CN103447817B - A kind of automobile instrument panel assembly assembly tooling and assembly method - Google Patents
A kind of automobile instrument panel assembly assembly tooling and assembly method Download PDFInfo
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- CN103447817B CN103447817B CN201310373558.XA CN201310373558A CN103447817B CN 103447817 B CN103447817 B CN 103447817B CN 201310373558 A CN201310373558 A CN 201310373558A CN 103447817 B CN103447817 B CN 103447817B
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- instrument board
- rollover stand
- frame
- main body
- assembly
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Abstract
The invention discloses a kind of automobile instrument panel assembly assembly tooling and assembly method, assembly tooling comprises frame, frame is provided with for carrying on described instrument board body under body and instrument board and the rollover stand of the motion that rotates in a circumferential direction, and rollover stand is provided with the clamp system of body under body and instrument board on fixer dash board.Compared with prior art, this assembly tooling is matched by rollover stand and clamp system, rollover stand is for carrying on instrument board body under body and instrument board, body under body on instrument board and instrument board is pressed abd fixed on rollover stand by clamp system, in assembling process, rollover stand carries body on instrument board and overturns together with body under instrument board, clamp system to prevent on instrument board body under body and instrument board to drop in switching process, guarantee that assembling process is carried out smoothly, therefore this assembly tooling is used can to substitute artificial upset completely, significantly reduce labour intensity, make upset work simple.
Description
Technical field
The present invention relates to automotive upholstery production equipment, specifically, the present invention relates to a kind of automobile instrument panel assembly assembly tooling and assembly method.
Background technology
Automobile instrument panel assembly is made up of body under body on instrument board and instrument board, on instrument board under body and instrument board body by tapping screw assembly connection, need body under body on instrument board and instrument board to overturn when assembling, the front and back of body is screwed into screw under body and instrument board on the dash panel successively simultaneously.Because the volume of panel assembly is comparatively large, artificial upset labour intensity is comparatively large, and due to its inner support muscle less, be easy to distortion during upset, cause assembling difficulty, sometimes also can make the surface tear of panel assembly, reduce the quality of product.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automobile instrument panel assembly assembly tooling, to substitute artificial upset in assembling process, reduces labour intensity.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of automobile instrument panel assembly assembly tooling, the assembling of body under body and instrument board on the instrument board of panel assembly, comprise frame, frame is provided with for carrying on described instrument board body under body and instrument board and the rollover stand of the motion that rotates in a circumferential direction, and rollover stand is provided with the clamp system of body under body and instrument board on fixer dash board.
Described clamp system comprises several oscillating cylinders and Telescopic rotating cylinder, and oscillating cylinder and Telescopic rotating cylinder are provided with clamping head.
Described rollover stand comprises and is supported on main body frame in described frame and is located at for carrying the bracket of body under body and instrument board on described instrument board on main body frame, and bracket is provided with the recessed area with the mating shapes of panel assembly.
Described main body frame is a rectangle frame, and described bracket is positioned at the interior zone of main body frame.
The rotation centerline of described main body frame is positioned at horizontal plane, and main body frame is supported in described frame by back shaft in the left and right sides.
Described oscillating cylinder is provided with two at described main body frame, and with the state arrangement paralleled with the rotation centerline of main body frame in the front side of main body frame, and two oscillating cylinders drive clamping head to be pressed on described instrument board on body.
Described Telescopic rotating cylinder respectively arranges one on the rear side of described main body frame, left side and right side, and three Telescopic rotating air cylinder driven clamping heads to be pressed under described instrument board on body.
Described frame is provided with and makes its fixing lockable mechanism for rollover stand described in locking.
Described lockable mechanism comprises the briquetting driven by the lock-up cylinder be located in described frame and the brake disc be located on the back shaft of described main body frame side, and briquetting is arc surface towards the side of brake disc, and the arc surface of briquetting is provided with friction plate.
Another technical problem to be solved by this invention is to provide a kind of assembly method of automobile instrument panel assembly assembly tooling, comprising:
Adjustment rollover stand attitude, makes main body frame be positioned at the top of bracket, uses lockable mechanism to be fixed by rollover stand;
Body on instrument board is put into the recessed area of bracket with the state just facing to bracket, then body under instrument board is also put into the recessed area of bracket with the state just facing to bracket, simultaneously by the aligned in position of body under body on instrument board and instrument board;
Clamp system is used to be pressed abd fixed on bracket by body under body on instrument board and instrument board;
Under body and instrument board, the installing hole at the back side of body is screwed into screw on the dash panel;
Unclamp the briquetting of lockable mechanism, adjustment rollover stand attitude, makes bracket be positioned at the top of main body frame, reuses lockable mechanism and fixed by rollover stand, now the facing up of body under body and instrument board on instrument board;
Under body and instrument board, the installing hole in the front of body is screwed into screw on the dash panel;
Complete the assembling of body under body and instrument board on instrument board, form panel assembly, unclamp the briquetting of lockable mechanism, operation rollover stand upset adjustment attitude, unclamps the clamp system on rollover stand, finally takes out panel assembly.
