CN103447817A - Assembling tooling for automobile dashboard assemblies and assembly method - Google Patents
Assembling tooling for automobile dashboard assemblies and assembly method Download PDFInfo
- Publication number
- CN103447817A CN103447817A CN201310373558XA CN201310373558A CN103447817A CN 103447817 A CN103447817 A CN 103447817A CN 201310373558X A CN201310373558X A CN 201310373558XA CN 201310373558 A CN201310373558 A CN 201310373558A CN 103447817 A CN103447817 A CN 103447817A
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- instrument board
- frame
- main body
- panel assembly
- carriage
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Abstract
The invention discloses an assembling tooling for automobile dashboard assemblies and an assembly method. The assembling tooling comprises a housing, a turning frame which is used for bearing an upper dashboard body and a lower dashboard body and can turn around is arranged on the housing, and a clamping mechanism which is used for fixing the upper dashboard body and the lower dashboard body is arranged on the turning frame. Compared with the prior art, the assembling tooling utilizes the cooperation between the turning frame and the clamping mechanism, the turning frame is used for bearing the upper dashboard body and the lower dashboard body, the clamping mechanism can fix the upper dashboard body and the lower dashboard body on the turning frame by pressing, in the process of assembly, the turning frame can carry the upper dashboard body and the lower dashboard body to turn around together, the clamping mechanism can prevent the upper dashboard body and the lower dashboard body from dropping in the process of turning, so that the process of assembly can go on smoothly, and therefore the assembling tooling can be used for completely replacing manual turning, remarkably decreases labor intensity, and ensures that the turning operation is simple and easy.
Description
Technical field
The present invention relates to the automotive upholstery production equipment, specifically, the present invention relates to a kind of automobile instrument panel assembly assembly tooling and assembly method.
Background technology
Automobile instrument panel assembly consists of body under instrument board upper body and instrument board, under instrument board upper body and instrument board, body is by the tapping screw assembly connection, when assembling, body under instrument board upper body and instrument board need to be overturn simultaneously, under instrument board upper body and instrument board, the front and back of body is screwed into screw successively.Because the volume of panel assembly is larger, the labour intensity that manually overturns is larger, and, because its inner support muscle is less, is easy to distortion during upset, causes the assembling difficulty, sometimes also can make the surface tear of panel assembly, reduces the quality of product.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automobile instrument panel assembly assembly tooling, to substitute artificial upset in assembling process, reduces labour intensity.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of automobile instrument panel assembly assembly tooling, assembling for body under the instrument board upper body of panel assembly and instrument board, comprise frame, frame is provided with for carrying body under described instrument board upper body and instrument board and doing the rollover stand of the motion that rotates in a circumferential direction, and rollover stand is provided with the clamp mechanism for body under fixer dash board upper body and instrument board.
Described clamp mechanism comprises several oscillating cylinders and Telescopic rotating cylinder, and oscillating cylinder and Telescopic rotating cylinder are provided with clamping head.
Described rollover stand comprises the main body frame that is supported on described frame and is located on main body frame for carrying the carriage of body under described instrument board upper body and instrument board, and carriage is provided with the recessed area that the shape with panel assembly is complementary.
Described main body frame is a rectangle frame, and described carriage is positioned at the interior zone of main body frame.
The rotation centerline of described main body frame is positioned at horizontal plane, and main body frame is supported on described frame by back shaft in the left and right sides.
Described oscillating cylinder is provided with two at described main body frame, and with the state arrangement that parallels with the rotation centerline of main body frame in the front side of main body frame, two oscillating cylinders drive clamping heads to be pressed on described instrument board upper body.
Described Telescopic rotating cylinder respectively arranges one on rear side, left side and the right side of described main body frame, and three Telescopic rotating air cylinder driven clamping heads are pressed under described instrument board on body.
Described frame is provided with for the described rollover stand of locking and makes its fixing lockable mechanism.
Described lockable mechanism comprises the brake disc on the briquetting driven by the lock-up cylinder be located on described frame and the back shaft that is located at described main body frame one side, and briquetting is arc surface towards the side of brake disc, and the arc surface of briquetting is provided with friction plate.
