CN103453772B - Automatic soup discharging device for melting furnace - Google Patents
Automatic soup discharging device for melting furnace Download PDFInfo
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- CN103453772B CN103453772B CN201310418655.6A CN201310418655A CN103453772B CN 103453772 B CN103453772 B CN 103453772B CN 201310418655 A CN201310418655 A CN 201310418655A CN 103453772 B CN103453772 B CN 103453772B
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- heater
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- melting furnace
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Abstract
The invention discloses an automatic soup discharging device for a melting furnace. The automatic soup discharging device is characterized by comprising a vortex mechanism and a liquid discharging device, wherein the vortex mechanism comprises a fixed frame mounted at the top of the furnace body, a driving motor arranged on the fixed frame, and a stirrer positioned inside the melting liquid chamber of the furnace body; the rotating shaft of the stirrer is connected with the driving motor through a transmission mechanism; the liquid discharging device comprises a liquid taking opening and a diversion groove; the liquid taking opening is formed in a position adjacent to the top of the furnace body and above a melting liquid level; the diversion groove is communicated with the liquid taking opening; the other end of the diversion groove is connected with a liquid outlet communicated with the outside world. The automatic soup discharging device for the melting furnace provided by the invention has the advantages that the automatic soup discharging of the melting furnace is achieved, the production cost is reduced, and the security of production is improved.
Description
Technical field
The present invention relates to a kind of melting furnace, what be specifically related to a kind of melting furnace goes out soup device automatically.
Background technology
Metal molten stove manufactures one of metallic element necessary key equipment, also had fast development in recent years thereupon, molten speed is fast, resistant to corrosion, high insulation, few oxidation, energy-conserving and environment-protective melting furnace arrangement of new generation widely used by each manufacturer.
Existing metal molten furnace apparatus, its basic mode going out melt liquid has following two kinds:
One is: Dumpage type body of heater fluid structure, this mode is mainly applicable to the melting and heat preservation stove that volume is little, apparatus body can vert, first relevant hydraulic system is started during fluid operation, allow body of heater rotate, when the inclination angle of body of heater and horizontal plane acquires a certain degree time, liquation can flow in liquation apparatus for placing along liquid outlet, after completing, body of heater turns round, and stops fluid, waits for operation next time.This body of heater fluid mode needs hydraulic-driven, structure relative complex, particularly when body of heater is comparatively large, when exceeding certain tonnage, only by toppling over the mode not only difficulty increasing of fluid, and exist when unexpected or uncontrollable state appear in drive unit, liquation certainly will be caused excessive, have an accident;
Another is: straight-line fluid structure, be applicable to fusing amount comparatively large, be not suitable for the operation of Dumpage type body of heater, concentrated melting furnace can be adopted, namely in the side of melting furnace, a liquid outlet is set near lower portion, in metal molten process, this liquid outlet is in blocked state, during fluid, is taken off by cock cap, after fluid completes, again cock cap is blocked.
But concentrate the cock cap of melting furnace to be medical disposable material, often using once needs more to renew afterwards, and the frequency again due to fluid is higher, and therefore the consumption of cock cap is higher, increases use cost.In addition, cock cap get with plug to be come by hindering soup machine, once machinery breaks down, just to have caused leaking outside of liquation, if liquid outlet wear and aging simultaneously, the problem of leaking also will occur, and these all will become production safety hidden danger.
Summary of the invention
What the technical problem to be solved in the present invention was to provide a kind of melting furnace goes out soup device automatically, by using this structure, effectively reduces production cost, improves production security.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of melting furnace automatically go out soup device, comprise vortex mechanism and liquid discharge device, described vortex mechanism comprises the fixed mount being installed on body of heater top, be arranged at the drive motors on this fixed mount, and being positioned at the agitator in body of heater liquation chamber, the rotating shaft of described agitator is connected with described drive motors through transmission mechanism; Described liquid discharge device comprises one and is arranged at nearly body of heater top and is positioned at molten ullage liquid taking port, the guiding gutter be communicated with this liquid taking port, and the other end of this guiding gutter is connected with the liquid outlet being communicated with the external world; Described agitator is formed primarily of cylindrical liquid getting device and the stirring rotator be arranged in described liquid getting device, described liquid getting device top is provided with a breach, this breach is connected with described liquid taking port, described stirring rotator is made up of rotating shaft and the agitating device be arranged at below rotating shaft, and described rotating shaft is connected with described drive motors through belt pulley.
In technique scheme, also comprise a reflux, this reflux comprises return flow line, holding chamber, inflow channel, swirling chamber and interface channel, described holding chamber is positioned at the opposite side of described liquid outlet, described holding chamber is communicated with described body of heater liquation chamber through described return flow line, described inflow channel connects described holding chamber and described swirling chamber, and described swirling chamber is communicated with described body of heater liquation chamber through described interface channel.
