CN206150412U - Processing system of hickory nut - Google Patents
Processing system of hickory nut Download PDFInfo
- Publication number
- CN206150412U CN206150412U CN201620691675.XU CN201620691675U CN206150412U CN 206150412 U CN206150412 U CN 206150412U CN 201620691675 U CN201620691675 U CN 201620691675U CN 206150412 U CN206150412 U CN 206150412U
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- 238000012546 transfer Methods 0.000 claims abstract description 11
- 235000009025 Carya illinoensis Nutrition 0.000 claims description 26
- 241001453450 Carya illinoinensis Species 0.000 claims description 26
- 230000008093 supporting effect Effects 0.000 claims description 14
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- 238000010438 heat treatment Methods 0.000 abstract description 9
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Landscapes
- Baking, Grill, Roasting (AREA)
Abstract
In this application a processing system of hickory nut, including the parcher, former feed bin, the conveyer, cooling bin, the left side outside of parcher is equipped with former feed bin, be equipped with the conveyer of conveying hickory nut between parcher and the former feed bin, the right side upper portion of parcher is equipped with the air -blower of collecting high -temperature gas in the parcher, parcher right side lower part is equipped with the cooling bin who is arranged in cooling off the hickory nut that the parcher carried out, be equipped with the conveyer on cooling bin's the side, the outside of conveyer is equipped with the transfer chamber, the upper portion of transfer chamber is equipped with the stoving case, the lower part is equipped with carries the platform, the lower extreme is equipped with exhaust gas treating unit, at least, have baking process heating in batches evenly, shell, unified effect of drying are broken in the shock chilling.
Description
Technical Field
The application relates to a processing system of hickory nuts, which is used for processing the hickory nuts.
Background
In the prior art:
for example: chinese patent application No. CN 200920061289.2; application date 2009.07.22; a peanut material frying machine is characterized in that a feeding funnel (9) is arranged on a rack (1), a crushing mechanism is arranged below the feeding funnel (9), a spiral conveyor is arranged below the crushing mechanism, a heater (13) is arranged in the spiral conveyor, and a discharge hole (18) is formed in the bottom of the spiral conveyor. The crushing mechanism comprises a rotating roller (11) driven by a transmission mechanism (6), wherein the periphery of the rotating roller (11) is provided with crushed particle teeth (12) at intervals to be matched with a channel below the feeding hopper (9). The screw conveyor comprises a rotating drum [16] driven by a transmission mechanism [6], wherein the periphery of the rotating drum [16] is provided with a helical blade [15] which is matched with a rotating drum [17] fixed on the rack [1 ]. The utility model has the characteristics of the quality is light, the structure is inseparable, the installation is removed conveniently, occupation space is little, make have longe-lived, processing stir-fry system effectual.
In this application, disclose the structure of frying the material machine, but this kind of stir-fry material mode is that the mode that adopts the lateral wall to heat goes on, and the hickory nut of the position of unable contact can't be heated with the mode of lateral wall contact, leads to being heated inhomogeneously.
Another example is: chinese patent application No. CN 201210003918.2; application date 2012.01.09; the invention relates to a processing method of hickory, which takes hickory as raw material and is prepared by screening, grading, rinsing, high-temperature frying, quick cooling and cracking, drying and cooling; the method is characterized in that: the specific processing steps are as follows: screening and grading the hickory nuts to be processed according to sizes; rinsing the screened and classified pecans with the outer diameters of 19.5-21.5 mm to remove impurities; adding the rinsed hickory nuts into a rotary pot, and frying at the temperature of 200-220 ℃ for 25-35 min; quickly transferring the pecan fried at high temperature into ice water at the temperature of 0 ℃ to enable the pecan to automatically crack shells; drying the hickory nut subjected to automatic shell cracking for 3-4 hours at the ambient temperature of 90-100 ℃ until the moisture on the surface of the hickory nut is dried; and (3) cooling: and (4) placing the dried hickory nuts on an air cooling line, cooling to normal temperature, and packaging for sale. The invention not only maintains the unique flavor of the pecan to the maximum extent, but also the processed pecan is completely shelled and is convenient for eaters to peel by hands.
In this application, although the pecan is subjected to high-temperature frying, the high-temperature treatment is not disclosed, and the large-scale production necessarily requires sufficient heating, which is not disclosed in this document.
The above patent applications are different in technical solution purposes and technical problems to be solved, and therefore, the technical solutions thereof include different structures and methods, which cannot be simply combined for the present patent application, otherwise, the structural design is more complicated, or cannot be implemented, and so on.
