CN103444811A - Infrared crusty pancake baking device with trays conveyed circularly - Google Patents
Infrared crusty pancake baking device with trays conveyed circularly Download PDFInfo
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- CN103444811A CN103444811A CN201210578179XA CN201210578179A CN103444811A CN 103444811 A CN103444811 A CN 103444811A CN 201210578179X A CN201210578179X A CN 201210578179XA CN 201210578179 A CN201210578179 A CN 201210578179A CN 103444811 A CN103444811 A CN 103444811A
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- crusty pancake
- pallet
- infrared ray
- baked
- annular
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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Abstract
The invention discloses an infrared crusty pancake baking device with trays conveyed circularly. A circular channel is arranged on the bottom surface of a circular tunnel kiln, a circular rail corresponding to the circular channel is arranged on a frame under the tunnel kiln, vertical supporting rods are uniformly distributed and fixedly connected on a circular conveying chain corresponding to the circular rail, the supporting rods are fit with the circular channel, the trays are fixedly connected to the supporting rods located in the tunnel kiln, rollers arranged at lower ends of the supporting rods located on the lower portion of the tunnel kiln are fit with the circular rail, electric heating tubes are respectively distributed above and below the trays in the tunnel kiln, transmission vertical shafts with conveying chain wheels are respectively arranged at corners of the circular rail, the conveying chain wheels are fit with the conveying chain, a driven chain wheel is mounted on one of the transmission vertical shafts, and a driving chain wheel drives the driven chain wheel through the chain. The infrared crusty pancake baking device is reasonable in structure and convenient to operate, capable of realizing continuous batch production of crusty pancakes with high production efficiency, has high heating efficiency as the baking temperature of the inside of the tunnel kiln can be adjusted, and further is environment friendly and sanitary.
Description
Technical field
The invention belongs to food processing equipment, particularly the roasting crusty pancake of the circulating infrared ray of a kind of pallet device.
Background technology
Crusty pancake is traditional face baked food processed that the Xinjiang region various nationalities like.The facility of producing crusty pancake is pit, and the processing and fabricating of crusty pancake is all generally to be sticked on and burnt on hot pit inwall by the base of manually craming food into one's mouth, and with the fire of coal, carries out baking.Its weak point is to work under hard conditions, and barbecue efficiency is low, and coal burning produces volume of smoke the surface of craming food into one's mouth is polluted, and sanitary condition is poor.
Chinese patent 200920139929.7, patent name: " far infrared pit ", its structure is: the pit body is arranged on the end face of controlling base, infrared heating apparatus and Pyroceram plate are being set respectively from down to up on the bottom surface of pit body, the pit lid is being installed on the opening at pit top.Connect the power supply of infrared heating apparatus, by Pyroceram plate baking Nang base.Its advantage is the flames of anger, does not produce flue gas.Eliminated the pollution of flue dust, improved sanitary condition, and the crusty pancake base speed of baking is fast.Its weak point is can not continuous batch production, and production efficiency is low, and the crusty pancake of production lacks the local flavor of tradition crusty pancake, and the thermal efficiency is low, and staff's labour intensity is large.
Summary of the invention
The object of the present invention is to provide the roasting crusty pancake of the circulating infrared ray of a kind of pallet device, it is rational in infrastructure, easy to operate, can realize the continuous batch production of crusty pancake, and production efficiency is high, and the baking temperature in tunnel cave can be regulated, and the thermal efficiency is high, environmentally-friendly sanitary.
The object of the present invention is achieved like this: the roasting crusty pancake of the circulating infrared ray of a kind of pallet device, on the annular center line of the annular tunnel kiln bottom surface of sealing, annular through groove is being set, the circular orbit corresponding with annular through groove is being set on the frame below tunnel cave, uniform affixed upright support bar on the ring-shaped conveying chain bar corresponding with circular orbit, uniform upright support bar matches with annular through groove, be positioned at affixed pallet on the support bar of tunnel cave, the roller that is positioned at the support bar lower end setting of tunnel cave bottom matches with circular orbit, at the tunnel cave of the above and below that the is positioned at pallet uniform electric heating tube that arranging respectively, the transmission vertical shaft that transportation sprocket is housed is being set respectively in the corner of circular orbit, transportation sprocket matches with chain, on a transmission vertical shaft therein, driven sprocket is installed, the drive sprocket of installing on electric motor driven reducer output shaft is by the driven sprocket on chain-driving transmission vertical shaft.