The present invention adopts technique scheme, compared with prior art, this assembly tooling is matched by rollover stand and clamp system, rollover stand is for carrying on instrument board body under body and instrument board, body under body on instrument board and instrument board is pressed abd fixed on rollover stand by clamp system, in assembling process, rollover stand carries body on instrument board and overturns together with body under instrument board, clamp system to prevent on instrument board body under body and instrument board to drop in switching process, guarantee that assembling process is carried out smoothly, therefore this assembly tooling is used can to substitute artificial upset completely, significantly reduce labour intensity, make upset work simple, and rollover stand can to avoid on instrument board body under body and instrument board to deform when overturning, the surface of body under body and instrument board on instrument board is avoided to be scratched, ensure that the quality of panel assembly.
Accompanying drawing explanation
Fig. 1 is the structural representation of assembly tooling of the present invention;
Mark in above-mentioned figure is: 1, frame; 2, rollover stand; 21, main body frame; 22, bracket; 23, front side oscillating cylinder; 24, rear side Telescopic rotating cylinder; 25, left side Telescopic rotating cylinder; 26, right side Telescopic rotating cylinder; 27, clamping head; 28, recessed area; 29, the first cushion block; 210, the second cushion block; 3, back shaft; 4, brake disc; 5, hand control switch; 6, briquetting; 7, foot-propelled gauge tap;
Detailed description of the invention
Be illustrated in figure 1 a kind of automobile instrument panel assembly assembly tooling of the present invention, the assembling of body under body and instrument board on the instrument board of panel assembly, comprise frame 1, frame 1 is supported on mill floor for whole frock.Frame 1 is provided with for carry on instrument board body under body and instrument board and the rollover stand 2 of the motion that rotates in a circumferential direction, rollover stand 2 is provided with the clamp system of body under body and instrument board on fixer dash board, body under body on instrument board and instrument board is pressed abd fixed on rollover stand 2 by clamp system, in assembling process, manual operation rollover stand 2 carries body on instrument board and overturns together with body under instrument board, the front and back of body is screwed into screw under body and instrument board on the dash panel successively, clamp system to prevent on instrument board body under body and instrument board to drop in switching process, guarantee that assembling process is carried out smoothly, therefore this assembly tooling can substitute artificial upset completely, significantly reduce labour intensity, make upset work simple.
Specifically, rollover stand 2 comprises main body frame 21 and the bracket 22 be located on main body frame 21.Main body frame 21 is rotating to be supported in frame 1, and bracket 22 is that main body frame 21 is a rectangle frame surrounded by aluminium alloy extrusions, and bracket 22 is positioned at the interior zone of main body frame 21 for carrying on instrument board body under body and instrument board.Main body frame 21 is supported on by back shaft 3 on the supporting seat of setting in frame 1 in the left and right sides, and on back shaft 3, cover has bearing, and two back shafts 3 are for being horizontally disposed with, and the rotation centerline forming main body frame 21 is positioned at horizontal plane.
When original state, bracket 22 is the belows being positioned at main body frame 21, is formed a kind of to recessed structure.In order to carrying and the location of body under body on instrument board and instrument board, bracket 22 is provided with the recessed area 28 with the mating shapes of panel assembly, this recessed area 28 is primarily of a housing being roughly rectangle and to be located in housing and reclinate three secondary supporting plates connect and compose, the shape of housing is mated with the outer edge profile of panel assembly, housing is fixedly connected on main body frame 21 in outside by some connecting plates, before the two ends of three secondary supporting plates are connected to housing, on rear two main supporting plates, the instrument board region of three corresponding instrument board assemblies of secondary supporting plate difference, central control panel region and glove box region.The secondary supporting plate in centre in corresponding central control panel region also extends a segment distance on rear side of housing, this secondary supporting plate is provided with two cushion blocks, be positioned at the first cushion block 29 of rear side end for holding the panel for installing various knob place in body front under instrument board, the second cushion block 210 is for holding the panel for installing display screen place in body front on instrument board.
The rollover stand 2 of this assembly tooling adopts the bracket 22 with the mating shapes of panel assembly, body under body and instrument board can be avoided on instrument board to deform when overturning, avoid the surface of body under body and instrument board on instrument board to be scratched, ensure that the quality of panel assembly.
