Summary of the invention
The present invention, mainly for the problem that the method for traditional mode of production white dyes exists that impurity (triazine) content tap density high, product is little, cold water-dispersible can be poor, dissolubility is poor, whitening effect is bad, provides the efficiently preparation method of low impurity white dyes of a kind of ultrawhite.
The present invention addresses the above problem the technical scheme of taking to be:
A kind of ultrawhite is the preparation method of low impurity white dyes efficiently, in molar ratio 1:2 get massfraction be 10~15% 4, 4 '-diaminobenzil-disulfonic acid solution and cyanuric chloride, first to the frozen water that adds 10~15 times of cyanuric chloride weight in reactor, with the salt acid for adjusting pH value, be 1~2, add cyanuric chloride making beating 1~2h again in reactor, then drip 4, 4 '-diaminobenzil-disulfonic acid solution, it is 0~5 ℃ that temperature is controlled, it is 4~6 that the sodium carbonate solution that is 10~20% with massfraction is regulated the pH value, carrying out a contracting reaction to amino value disappears, with 130~150 mesh filter screens, filtered, the material passed through from filter screen proceeds in reactor again, then add 1.95~2.1 times 4 in reactor, 4 '-aniline of diaminobenzil-disulfonic acid molar weight, it is 7~9 that the sodium hydroxide solution that is 20~30% with massfraction is regulated pH, carrying out two contracting reactions to amino value disappears, heat up 80~90 ℃, press filtration after effect 1~1.5h, the filter cake obtained adds in the autoclave of deionized water of 10~15 times of cyanuric chloride weight again, stir evenly 60~70 ℃ of rear intensifications, add 2.3~2.6 times 4, 4 '-morpholine of diaminobenzil-disulfonic acid molar weight, 2.1~2.3 times 4, 4 '-sodium hydrate solid of diaminobenzil-disulfonic acid molar weight carries out three contracting reactions, 1.5 after~2h, turned brilliant, press filtration, dry, obtain white dyes.
The present invention adopts above-mentioned preparation method, by intensification press filtration after filtration, two sheepshank bundles after a sheepshank bundle, removes by product and impurity; By heating up 60~70 ℃, add morpholine, optimize three contracting reaction conditionss, make that produced 71# white dyes has that the triazine foreign matter content is low, the tap density of product is large, the dispersing property of product in water is good, high, the whitening agent outward appearance ultrawhite of yellowing point and the characteristics such as whitening effect is good while dying cloth.
For further showing preparation method's of the present invention effect, done following simultaneous test:
Simultaneous test 1: the white dyes that traditional technology is produced:
Add water 500L in reactor, add trash ice 800Kg, with hydrochloric acid adjust pH 1~2, throw cyanuric chloride 100Kg, pull an oar 1 hour, carry out a contracting reaction under 0~5 ℃, the 98Kg4 that is 10% by massfraction, 4 '-add in same reactor in diaminobenzil-disulfonic acid solution 2.5 hours, it is 6 that the sodium carbonate solution that is simultaneously 10% with massfraction is regulated pH, reaction to terminal, again 50.5Kg aniline is also dropped in same reactor, it is 8 that the sodium hydroxide solution that is simultaneously 20% with massfraction is regulated pH, after carrying out two contracting reactions to terminal, reaction mass is gone in three contracting reactors, add the 56.69Kg morpholine, the 23Kg sodium hydrate solid, turn brilliant under 135 ℃, turn brilliant rear press filtration, carry out spraying drying after the filter cake making beating, after aftertreatment is synthetic, obtain white dyes.
Simultaneous test 2: adopt after a sheepshank bundle and filter the white dyes of producing:
Add water 500L in reactor, add trash ice 800Kg, with hydrochloric acid adjust pH 1~2, throw cyanuric chloride 100Kg, pull an oar 1 hour, carry out a contracting reaction under 0~5 ℃, the 100Kg4 that is 10% by massfraction, 4 '-add in same reactor in diaminobenzil-disulfonic acid solution 2.5 hours, it is 6 that the sodium carbonate solution that is simultaneously 10% with massfraction is regulated pH, reaction to terminal, after filtration, again 50.5Kg aniline is also dropped in same reactor, it is 8 that the sodium hydroxide solution that is simultaneously 20% with massfraction is regulated pH, after carrying out two contracting reactions to terminal, reaction mass is gone in three contracting reactors, add the 56.69Kg morpholine, the 23Kg sodium hydrate solid, turn brilliant under 110-135 ℃, turn brilliant rear press filtration, carry out spraying drying after the filter cake making beating, after aftertreatment is synthetic, obtain white dyes.
Simultaneous test 3: adopt a sheepshank beam filter, the white dyes that two sheepshank bundle press filtrations are produced:
Add water 500L in reactor, add trash ice 800Kg, with hydrochloric acid adjust pH 1~2, throw cyanuric chloride 100Kg, pull an oar 1 hour, carry out a contracting reaction under 0~5 ℃, the 100Kg4 that is 10% by massfraction, 4 '-add in same reactor in diaminobenzil-disulfonic acid solution 2.5 hours, it is 6 that the sodium carbonate solution that is simultaneously 10% with massfraction is regulated pH, reaction to terminal, after filtration, again 50.5Kg aniline is also dropped in same reactor, it is 8 that the sodium hydroxide solution that is simultaneously 20% with massfraction is regulated pH, after carrying out two contracting reactions to terminal, heat up 80~90 ℃, press filtration after effect 1h, the filter cake obtained adds in the autoclave that the 1300L deionized water is arranged again, after stirring evenly 30~40 ℃ of rear intensifications, add the 56.69Kg morpholine, the 23Kg sodium hydrate solid, turn brilliant under 110~135 ℃, turn brilliant rear press filtration, carry out spraying drying after the filter cake making beating, after aftertreatment is synthetic, obtain white dyes.