When the present invention works, motor drives the chain shuttling movement, and the tray support bar is along with the chain shuttling movement, and the tray support bar drives the nitre soil pallet shuttling movement in tunnel that is placed with crusty pancake.Tunnel first carries out preheating, when temperature reaches more than 200 ℃, open motor and drive tray motion, start roasting crusty pancake, have 26 pallets in tunnel, each pallet rotates a circle in tunnel needs 10-12 minute, and the diameter of each pallet, in the 330mm left and right, estimates can produce in one hour the crusty pancake of 130 diameters in the 320mm left and right.The two-layer interior electric heating tube in Nei Fen the upper and lower, tunnel, upper strata is directly over pallet, and lower floor is positioned at the below of pallet, in the both sides, tunnel.The three-phase alternating-current supply that adds thermal recovery 380V, the voltage at the two ends of each electric heating tube is 220V.Pallet has electric heating tube up and down, and it is constant that following power keeps, and top to be designed to power adjustable, is convenient to control the temperature in tunnel, also is conducive to save electric energy.Heating part adopts temperature controller to control the opening and closing of electric heating tube, guarantees that the temperature in tunnel is upper and lower at the suitable temperature of roasting crusty pancake, makes the ripe degree of the crusty pancake baked guaranteed.
Because the roasting crusty pancake of the circulating infrared ray of pallet device adopts the refractory masses of traditional nitre soil as pallet and tunnel cave, make the crusty pancake that the bakes taste with the tradition crusty pancake, and adopt infrared heating mode, the crusty pancake clean hygiene baked, and do not have pollutant to produce, environmentally-friendly sanitary.
The present invention is rational in infrastructure, easy to operate, has realized the continuous batch production of crusty pancake, and production efficiency is high, and the baking temperature in tunnel cave can be regulated, and the thermal efficiency is high, environmentally-friendly sanitary.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention will be further described,
Fig. 1 is main TV structure schematic diagram of the present invention;
The plan structure schematic diagram that Fig. 2 is Fig. 1;
The A-A sectional structure schematic diagram that Fig. 3 is Fig. 1;
Fig. 4 is the support bar assembly structure schematic diagram that pallet is housed;
The B-B sectional structure schematic diagram that Fig. 5 is Fig. 4.
The specific embodiment
The roasting crusty pancake of the circulating infrared ray of a kind of pallet device, as Fig. 1, Fig. 2, Fig. 3, shown in, on the annular center line of annular tunnel kiln 1 bottom surface of sealing, annular through groove is being set, on frame 2 below tunnel cave 1, the circular orbit corresponding with annular through groove 5 is being set, uniform affixed upright support bar 6 on the ring-shaped conveying chain bar 8 corresponding with circular orbit 5, uniform upright support bar 6 matches with annular through groove, be positioned at affixed pallet 12 on the support bar 6 of tunnel cave 1, the roller 7 that is positioned at the support bar 6 lower ends settings of tunnel cave 1 bottom matches with circular orbit 5, at the uniform electric heating tube 14 that arranging of tunnel cave 1 difference of the above and below that is positioned at pallet 12, the transmission vertical shaft 10 that transportation sprocket 15 is housed is being set respectively in the corner of circular orbit 5, transportation sprocket 15 matches with chain 8, on a transmission vertical shaft 10 therein, driven sprocket 11 is installed, the drive sprocket 9 of installing on electric motor driven reducer output shaft is by the driven sprocket 11 on chain-driving transmission vertical shaft 10.The structure of tunnel cave 1 is for refractory masses 13 is being set on tunnel cave 1 inner walls, in a side of annular tunnel kiln 1, is provided with the opening of putting, get crusty pancake.Tunnel cave 1 inner walls mainly adopts the nitre soil that heat storage capacity is strong, and outside is surrounded by the heat-insulation layer of aluminosilicate material, and on support bar 6, cover has the rectangle iron sheet, reduces scattering and disappearing of heat.Refractory material 13 consists of internal layer and skin.Internal layer consists of nitre soil, and skin consists of alumina silica refractory.As shown in Figure 4, Figure 5, on pallet 12 cards that formed by metallic plate, non-metallic refractory layer 16 is being set.Non-metallic refractory layer 16 consists of nitre soil.The internal layer of tunnel cave 1 inner walls refractory masses adopts nitre soil, and the nitre soil layer is set on the card of pallet 6, makes the crusty pancake baked have the local flavor of tradition crusty pancake.At interior uniform 20-30 the pallet 12 that arranging of tunnel cave 1, each pallet 12 is at one week needs 5-12 minute of the interior operation of annular tunnel kiln 1.The diameter of pallet 12 is 300-330mm.Electric heating tube 14 consists of infrared ray heating tube.Directional wheel 4 and universal wheel 3 are installed on the frame 2 of tunnel cave 1 bottom.Directional wheel 4 and universal wheel 3 are installed on the frame 2 of tunnel cave 1 bottom, can solve the mobile problem of whole machine.