Another technical problem to be solved by this invention is to provide a kind of assembly method of automobile instrument panel assembly assembly tooling, comprising:
Adjust the rollover stand attitude, make main body frame be positioned at the top of carriage, use lockable mechanism that rollover stand is fixed;
By the instrument board upper body just facing to the state of carriage, to put into the recessed area of carriage, then by body under instrument board also just facing to the state of carriage, to put into the recessed area of carriage, simultaneously by the aligned in position of body under instrument board upper body and instrument board;
Use clamp mechanism that body under instrument board upper body and instrument board is pressed abd fixed on carriage;
Under instrument board upper body and instrument board, the installing hole at the back side of body is screwed into screw;
Unclamp the briquetting of lockable mechanism, adjust the rollover stand attitude, make carriage be positioned at the top of main body frame, reuse lockable mechanism rollover stand is fixed, now the facing up of body under instrument board upper body and instrument board;
Under instrument board upper body and instrument board, the installing hole in the front of body is screwed into screw;
Complete the assembling of body under instrument board upper body and instrument board, form panel assembly, unclamp the briquetting of lockable mechanism, attitude is adjusted in the upset of operation rollover stand, unclamps the clamp mechanism on rollover stand, finally takes out panel assembly.
The present invention adopts technique scheme, compared with prior art, this assembly tooling matches by rollover stand and clamp mechanism, rollover stand is for carrying body under instrument board upper body and instrument board, clamp mechanism is pressed abd fixed on body under instrument board upper body and instrument board on rollover stand, in assembling process, rollover stand carries the instrument board upper body and overturns together with body under instrument board, clamp mechanism prevents that under instrument board upper body and instrument board, body drops in switching process, guarantee that assembling process carries out smoothly, therefore use this assembly tooling can substitute artificial upset fully, obviously reduced labour intensity, make upset work simple, and rollover stand can avoid body under instrument board upper body and instrument board to deform when upset, avoid the surface of body under instrument board upper body and instrument board to be scratched, guaranteed the quality of panel assembly.
The accompanying drawing explanation
The structural representation that Fig. 1 is assembly tooling of the present invention;
Mark in above-mentioned figure is: 1, frame; 2, rollover stand; 21, main body frame; 22, carriage; 23, front side oscillating cylinder; 24, rear side Telescopic rotating cylinder; 25, left side Telescopic rotating cylinder; 26, right side Telescopic rotating cylinder; 27, clamping head; 28, recessed area; 29, the first cushion block; 210, the second cushion block; 3, back shaft; 4, brake disc; 5, hand control switch; 6, briquetting; 7, foot-propelled gauge tap;
The specific embodiment
Be illustrated in figure 1 a kind of automobile instrument panel assembly assembly tooling of the present invention, the assembling for body under the instrument board upper body of panel assembly and instrument board, comprise frame 1, and frame 1 is supported on mill floor for whole frock.On frame 1, be provided with for carrying body under instrument board upper body and instrument board and rollover stand 2 that do the motion that rotates in a circumferential direction, be provided with the clamp mechanism for body under fixer dash board upper body and instrument board on rollover stand 2, clamp mechanism is pressed abd fixed on body under instrument board upper body and instrument board on rollover stand 2, in assembling process, manually-operated rollover stand 2 carries the instrument board upper body and overturns together with body under instrument board, under instrument board upper body and instrument board, the front and back of body is screwed into screw successively, clamp mechanism prevents that under instrument board upper body and instrument board, body drops in switching process, guarantee that assembling process carries out smoothly, therefore this assembly tooling can substitute artificial upset fully, obviously reduced labour intensity, make upset work simple.
Specifically, rollover stand 2 comprises main body frame 21 and is located at the carriage 22 on main body frame 21.Main body frame 21 is rotating to be supported on frame 1, and carriage 22 is that main body frame 21 is a rectangle frame surrounded by aluminium alloy extrusions for carrying body under instrument board upper body and instrument board, and carriage 22 is positioned at the interior zone of main body frame 21.Main body frame 21 is supported on by back shaft 3 in the left and right sides on the supporting seat arranged on frame 1, and on back shaft 3, cover has bearing, and two back shafts 3 are for being horizontally disposed with, and the rotation centerline that forms main body frame 21 is positioned at horizontal plane.
When original state, carriage 22 is the belows that are positioned at main body frame 21, forms a kind of to recessed structure.Carrying and location for body under instrument board upper body and instrument board, carriage 22 is provided with the recessed area 28 that the shape with panel assembly is complementary, this recessed area 28 mainly is roughly the housing of rectangle by one and is located in housing and reclinate three secondary supporting plates connect and compose, the external margin form fit of the shape of housing and panel assembly, housing externally is fixedly connected on main body frame 21 by some connecting plates, the two ends of three secondary supporting plates be connected to housing before, on rear two main supporting plates, the instrument board zone of three corresponding instrument board assemblies of secondary supporting plate difference, central control panel zone and glove box zone.The secondary supporting plate in centre in corresponding central control panel zone also extends a segment distance towards the housing rear side, this pair supporting plate is equipped with two cushion blocks, the first cushion block 29 that is positioned at the rear side end for hold body front under instrument board for the panel at various knobs place is installed, the second cushion block 210 for hold instrument board upper body front for the panel at display screen place is installed.