In view of this, how to design a processing system of hickory nut to overcome the above-mentioned defects in the prior art is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The application aims to overcome the technical problems in the prior art and provide a processing system of hickory nuts.
The utility model provides a purpose is accomplished through following technical scheme, a processing system of hickory nut, including the parcher, former feed bin, the conveyer, the cooling bin, the left side outside of parcher is equipped with former feed bin, be equipped with the conveyer of conveying hickory nut between parcher and former feed bin, the right side upper portion of parcher is equipped with the air-blower of collecting the high-temperature gas in the parcher, parcher right side lower part is equipped with the cooling bin that is arranged in cooling the parcher to carry out hickory nut, be equipped with the conveyer on the side in cooling bin, the outside of conveyer is equipped with the transfer chamber, the upper portion of transfer chamber is equipped with the stoving case, the lower part is equipped with carries the platform, the lower extreme is equipped with exhaust-.
The baking and frying machine comprises a baking and frying box, a feeding device and a discharge port which are arranged on two sides of the baking box, a hot air furnace is arranged outside the feeding device on one side close to the baking box, a hot air pipe is connected between the feeding device and the hot air furnace, the discharge port comprises a discharge sleeve which is sleeved on the right side of the baking and frying box, an air outlet is fixedly arranged at the upper part of the discharge sleeve, and a discharge hopper is downwards fixed on the discharge sleeve.
The baking and frying box is of a hollow cylindrical structure, and helical blades for pushing the pecans to move are arranged in the inner side wall of the cylinder.
And a supporting seat for supporting the baking box to roll is arranged on the baking box in a surrounding manner.
The supporting seat is arranged along two sides of the baking and frying box.
The supporting seat comprises annular steel sleeves fixedly sleeved on the left side and the right side of the baking and frying box and a bearing seat which is installed along the lower part of the annular steel sleeve and supports the annular steel sleeves in a butting mode.
And a transmission disc for driving the baking box to roll is fixedly sleeved at the middle position of the baking box.
The transmission disc comprises a fluted disc fixed at the middle position of the baking box and a gear meshed on the fluted disc.
The feeder is sleeved with a feeding sleeve along a left port of the baking box, and the feeding sleeve is fixedly connected with the hot air pipe.
Compared with the prior art, the application has the following obvious advantages and effects:
1. simple structure, reasonable design, tight connection and high stability.
2. Convenient material selection, convenient production and manufacture, low cost and easy popularization.
3. The method comprises the steps of fully and uniformly heating a batch of pecans in a baking mode, and carrying out shock cooling and shell breaking.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a schematic overall structure diagram of the present application.
Fig. 2 is an overall schematic view of the roasting machine of the present application.
Fig. 3 is an internal schematic diagram of the roasting machine of the present application.
Fig. 4 is a transmission schematic diagram of the roasting and frying machine in the application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The processing system of the hickory nut comprises a baking and frying machine 1, a raw material bin 2, a conveyor 3 and a cooling bin 5, wherein the raw material bin 2 is arranged outside the left side of the baking and frying machine 1, the conveyor 3 for conveying the hickory nut is arranged between the baking and frying machine 1 and the raw material bin 2, an air blower 4 for collecting high-temperature gas in the baking and frying machine 1 is arranged at the upper part of the right side of the baking and frying machine 1, the cooling bin 5 for cooling the hickory nut conveyed out of the baking and frying machine 1 is arranged at the lower part of the right side of the baking and frying machine 1, the conveyor 3 is arranged on the side edge of the cooling bin 5, a conveying chamber 6 is arranged outside the conveyor 3, a drying box 7 is arranged at the upper part of the conveying chamber 6, a conveying; at least has the effects of uniform heating of batch baking treatment, quick cooling and shell breaking and uniform drying.
As shown in figures 1 to 4 of the drawings,
utilize raw materials storehouse 2 to collect the hickory nut, be convenient for belt conveyor 3 unify the hickory nut and carry out unified the toasting to baking machine 1 in.
Wherein, utilize air-blower 4 to be connected with air outlet 172 on the discharge gate 17, and then unify the collection to the gas after toasting, and then realize the effect of environmental protection.
The pecans which are heated to high temperature in the baking and frying machine 1 are processed through the cooling bin 5, and then the shell breaking by quenching is realized.
The cooling bin 5 can adopt an ice water tank in the prior art to carry out shell breaking treatment on the hickory nut.
The side of the cooling bin 5 is provided with a conveyor 3, and the pecans in the cooling bin 5 are conveyed to a conveying chamber 6 for drying through the metal belt type conveyor 3.