Claims (9)
1. the circulating infrared ray of pallet is baked the crusty pancake device, it is characterized in that: on the annular center line of annular tunnel kiln (1) bottom surface of sealing, annular through groove is being set, on frame (2) below tunnel cave (1), the circular orbit corresponding with annular through groove (5) is being set, at upper uniform affixed the upright support bar (6) of the ring-shaped conveying chain bar (8) corresponding with circular orbit (5), uniform upright support bar (6) matches with annular through groove, be positioned at upper affixed the pallet (12) of the support bar (6) of tunnel cave (1), the roller (7) that is positioned at support bar (6) the lower end setting of tunnel cave (1) bottom matches with circular orbit (5), at the tunnel cave (1) of the above and below that is positioned at pallet (12) the uniform electric heating tube (14) that arranging respectively, the transmission vertical shaft (10) that transportation sprocket (15) is housed is being set respectively in the corner of circular orbit (5), transportation sprocket (15) matches with chain (8), on a transmission vertical shaft (10) therein, driven sprocket (11) is installed, the drive sprocket of installing on electric motor driven reducer output shaft (9) is by the driven sprocket (11) on chain-driving transmission vertical shaft (10).
2. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, it is characterized in that: the structure of tunnel cave (1) is for refractory masses (13) is being set on tunnel cave (1) inner walls, in a side of annular tunnel kiln (1), is provided with the opening of putting, get crusty pancake.
3. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, and it is characterized in that: refractory material (13) consists of internal layer and skin, and internal layer consists of nitre soil, and skin consists of alumina silica refractory.
4. the roasting crusty pancake of the circulating infrared ray of a kind of pallet according to claim 1 device, is characterized in that: on the pallet consisted of metallic plate (12) card, non-metallic refractory layer (16) is being set.
5. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, and it is characterized in that: non-metallic refractory layer (16) consists of nitre soil.
6. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, it is characterized in that: uniform 20-30 the pallet (12) that arranging in tunnel cave (1), each pallet (12) moves one week needs 5-12 minute in annular tunnel kiln (1).
7. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, and it is characterized in that: the diameter of pallet (12) is 300-330mm.
8. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, and it is characterized in that: electric heating tube (14) consists of infrared ray heating tube.
9. the circulating infrared ray of a kind of pallet according to claim 1 is baked the crusty pancake device, and it is characterized in that: the frame (2) of tunnel cave (1) bottom is installed with directional wheel (4) and universal wheel (3).
