN105599604A (en) * | 2015-12-21 | 2016-05-25 | 中通汽车工业集团有限责任公司 | Multifunctional dust suppression vehicle subject to single shot hydraulic driving |
| CN105599604B (en) * | 2015-12-21 | 2017-10-27 | 中通汽车工业集团有限责任公司 | A kind of multi-functional dust suppression car of single-shot hydraulic-driven |
| CN112373377A (en) * | 2020-12-08 | 2021-02-19 | 江苏悦达专用车有限公司 | Dust suppression vehicle |
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| Publication number | Publication date |
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| CN103469755B (en) | 2015-08-05 |
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Inventor after: Yang Chao Inventor after: Zhang Lu Inventor after: Shi Hongli Inventor after: Li Yuchen Inventor after: Liang Sanhai Inventor after: Luo Shufang Inventor before: Yang Chao |
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Effective date of registration: 20151216 Address after: 066004 Qinhuangdao City, Hebei Province Economic and Technological Development Zone Qinhuangdao Heilongjiang West Road No. 31 Patentee after: QINHUANGDAO CAPITAL STARLIGHT ENVIRONMENTAL TECHNOLOGY CO., LTD. Address before: 066004 Hebei city of Qinhuangdao Province Economic and Technological Development Zone Heilongjiang West Road No. 31 Patentee before: Qinhuangdao Star Light Technology Co., Ltd. |