The conveyor 3 extends to the middle position of the transfer chamber 6, and conveys the pecans to a conveying table 8 fixed at the lower part of the transfer chamber 6 and is uniformly collected by the conveying table 8.
The upper portion of transfer chamber 6 is equipped with stoving case 7, and stoving case 7 is connected with the pipeline of air-blower 4 is unified, utilizes the gas that has the temperature that parcher 1 discharged out to dry the hickory nut on carrying platform 8, realizes waste gas utilization, utilizes stoving case 7 to carry out cellular-type gas blowing pipeline to waste gas and carries out even emission, is favorable to carrying the even drying of the hickory nut on the platform 8.
The transfer table 8 may be implemented using a laterally placed conveyor 3.
An exhaust gas processor 61 is provided at the lower end of the transfer chamber 6, and exhaust gas is collected uniformly by the exhaust gas processor 61 and is subjected to environmental protection treatment.
The exhaust gas treatment device 61 may be implemented by using an exhaust gas treatment device in the prior art.
A narrow gap is left between the left end of the conveying chamber 6 and the upper part of the conveying platform 8 for the hickory nut to pass through. The exhaust gas processor 61 is beneficial to recovering the exhaust gas.
A processing system of hickory nuts, the baking and frying machine 1 comprises a baking and frying box 11, a material loading device 14 and a material outlet 17 which are arranged at two sides of the baking box 11, a hot air furnace 16 is arranged outside the material loading device 14 at one side close to the baking box 11, a hot air pipe 15 is connected between the material loading device 14 and the hot air furnace 16, the material outlet 17 comprises a material outlet sleeve 171 which is sleeved on the right side of the baking and frying box 11, an air outlet 172 is fixedly arranged at the upper part of the material outlet sleeve 171, and a material outlet hopper 173 is downwards fixed on the material; at least has the effect of fully heating and uniformly heating the batch of the hickory nuts by adopting a baking mode.
In the embodiment of the application, the feeder 14 is used for feeding a large amount of hickory nuts into the baking and frying box 11, and the hickory nuts are baked in the baking and frying box 11 in a manner of full contact of high-temperature hot air.
Fundamentally solves the processing mode that the contact area is undersize that the oven 11 lateral wall of parcher and hickory nut contact and lead to among the prior art.
Utilize high-temperature gas to process hickory, not only can realize abundant heating also having realized drying simultaneously, saved the process, utilize the combustion of hot-blast furnace 16 to produce the gas that is heated, utilize hot-blast main 15 to carry the high-temperature gas who is heated to carry to the stoving case 11 along glassware 14 one side, finally get rid of gas through discharge gate 17.
A processing system of hickory nuts, a baking and frying machine 1 comprises a baking and frying box 11, a material loading device 14, a material outlet 17, a hot blast stove 16 and a hot blast pipe 15.
In the embodiment of the present application,
the drying and frying box 11 is of a hollow cylindrical structure, stirs the hickory nuts in a rolling mode, and is convenient for realizing continuous movement of a large number of hickory nuts by adopting the rolling mode, so that the high-temperature gas is contacted with the hickory nuts.
The cylindrical inner side wall is provided with a helical blade 111 for pushing the hickory nut to move.
The movement of the hickory nut is assisted by the helical blade 111, the movement direction of the hickory nut can be guided, the helical blade 111 in the attached drawings inclines along the same direction, the effect of helical conveying can be achieved, and the helical blade 111 can conveniently push the hickory nut to be conveyed out of the cylindrical baking and frying box 11.
In the loading device 14 and the discharge port 17 on both sides of the oven 11, a large number of pecans enter from the loading device 14 on one side of the oven 11 and are gradually conveyed to the discharge port 17 on the other end of the oven 11 along the whole space of the oven 11.
The rotation rate of oven 11 multiplied by the transverse length of oven 11 divided by the angle of inclination of helical blades 111 is equal to the toasting time of the pecans.
When the inclination angle of the helical blade 111 is fixed, the rotation speed of the oven 11 and the transverse length of the oven 11 have a direct proportion relation with the baking time of the pecans.
The inclination angle of the helical blade 111 has an inverse relationship with the roasting time of the pecan.
The outside of the feeder 14 close to one side of the oven 11 is provided with a hot blast stove 16, and high-temperature gas is introduced along the lower side of the oven 11 to heat the hickory nut in the initial state of the oven 11, so that the heating efficiency of the hickory nut can be improved.
A hot air pipe 15 is fixedly connected between the material loading device 14 and the hot air furnace 16.