The clamp system of this assembly tooling comprises several oscillating cylinders and Telescopic rotating cylinder, oscillating cylinder is the cylinder that piston rod of the prior art does oscillating motion, Telescopic rotating cylinder is the cylinder that piston rod of the prior art can move linearly and can do oscillating motion, and oscillating cylinder is all provided with clamping head 27 with on the fork that the piston rod of Telescopic rotating cylinder is connected.Oscillating cylinder and Telescopic rotating cylinder are by gas source feed, and frame 1 is also provided with the hand control switch 5 for controlling all oscillating cylinders and the opening and closing of Telescopic rotating cylinder near the position of brake disc 4, and hand control switch 5 is connected with total gas circuit by tracheae.
Oscillating cylinder is provided with two at main body frame 21, for the front side oscillating cylinder 23 in figure, two front side oscillating cylinder 23 with the state arrangement paralleled with the rotation centerline of main body frame 21 in the front side of main body frame 21, certain distance is separated with between two front side oscillating cylinders 23, corresponding with two secondary blade position of secondary supporting plate both sides, the centre of bracket 22 respectively, two front side oscillating cylinders 23 drive clamping head 27 to rotatably compress the front side of body on the dash panel.
Telescopic rotating cylinder respectively arranges one on the rear side of main body frame 21, left side and right side, is respectively the rear side Telescopic rotating cylinder 24 in figure, left side Telescopic rotating cylinder 25 and right side Telescopic rotating cylinder 26.Rear side Telescopic rotating cylinder 24 is corresponding with the position of the first cushion block 29, rear side Telescopic rotating cylinder 24 drives the back side of clamping head 27 body under instrument board to be pressed on by body under instrument board on the first cushion block 29, and left side Telescopic rotating cylinder 25 and right side Telescopic rotating cylinder 26 drive the back side of clamping head 27 left and right sides of body under instrument board to be compressed by body under instrument board on the dash panel on body.
The clamp system choice for use Telescopic rotating cylinder of this assembly tooling, to guarantee reliable clamping, and Telescopic rotating cylinder is easy to arrange, under non-clamped condition, clamping head 27 rotating shrinking of Telescopic rotating cylinder moves to other places, not to hinder on instrument board picking and placeing of body under body and instrument board.
The frame 1 of this assembly tooling is also provided with and makes its fixing lockable mechanism for locking rollover stand 2.This lockable mechanism comprises the briquetting 6 and the brake disc 4 on the back shaft 3 be located on the right side of main body frame 21 that are driven by the lock-up cylinder be located in frame 1, briquetting 6 and brake disc 4 match, briquetting 6 is arc surface towards the side of brake disc 4, the arc surface of briquetting 6 is provided with friction plate, lock-up cylinder can promote briquetting 6 level and move towards brake disc 4, by the frictional resistance that friction plate produces brake disc 4, rollover stand 2 can be made to stop operating gradually, until be completely fixed motionless.Lock-up cylinder, by gas source feed, is provided with the foot-propelled gauge tap 7 for controlling lock-up cylinder opening and closing in the bottom of frame 1.
The assembly method of this assembly tooling comprises following step:
Adjustment rollover stand 2 attitude, make rollover stand 2 be in original state, namely main body frame 21 is positioned at the top of bracket 22, then uses lockable mechanism to be fixed by rollover stand 2;
Body on instrument board is put into the recessed area 28 of bracket 22 with the state just facing to bracket 22, then body under instrument board is also put into the recessed area 28 of bracket 22 with the state just facing to bracket 22, simultaneously by the aligned in position of body under body on instrument board and instrument board;
Pull the hand control switch 5 in frame 1, by the oscillating cylinder of clamp system and Telescopic rotating air cylinder driven clamping head 27, body under body on instrument board and instrument board is fixed on the tray 22;
On the dash panel under body and instrument board the corresponding position, the back side of body installing hole in be screwed into screw;
Foot-operated foot-propelled gauge tap 7, lock-up cylinder drives briquetting 6 to unclamp from brake disc 4, and operation rollover stand 2 overturns adjustment attitude, makes bracket 22 be positioned at the top of main body frame 21, now the facing up of body under body and instrument board on instrument board; Foot-operated foot-propelled gauge tap 7, reuses lockable mechanism and is fixed by rollover stand 2;
On the dash panel under body and instrument board the corresponding position, front of body installing hole in be screwed into screw;
Complete the assembling of body under body and instrument board on instrument board, form panel assembly, foot-operated foot-propelled gauge tap 7, lock-up cylinder drives briquetting 6 to unclamp from brake disc 4, operation rollover stand 2 overturns adjustment attitude, pull the hand control switch 5 in frame 1, clamp system unclamps, and finally takes out panel assembly.