The carriage 22 that rollover stand 2 employings of this assembly tooling and the shape of panel assembly are complementary, can avoid body under instrument board upper body and instrument board to deform when upset, avoid the surface of body under instrument board upper body and instrument board to be scratched, guaranteed the quality of panel assembly.
The clamp mechanism of this assembly tooling comprises several oscillating cylinders and Telescopic rotating cylinder, oscillating cylinder is the cylinder that piston rod of the prior art is done oscillating motion, the Telescopic rotating cylinder is that piston rod of the prior art can be done traveling priority and can do the cylinder of oscillating motion again, on the fork be connected on the piston rod of oscillating cylinder and Telescopic rotating cylinder, all is provided with clamping head 27.Oscillating cylinder and Telescopic rotating cylinder are by gas source feed, and the position near brake disc 4 on frame 1 also is provided with the hand control switch 5 opened and closed for controlling all oscillating cylinders and Telescopic rotating cylinder, and hand control switch 5 is connected with total gas circuit by tracheae.
Oscillating cylinder is provided with two at main body frame 21, for the front side oscillating cylinder 23 in figure, the state arrangement that two front side oscillating cylinders 23 parallel with the rotation centerline with main body frame 21 is in the front side of main body frame 21, two 23 of front side oscillating cylinders are separated with certain distance, corresponding with two secondary blade position of secondary supporting plate both sides, the centre of carriage 22 respectively, two front side oscillating cylinders 23 drive clamping head 27 to rotatably compress the front side at the instrument board upper body.
The Telescopic rotating cylinder respectively arranges one on rear side, left side and the right side of main body frame 21, is respectively rear side Telescopic rotating cylinder 24, left side Telescopic rotating cylinder 25 and right side Telescopic rotating cylinder 26 in figure.Rear side Telescopic rotating cylinder 24 is corresponding with the position of the first cushion block 29, rear side Telescopic rotating cylinder 24 drives the back side of clamping head 27 body under instrument board that body under instrument board is pressed on the first cushion block 29, and left side Telescopic rotating cylinder 25 and right side Telescopic rotating cylinder 26 drive the back side of clamping head 27 left and right sides of body under instrument board that body under instrument board is pressed on the instrument board upper body.
The clamp mechanism choice for use Telescopic rotating cylinder of this assembly tooling, to guarantee reliable clamping, and the Telescopic rotating cylinder is easy to arrange, under clamped condition not, clamping head 27 rotating shrinkings of Telescopic rotating cylinder move to other places, do not hinder picking and placeing of body under instrument board upper body and instrument board.
Also be provided with for locking rollover stand 2 and make its fixing lockable mechanism on the frame 1 of this assembly tooling.This lockable mechanism comprises the brake disc 4 on the briquetting 6 driven by the lock-up cylinder be located on frame 1 and the back shaft 3 that is located at main body frame 21 right sides, briquetting 6 and brake disc 4 match, briquetting 6 is arc surface towards the side of brake disc 4, the arc surface of briquetting 6 is provided with friction plate, lock-up cylinder can promote briquetting 6 levels and move towards brake disc 4, frictional resistance brake disc 4 produced by friction plate, can make rollover stand 2 stop operating gradually, until be completely fixed motionless.Lock-up cylinder, by gas source feed, is provided with the foot-propelled gauge tap 7 opened and closed for controlling lock-up cylinder in the bottom of frame 1.