Simultaneous test 4: adopt a sheepshank beam filter, two sheepshank bundle press filtrations, heat up after 60~70 ℃ and add morpholine, the white dyes of production:
Add water 500L in reactor, add trash ice 800Kg, with hydrochloric acid adjust pH 1~2, throw cyanuric chloride 100Kg, pull an oar 1 hour, carry out a contracting reaction under 0~5 ℃, the 100Kg4 that is 10% by massfraction, 4 '-add in same reactor in diaminobenzil-disulfonic acid solution 2.5 hours, the sodium carbonate solution that is simultaneously 10% with massfraction regulate pH be 6 reactions to terminal, after filtration, again 50.5Kg aniline is also dropped in same reactor, it is 8 that the sodium hydroxide solution that is simultaneously 20% with massfraction is regulated pH, after carrying out two contracting reactions to terminal, heat up 80~90 ℃, press filtration after effect 1h, the filter cake obtained adds in the autoclave that the 1300L deionized water is arranged again, after stirring evenly 60~70 ℃ of rear intensifications, add the 56.69Kg morpholine, add the 23Kg sodium hydrate solid, turn brilliant under 110~135 ℃, turn brilliant rear press filtration, carry out spraying drying after the filter cake making beating, after aftertreatment is synthetic, obtain white dyes.
The target product of four groups of simultaneous tests has been carried out to percentage ratio, the WICIE value of dying cloth under 5 ‰ concentration and WG value that triazine impurity, tap density, cold water-dispersible 0.02g material dissolve in 1L water and tested, concrete outcome is in Table 1.
Four groups of group simultaneous test products therefroms of table 1, the applied analysis data under identical conditions are as following table:
By table 1, can be drawn, the white dyes that preparation method of the present invention produces, index: WICIE value, WG value after triazine impurity, tap density, cold water disperse to go, dye cloth all are better than the white dyes that traditional technology is produced.
Embodiment
Embodiment 1
Add water 500L in reactor, add trash ice 800Kg, with the hydrochloric acid adjust pH, be 1.5, throw cyanuric chloride 100Kg, pull an oar 1 hour, then the 100Kg4 that is 10% by massfraction, 4 '-add in same reactor in diaminobenzil-disulfonic acid solution 2.5 hours, it is 3 ℃ that temperature is controlled, it is 6 that the sodium carbonate solution that is 15% with massfraction is regulated the pH value, carrying out a contracting reaction to amino value disappears, with 130 order stainless steel filtering nets, filtered, the material passed through from filter screen proceeds in reactor again, again 50.5Kg aniline is also dropped in same reactor, it is 8 that the sodium hydroxide solution that is simultaneously 25% with massfraction is regulated pH, carrying out two contracting reactions to amino value disappears, heat up 85 ℃, press filtration after effect 1h, the filter cake obtained adds in the autoclave that the 1300L deionized water is arranged again, after stirring evenly 65 ℃ of rear intensifications, add the 56.69Kg morpholine, add the 23Kg sodium hydrate solid, carry out three contracting reactions, 1.5h after, turn brilliant under 120 ℃, turn brilliant rear press filtration, carry out spraying drying after the filter cake making beating, obtain white dyes.
The present invention can also be according to the arbitrary proportion value in following ranges:
A kind of ultrawhite is the preparation method of low impurity white dyes efficiently, in molar ratio 1:2 get massfraction be 10~15% 4, 4 '-diaminobenzil-disulfonic acid solution and cyanuric chloride, first to the frozen water that adds 10~15 times of cyanuric chloride weight in reactor, with the salt acid for adjusting pH value, be 1~2, add cyanuric chloride making beating 1~2h again in reactor, then drip 4, 4 '-diaminobenzil-disulfonic acid solution, it is 0~5 ℃ that temperature is controlled, it is 4~6 that the sodium carbonate solution that is 10~20% with massfraction is regulated the pH value, carrying out a contracting reaction to amino value disappears, with 130~150 mesh filter screens, filtered, the material passed through from filter screen proceeds in reactor again, then add 1.95~2.1 times 4 in reactor, 4 '-aniline of diaminobenzil-disulfonic acid molar weight, it is 7~9 that the sodium hydroxide solution that is 20~30% with massfraction is regulated pH, carrying out two contracting reactions to amino value disappears, heat up 80~90 ℃, press filtration after effect 1~1.5h, the filter cake obtained adds in the autoclave of deionized water of 10~15 times of cyanuric chloride weight again, stir evenly 60~70 ℃ of rear intensifications, add 2.3~2.6 times 4, 4 '-morpholine of diaminobenzil-disulfonic acid molar weight, 2.1~2.3 times 4, 4 '-sodium hydrate solid of diaminobenzil-disulfonic acid molar weight carries out three contracting reactions, 1.5 after~2h, turned brilliant, press filtration, dry, obtain white dyes.