Above by reference to the accompanying drawings to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasion, all within protection scope of the present invention without to improve.
Claims (7)
1. an automobile instrument panel assembly assembly tooling, the assembling of body under body and instrument board on the instrument board of panel assembly, it is characterized in that: comprise frame, frame is provided with for carrying on described instrument board body under body and instrument board and the rollover stand of the motion that rotates in a circumferential direction, and rollover stand is provided with the clamp system of body under body and instrument board on fixer dash board;
Described rollover stand comprises and is rotatingly located at main body frame in described frame and is located at for carrying the bracket of body under body and instrument board on described instrument board on main body frame, and bracket is provided with the recessed area with the mating shapes of panel assembly;
Described frame is provided with the lockable mechanism for locking rollover stand, lockable mechanism comprises the briquetting driven by the lock-up cylinder be located in described frame and the brake disc be located on the back shaft of described main body frame side, briquetting is arc surface towards the side of brake disc, and the arc surface of briquetting is provided with friction plate.
2. automobile instrument panel assembly assembly tooling according to claim 1, is characterized in that: described clamp system comprises several oscillating cylinders and Telescopic rotating cylinder, and oscillating cylinder and Telescopic rotating cylinder are provided with clamping head.
3. automobile instrument panel assembly assembly tooling according to claim 2, is characterized in that: described main body frame is a rectangle frame, and described bracket is positioned at the interior zone of main body frame.
4. the automobile instrument panel assembly assembly tooling according to Claims 2 or 3, is characterized in that: the rotation centerline of described main body frame is positioned at horizontal plane, and main body frame is supported in described frame by back shaft in the left and right sides.
5. automobile instrument panel assembly assembly tooling according to claim 4, it is characterized in that: described oscillating cylinder is on described main body frame, and be set to two, and with the state arrangement paralleled with the rotation centerline of main body frame in the front side of main body frame, two oscillating cylinders drive clamping head to be pressed on described instrument board on body.
6. automobile instrument panel assembly assembly tooling according to claim 5, it is characterized in that: described Telescopic rotating cylinder respectively arranges one on the rear side of described main body frame, left side and right side, three Telescopic rotating air cylinder driven clamping heads to be pressed under described instrument board on body.
7., according to an assembly method for the arbitrary described automobile instrument panel assembly assembly tooling of claim 1 to 6, it is characterized in that, comprising:
Adjustment rollover stand attitude, makes main body frame be positioned at the top of bracket, uses lockable mechanism to be fixed by rollover stand;
Body on instrument board is put into the recessed area of bracket with the state just facing to bracket, then body under instrument board is also put into the recessed area of bracket with the state just facing to bracket, simultaneously by the aligned in position of body under body on instrument board and instrument board;
Clamp system is used to be pressed abd fixed on bracket by body under body on instrument board and instrument board;
Under body and instrument board, the installing hole at the back side of body is screwed into screw on the dash panel;
Unclamp the briquetting of lockable mechanism, adjustment rollover stand attitude, makes bracket be positioned at the top of main body frame, reuses lockable mechanism and fixed by rollover stand, now the facing up of body under body and instrument board on instrument board;
Under body and instrument board, the installing hole in the front of body is screwed into screw on the dash panel;
Complete the assembling of body under body and instrument board on instrument board, form panel assembly, unclamp the briquetting of lockable mechanism, operation rollover stand upset adjustment attitude, unclamps the clamp system on rollover stand, finally takes out panel assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373558.XA CN103447817B (en) | 2013-08-23 | 2013-08-23 | A kind of automobile instrument panel assembly assembly tooling and assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373558.XA CN103447817B (en) | 2013-08-23 | 2013-08-23 | A kind of automobile instrument panel assembly assembly tooling and assembly method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103447817A CN103447817A (en) | 2013-12-18 |
| CN103447817B true CN103447817B (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310373558.XA Expired - Fee Related CN103447817B (en) | 2013-08-23 | 2013-08-23 | A kind of automobile instrument panel assembly assembly tooling and assembly method |
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| JPH1043969A (en) * | 1996-08-08 | 1998-02-17 | Toyota Auto Body Co Ltd | Clamp device of work |
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| CN103447817A (en) | 2013-12-18 |
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Address after: 241009 Huaihai Road, Wuhu Economic and Technological Development Zone, Anhui Province Patentee after: Wuhu Yuexing automotive trim Co. Address before: 241009 Huaihai Road, Wuhu Economic and Technological Development Zone, Anhui Province Patentee before: JOHNSON CONTROLS (WUHU) AUTOMOTIVE INTERIORS Co.,Ltd. |
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