The assembly method of this assembly tooling comprises following step:
Adjust rollover stand 2 attitudes, make rollover stand 2 in original state, main body frame 21 is positioned at the top of carriage 22, then uses lockable mechanism that rollover stand 2 is fixing;
By the instrument board upper body just facing to the state of carriage 22, to put into the recessed area 28 of carriage 22, then by body under instrument board also just facing to the state of carriage 22, to put into the recessed area 28 of carriage 22, simultaneously by the aligned in position of body under instrument board upper body and instrument board;
Pull the hand control switch 5 on frame 1, oscillating cylinder and Telescopic rotating air cylinder driven clamping head 27 by clamp mechanism are pressed abd fixed on body under instrument board upper body and instrument board on carriage 22;
Be screwed into screw in the installing hole of the corresponding position, the back side of body under instrument board upper body and instrument board;
Foot-operated foot-propelled gauge tap 7, lock-up cylinder drives briquetting 6 to unclamp from brake disc 4, and attitudes are adjusted in 2 upsets of operation rollover stand, make carriage 22 be positioned at the top of main body frame 21, now the facing up of body under instrument board upper body and instrument board; Foot-operated foot-propelled gauge tap 7, reuse lockable mechanism rollover stand 2 is fixing;
Be screwed into screw in the installing hole of the positive corresponding position of body under instrument board upper body and instrument board;
Complete the assembling of body under instrument board upper body and instrument board, form panel assembly, foot-operated foot-propelled gauge tap 7, lock-up cylinder drives briquetting 6 to unclamp from brake disc 4, attitude is adjusted in 2 upsets of operation rollover stand, pull the hand control switch 5 on frame 1, clamp mechanism is unclamped, and finally takes out panel assembly.
The above is exemplarily described the present invention by reference to the accompanying drawings; obviously specific implementation of the present invention is not subject to the restrictions described above; as long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all within protection scope of the present invention.
Claims (10)
1. an automobile instrument panel assembly assembly tooling, assembling for body under the instrument board upper body of panel assembly and instrument board, it is characterized in that: comprise frame, frame is provided with for carrying body under described instrument board upper body and instrument board and doing the rollover stand of the motion that rotates in a circumferential direction, and rollover stand is provided with the clamp mechanism for body under fixer dash board upper body and instrument board.
2. automobile instrument panel assembly assembly tooling according to claim 1 is characterized in that: described clamp mechanism comprises several oscillating cylinders and Telescopic rotating cylinder, and oscillating cylinder and Telescopic rotating cylinder are provided with clamping head.
3. automobile instrument panel assembly assembly tooling according to claim 2, it is characterized in that: described rollover stand comprises the main body frame that is supported on described frame and is located on main body frame for carrying the carriage of body under described instrument board upper body and instrument board, and carriage is provided with the recessed area that the shape with panel assembly is complementary.
4. automobile instrument panel assembly assembly tooling according to claim 3 is characterized in that: described main body frame is a rectangle frame, and described carriage is positioned at the interior zone of main body frame.
5. according to the described automobile instrument panel assembly assembly tooling of claim 3 or 4, it is characterized in that: the rotation centerline of described main body frame is positioned at horizontal plane, and main body frame is supported on described frame by back shaft in the left and right sides.
6. automobile instrument panel assembly assembly tooling according to claim 5, it is characterized in that: described oscillating cylinder is provided with two at described main body frame, and with the state arrangement that parallels with the rotation centerline of main body frame in the front side of main body frame, two oscillating cylinders drive clamping heads to be pressed on described instrument board upper body.
7. automobile instrument panel assembly assembly tooling according to claim 6, it is characterized in that: described Telescopic rotating cylinder respectively arranges one on rear side, left side and the right side of described main body frame, and three Telescopic rotating air cylinder driven clamping heads are pressed under described instrument board on body.
8. automobile instrument panel assembly assembly tooling according to claim 7 is characterized in that: described frame is provided with for the described rollover stand of locking and makes its fixing lockable mechanism.
9. automobile instrument panel assembly assembly tooling according to claim 8, it is characterized in that: described lockable mechanism comprises the brake disc on the briquetting driven by the lock-up cylinder be located on described frame and the back shaft that is located at described main body frame one side, briquetting is arc surface towards the side of brake disc, and the arc surface of briquetting is provided with friction plate.