In technique scheme, described agitating device is made up of graphite rotator, joining of graphite bar and carborundum protective sleeve, and described carborundum protective sleeve is arranged at outside described joining of graphite bar, and described joining of graphite bar is connected with described rotating shaft.
In the present invention, go out soup device when wouldn't get liquid, drive motors drives stirring rotator with certain rotating speed uniform rotation, like this stirring rotator plays the effect driving body of heater inner melt to complete a flow circuit, when going out soup device and needing to get liquid, drive motors drives stirring rotator to accelerate to rotate, due to the existence of acceleration, liquation in cylindrical liquid getting device goes up, when increasing to the breach at liquid getting device top place, liquation flows into liquid taking port and guiding gutter through breach, flow to liquid outlet, completes and get liquid.When not needing to get liquid, only the rotating speed of drive motors need be lowered, such liquation can slowly decline, until maintain an equal level with stove inner melt face.
Because technique scheme is used, the advantage that the present invention compared with prior art has is:
1. in the present invention, agitator is made up of cylindrical liquid getting device and stirring rotator, be arranged in body of heater liquation chamber, its bottom surface is arranged at below liquation face, and liquid outlet is arranged at the top in liquation face, the rotating speed of stirring rotator is controlled by drive motors, control rise and the decline in the liquation face in liquid getting device, complete and automatically get liquid, without the need to medical disposable materials such as cock caps, reduce production cost, improve the security of production;
2. structure of the present invention is simple, is easy to realize.
Accompanying drawing explanation
Fig. 1 is the structural representation in the embodiment of the present invention one;
Fig. 2 is the partial top view of Fig. 1;
Fig. 3 is the structural representation of liquid discharge device in the embodiment of the present invention one.
Wherein: 1, body of heater; 2, fixed mount; 3, drive motors; 4, body of heater liquation chamber; 5, rotating shaft; 6, liquid taking port; 7, guiding gutter; 8, liquid outlet; 9, liquid getting device; 10, stirring rotator; 11, breach; 12, graphite rotator; 13, belt pulley; 14, joining of graphite bar; 15, carborundum protective sleeve; 16, return flow line; 17, holding chamber; 18, inflow channel; 19, swirling chamber; 20, interface channel.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment one: shown in Fig. 1 ~ 3, a kind of melting furnace automatically go out soup device, comprise vortex mechanism and liquid discharge device, described vortex mechanism comprises the fixed mount 2 being installed on body of heater 1 top, be arranged at the drive motors 3 on this fixed mount 2, and being positioned at the agitator in body of heater liquation chamber 4, the rotating shaft 5 of described agitator is connected with described drive motors 3 through transmission mechanism; Described liquid discharge device comprises one and is arranged at nearly body of heater 1 top and is positioned at molten ullage liquid taking port 6, the guiding gutter 7 be communicated with this liquid taking port 6, and the other end of this guiding gutter 7 is connected with the liquid outlet 8 being communicated with the external world.
As shown in Figure 1, described agitator is formed primarily of cylindrical liquid getting device 9 and the stirring rotator 10 be arranged in described liquid getting device 9, described liquid getting device 9 top is provided with a breach 11, this breach 11 is connected with described liquid taking port 6, described stirring rotator 10 is made up of rotating shaft 5 and the agitating device be arranged at below rotating shaft 5, described agitating device is by graphite rotator 12, joining of graphite bar 14 and carborundum protective sleeve 15 are formed, described carborundum protective sleeve 15 is arranged at outside described joining of graphite bar 14, described joining of graphite bar 14 is connected with described rotating shaft 5, described rotating shaft 5 is connected with described drive motors 3 through belt pulley 13.
As shown in Figure 2, also comprise a reflux, this reflux comprises return flow line 16, holding chamber 17, inflow channel 18, swirling chamber 19 and interface channel 20, described holding chamber 17 is positioned at the opposite side of described liquid outlet 8, described holding chamber 17 is communicated with described body of heater liquation chamber 4 through described return flow line 16, described inflow channel 18 connects described holding chamber 17 and described swirling chamber 19, and described swirling chamber 19 is communicated with described body of heater liquation chamber 4 through described interface channel 20.
In the present embodiment, go out soup device when wouldn't get liquid, drive motors 3 drives stirring rotator 10 with certain rotating speed uniform rotation, like this stirring rotator 10 plays the effect driving body of heater 1 inner melt to complete a flow circuit, when going out soup device and needing to get liquid, drive motors 3 drives stirring rotator 10 to accelerate to rotate, due to the existence of acceleration, liquation in cylindrical liquid getting device 9 goes up, when increasing to the breach 11 at liquid getting device 9 top place, liquation flows into liquid taking port 6 and guiding gutter 7 through breach 11, flow to liquid outlet 8, completes and get liquid.When not needing to get liquid, only the rotating speed of drive motors 3 need be lowered, such liquation can slowly decline, until maintain an equal level with stove inner melt face.