Priority Applications (1)
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CN201210578179.XA CN103444811B (en) | 2012-12-27 | 2012-12-27 | Infrared crusty pancake baking device with trays conveyed circularly |
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CN201210578179.XA CN103444811B (en) | 2012-12-27 | 2012-12-27 | Infrared crusty pancake baking device with trays conveyed circularly |
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CN103444811A true CN103444811A (en) | 2013-12-18 |
CN103444811B CN103444811B (en) | 2015-04-08 |
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CN201210578179.XA Expired - Fee Related CN103444811B (en) | 2012-12-27 | 2012-12-27 | Infrared crusty pancake baking device with trays conveyed circularly |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104642415A (en) * | 2014-12-31 | 2015-05-27 | 刘祥锋 | Automatic control food dryer |
CN107616196A (en) * | 2017-09-28 | 2018-01-23 | 裴丹平 | A kind of new type auto oven of chain-arranged type high/low temperature hierarchical control |
Citations (13)
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---|---|---|---|---|
GB708947A (en) * | 1951-03-17 | 1954-05-12 | William George Owen Davies | Work-feeding means for tunnel kilns or ovens |
GB796813A (en) * | 1955-01-31 | 1958-06-18 | Parker Mitchell Engineering Co | Improvements in and relating to drying or baking ovens, kilns and the like |
JPS5812984A (en) * | 1981-07-16 | 1983-01-25 | 株式会社村田製作所 | Electric furnace for continuous baking |
DE3931301A1 (en) * | 1989-09-20 | 1991-03-28 | Riedhammer Gmbh Co Kg | Tunnel furnace - has channel slits in the base for chain mounted pedestals to range through and carry the workpieces for firing |
CN101179940A (en) * | 2005-05-23 | 2008-05-14 | 泰克诺佛尼有限公司 | Industrial tunnel type wood burning oven for the baking of pizza and similar alimentary products |
CN201171329Y (en) * | 2007-10-25 | 2008-12-31 | 韩岳 | Far-infrared ray sweet-potato oven |
CN201199882Y (en) * | 2008-06-10 | 2009-03-04 | 热合曼江·阿吾提 | Electrical heating device for roasting naan |
CN201219457Y (en) * | 2008-06-27 | 2009-04-15 | 热合曼江·阿吾提 | Continuous type naan-roasting device |
CN201384411Y (en) * | 2009-03-09 | 2010-01-20 | 帕提古丽·阿布都热依木 | Infrared Nang pit |
JP2010151369A (en) * | 2008-12-25 | 2010-07-08 | Tokai Konetsu Kogyo Co Ltd | Continuous heat treatment furnace |
CN201548042U (en) * | 2009-11-13 | 2010-08-11 | 郭方洁 | Tray baking oven for products on production line |
JP2012130275A (en) * | 2010-12-21 | 2012-07-12 | Nakai:Kk | Electromagnetic induction heating type food baking machine |
CN203027999U (en) * | 2012-12-27 | 2013-07-03 | 新疆农业大学 | Tray circulating type infrared naan baking device |
-
2012
- 2012-12-27 CN CN201210578179.XA patent/CN103444811B/en not_active Expired - Fee Related
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB708947A (en) * | 1951-03-17 | 1954-05-12 | William George Owen Davies | Work-feeding means for tunnel kilns or ovens |
GB796813A (en) * | 1955-01-31 | 1958-06-18 | Parker Mitchell Engineering Co | Improvements in and relating to drying or baking ovens, kilns and the like |
JPS5812984A (en) * | 1981-07-16 | 1983-01-25 | 株式会社村田製作所 | Electric furnace for continuous baking |
DE3931301A1 (en) * | 1989-09-20 | 1991-03-28 | Riedhammer Gmbh Co Kg | Tunnel furnace - has channel slits in the base for chain mounted pedestals to range through and carry the workpieces for firing |
CN101179940A (en) * | 2005-05-23 | 2008-05-14 | 泰克诺佛尼有限公司 | Industrial tunnel type wood burning oven for the baking of pizza and similar alimentary products |
CN201171329Y (en) * | 2007-10-25 | 2008-12-31 | 韩岳 | Far-infrared ray sweet-potato oven |
CN201199882Y (en) * | 2008-06-10 | 2009-03-04 | 热合曼江·阿吾提 | Electrical heating device for roasting naan |
CN201219457Y (en) * | 2008-06-27 | 2009-04-15 | 热合曼江·阿吾提 | Continuous type naan-roasting device |
JP2010151369A (en) * | 2008-12-25 | 2010-07-08 | Tokai Konetsu Kogyo Co Ltd | Continuous heat treatment furnace |
CN201384411Y (en) * | 2009-03-09 | 2010-01-20 | 帕提古丽·阿布都热依木 | Infrared Nang pit |
CN201548042U (en) * | 2009-11-13 | 2010-08-11 | 郭方洁 | Tray baking oven for products on production line |
JP2012130275A (en) * | 2010-12-21 | 2012-07-12 | Nakai:Kk | Electromagnetic induction heating type food baking machine |
CN203027999U (en) * | 2012-12-27 | 2013-07-03 | 新疆农业大学 | Tray circulating type infrared naan baking device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104642415A (en) * | 2014-12-31 | 2015-05-27 | 刘祥锋 | Automatic control food dryer |
CN107616196A (en) * | 2017-09-28 | 2018-01-23 | 裴丹平 | A kind of new type auto oven of chain-arranged type high/low temperature hierarchical control |
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Publication number | Publication date |
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CN103444811B (en) | 2015-04-08 |
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