10. the assembly method according to the described automobile instrument panel assembly assembly tooling of claim 1 to 9, is characterized in that, comprising:
Adjust the rollover stand attitude, make main body frame be positioned at the top of carriage, use lockable mechanism that rollover stand is fixed;
By the instrument board upper body just facing to the state of carriage, to put into the recessed area of carriage, then by body under instrument board also just facing to the state of carriage, to put into the recessed area of carriage, simultaneously by the aligned in position of body under instrument board upper body and instrument board;
Use clamp mechanism that body under instrument board upper body and instrument board is pressed abd fixed on carriage;
Under instrument board upper body and instrument board, the installing hole at the back side of body is screwed into screw;
Unclamp the briquetting of lockable mechanism, adjust the rollover stand attitude, make carriage be positioned at the top of main body frame, reuse lockable mechanism rollover stand is fixed, now the facing up of body under instrument board upper body and instrument board;
Under instrument board upper body and instrument board, the installing hole in the front of body is screwed into screw;
Complete the assembling of body under instrument board upper body and instrument board, form panel assembly, unclamp the briquetting of lockable mechanism, attitude is adjusted in the upset of operation rollover stand, unclamps the clamp mechanism on rollover stand, finally takes out panel assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373558.XA CN103447817B (en) | 2013-08-23 | 2013-08-23 | A kind of automobile instrument panel assembly assembly tooling and assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373558.XA CN103447817B (en) | 2013-08-23 | 2013-08-23 | A kind of automobile instrument panel assembly assembly tooling and assembly method |
Publications (2)
| Publication Number | Publication Date |
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| CN103447817A true CN103447817A (en) | 2013-12-18 |
| CN103447817B CN103447817B (en) | 2015-09-16 |
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| CN201310373558.XA Expired - Fee Related CN103447817B (en) | 2013-08-23 | 2013-08-23 | A kind of automobile instrument panel assembly assembly tooling and assembly method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104117850A (en) * | 2014-07-24 | 2014-10-29 | 福州小神龙表业技术研发有限公司 | Automatic clock movement assembly line |
| CN104227412A (en) * | 2014-09-22 | 2014-12-24 | 安徽江淮汽车股份有限公司 | Device for installing gearbox valve body |
| CN104626532A (en) * | 2014-12-10 | 2015-05-20 | 芜湖新宝超声波设备有限公司 | Simple automobile door panel assembling tool |
| CN105855767A (en) * | 2016-05-12 | 2016-08-17 | 安徽天海厨房设备有限公司 | Welding method of cooking utensil |
| CN106112464A (en) * | 2016-08-30 | 2016-11-16 | 安徽安凯汽车股份有限公司 | A kind of passenger door assembly fixture |
| CN106272439A (en) * | 2016-10-17 | 2017-01-04 | 上汽大众汽车有限公司 | A kind of instrumental panel localization method and instrumental panel mechanical hand |
| CN106584063A (en) * | 2016-12-30 | 2017-04-26 | 湖南先步信息股份有限公司 | Intelligent assembling traction mechanism |
| WO2018149334A1 (en) * | 2017-02-15 | 2018-08-23 | 上海蔚来汽车有限公司 | Vehicle dashboard sub-assembly station |
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| JPH1043969A (en) * | 1996-08-08 | 1998-02-17 | Toyota Auto Body Co Ltd | Clamp device of work |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104117850A (en) * | 2014-07-24 | 2014-10-29 | 福州小神龙表业技术研发有限公司 | Automatic clock movement assembly line |
| CN104227412A (en) * | 2014-09-22 | 2014-12-24 | 安徽江淮汽车股份有限公司 | Device for installing gearbox valve body |
| CN104227412B (en) * | 2014-09-22 | 2016-12-07 | 安徽江淮汽车股份有限公司 | For installing the device of change speed gear box valve body |
| CN104626532A (en) * | 2014-12-10 | 2015-05-20 | 芜湖新宝超声波设备有限公司 | Simple automobile door panel assembling tool |
| CN105855767A (en) * | 2016-05-12 | 2016-08-17 | 安徽天海厨房设备有限公司 | Welding method of cooking utensil |
| CN106112464A (en) * | 2016-08-30 | 2016-11-16 | 安徽安凯汽车股份有限公司 | A kind of passenger door assembly fixture |
| CN106112464B (en) * | 2016-08-30 | 2018-08-14 | 安徽安凯汽车股份有限公司 | A kind of passenger door assembly fixture |
| CN106272439A (en) * | 2016-10-17 | 2017-01-04 | 上汽大众汽车有限公司 | A kind of instrumental panel localization method and instrumental panel mechanical hand |
| CN106584063A (en) * | 2016-12-30 | 2017-04-26 | 湖南先步信息股份有限公司 | Intelligent assembling traction mechanism |
| WO2018149334A1 (en) * | 2017-02-15 | 2018-08-23 | 上海蔚来汽车有限公司 | Vehicle dashboard sub-assembly station |
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|---|---|
| CN103447817B (en) | 2015-09-16 |
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Address after: 241009 Huaihai Road, Wuhu Economic and Technological Development Zone, Anhui Province Patentee after: Wuhu Yuexing automotive trim Co. Address before: 241009 Huaihai Road, Wuhu Economic and Technological Development Zone, Anhui Province Patentee before: JOHNSON CONTROLS (WUHU) AUTOMOTIVE INTERIORS Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150916 Termination date: 20210823 |