It should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (3)
1. a melting furnace automatically go out soup device, it is characterized in that: comprise vortex mechanism and liquid discharge device, described vortex mechanism comprises the fixed mount being installed on body of heater top, be arranged at the drive motors on this fixed mount, and being positioned at the agitator in body of heater liquation chamber, the rotating shaft of described agitator is connected with described drive motors through transmission mechanism; Described liquid discharge device comprises one and is arranged at nearly body of heater top and is positioned at molten ullage liquid taking port, the guiding gutter be communicated with this liquid taking port, and the other end of this guiding gutter is connected with the liquid outlet being communicated with the external world; Described agitator is formed primarily of cylindrical liquid getting device and the stirring rotator be arranged in described liquid getting device, described liquid getting device top is provided with a breach, this breach is connected with described liquid taking port, described stirring rotator is made up of rotating shaft and the agitating device be arranged at below rotating shaft, and described rotating shaft is connected with described drive motors through belt pulley.
2. melting furnace according to claim 1 automatically go out soup device, it is characterized in that: also comprise a reflux, this reflux comprises return flow line, holding chamber, inflow channel, swirling chamber and interface channel, described holding chamber is positioned at the opposite side of described liquid outlet, described holding chamber is communicated with described body of heater liquation chamber through described return flow line, described inflow channel connects described holding chamber and described swirling chamber, and described swirling chamber is communicated with described body of heater liquation chamber through described interface channel.
3. melting furnace according to claim 1 automatically go out soup device; it is characterized in that: described agitating device is made up of graphite rotator, joining of graphite bar and carborundum protective sleeve; described carborundum protective sleeve is arranged at outside described joining of graphite bar, and described joining of graphite bar is connected with described rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310418655.6A CN103453772B (en) | 2013-09-13 | 2013-09-13 | Automatic soup discharging device for melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310418655.6A CN103453772B (en) | 2013-09-13 | 2013-09-13 | Automatic soup discharging device for melting furnace |
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| Publication Number | Publication Date |
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| CN103453772A CN103453772A (en) | 2013-12-18 |
| CN103453772B true CN103453772B (en) | 2015-06-10 |
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| CN201310418655.6A Active CN103453772B (en) | 2013-09-13 | 2013-09-13 | Automatic soup discharging device for melting furnace |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5846481A (en) * | 1996-02-14 | 1998-12-08 | Tilak; Ravindra V. | Molten aluminum refining apparatus |
| EP1081240B1 (en) * | 1999-09-03 | 2005-12-28 | Norsk Hydro Asa | Stirrer equipment for the continuous treatment of liquid metals |
| CN101392765A (en) * | 2008-11-03 | 2009-03-25 | 陆如辉 | Magnesium alloy die-casting liquid-feed pump |
| CN201575708U (en) * | 2009-12-08 | 2010-09-08 | 沈阳东大三建工业炉制造有限公司 | Eddy current scraps throwing device for melting aluminum scarps |
| CN102384647A (en) * | 2011-09-08 | 2012-03-21 | 浙江曙光实业有限公司 | Aluminum liquid backwater circulating device of smelting heat-holding furnace |
| CN202824610U (en) * | 2012-04-16 | 2013-03-27 | 重庆硕龙科技有限公司 | Aluminum alloy quantitative pouring pump |
| CN203454796U (en) * | 2013-09-13 | 2014-02-26 | 苏州达泰尔机械有限公司 | Automatic discharge device of melting furnace |
-
2013
- 2013-09-13 CN CN201310418655.6A patent/CN103453772B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5846481A (en) * | 1996-02-14 | 1998-12-08 | Tilak; Ravindra V. | Molten aluminum refining apparatus |
| EP1081240B1 (en) * | 1999-09-03 | 2005-12-28 | Norsk Hydro Asa | Stirrer equipment for the continuous treatment of liquid metals |
| CN101392765A (en) * | 2008-11-03 | 2009-03-25 | 陆如辉 | Magnesium alloy die-casting liquid-feed pump |
| CN201575708U (en) * | 2009-12-08 | 2010-09-08 | 沈阳东大三建工业炉制造有限公司 | Eddy current scraps throwing device for melting aluminum scarps |
| CN102384647A (en) * | 2011-09-08 | 2012-03-21 | 浙江曙光实业有限公司 | Aluminum liquid backwater circulating device of smelting heat-holding furnace |
| CN202824610U (en) * | 2012-04-16 | 2013-03-27 | 重庆硕龙科技有限公司 | Aluminum alloy quantitative pouring pump |
| CN203454796U (en) * | 2013-09-13 | 2014-02-26 | 苏州达泰尔机械有限公司 | Automatic discharge device of melting furnace |
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| Publication number | Publication date |
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| CN103453772A (en) | 2013-12-18 |
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