The hot air pipe 15 is used for conveniently and rapidly guiding high-temperature gas to the hickory nut fed by the feeder 14, so that the efficient heating is facilitated, and the loss of heat caused by the middle interval is avoided.
In the embodiment of the present application,
the discharge port 17 comprises a discharge sleeve 171 which is sleeved on the right side of the drying and frying box 11, and the discharge sleeve 171 is of a cylindrical structure and is sleeved along the right port of the drying and frying box 11. The muff coupling mode is adopted, which is convenient for the rotation of the baking box 11.
The upper part of the discharging sleeve 171 is fixedly provided with an air outlet 172, and high-temperature gas after pecan baking is guided to the outside along the cylindrical air outlet 172 in a directional manner, so that the pecan is recovered and treated uniformly, and environmental pollution is avoided.
A discharge hopper 173 is fixed downwards on the discharge sleeve 171, and hickory nuts can be conveniently removed along the lower part of the discharge sleeve 171.
In the embodiment of the present application,
a supporting seat 12 for supporting the baking box 11 to roll is arranged on the baking box 11 in a surrounding way.
The rolling support is achieved by means of a support base 12 which surrounds the outer surface of the casing 11.
Wherein,
the supporting seat 12 is fixedly arranged along the left side and the right side of the baking and frying box 11, so that the balanced and symmetrical rolling supports at the two ends are realized, the supporting force is convenient to uniformly support the baking and frying box 11, and the mode is stable.
In the embodiment of the present application,
the supporting seat 12 comprises annular steel sleeves 121 fixedly sleeved on the left side and the right side of the baking and frying box 11, the annular steel sleeves 121 are high in abrasion resistance and made of copper or other abrasion-resistant materials, and the annular steel sleeves 121 are preferably used, low in cost, easy to manufacture, high in strength and stable in supporting effect.
The bearing seat 122 which is installed along the lower part of the annular steel sleeve 121 and supports the annular steel sleeve 121 in an abutting mode is used for abutting the annular steel sleeve 121 through the installation bearing in the bearing seat 122, rolling is facilitated, and the bearing installed in the bearing seat 122 can be detached, so that the bearing can be replaced conveniently.
In the embodiment of the present application,
and a transmission disc 13 for driving the baking box 11 to roll is fixedly sleeved at the middle position of the baking box 11.
The transmission disc 13 is a transmission device with an annular structure and transmits along the middle position, the baking box 11 cannot be stressed and deflected, and the baking box 11 cannot move after being used for a long time.
In the embodiment of the present application,
the driving plate 13 includes a toothed plate 131 fixed to a central portion of the roasting box 11, and a gear 132 engaged with the toothed plate 131.
The fluted disc 131 is meshed with the gear 132 for transmission, and the transmission mode is simple in structure and easy to realize. The gear teeth of the gear 132 are used for controlling the transmission ratio, so that the rotation speed of the baking and frying box 11 is easily controlled, the baking time of the hickory nut is further controlled, and automatic control is easily realized.
In the embodiment of the present application,
the feeder 14 is sleeved with a feeding sleeve 141 along the left port of the oven 11,
the feeder 14 is fixedly sleeved on the upper left side of the drying and frying box 11, and the discharge port 17 is sleeved on the right side of the drying and frying box 11.
The left side of the baking and frying box 11 is sleeved by the feeding sleeve 141, the hickory nut can be prevented from falling into the hot air duct 15 by the feeding sleeve 141, and therefore the connecting position of the feeding sleeve 141 and the hot air duct 15 adopts a net-shaped structure.
Wherein, the feeder 14, the discharge port 17 and the left and right sides of the baking box 11 are convenient for realizing the rolling of the baking box 11, and the baking box 11 is convenient for being detached and separated.
The feeding sleeve 141 and the hot air pipe 15 are fixedly connected, which is beneficial for the hot air pipe 15 to guide the high-temperature gas to the baking and frying box 11 along the feeding sleeve 141.
The above description is only an example of the present application, and the names of the components in the present application may be different, and the present application is not limited to the names. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (9)
1. The utility model provides a processing system of hickory nut, includes parcher (1), former feed bin (2), conveyer (3), cooling bin (5), its characterized in that: the left side outside of parcher (1) is equipped with former feed bin (2), be equipped with conveyer (3) of conveying hickory nut between parcher (1) and former feed bin (2), the right side upper portion of parcher (1) is equipped with air-blower (4) of collecting parcher (1) medium and high temperature gas, parcher (1) right side lower part is equipped with cooling bin (5) that are arranged in cooling parcher (1) the hickory nut of carrying out, be equipped with conveyer (3) on the side of cooling bin (5), the outside of conveyer (3) is equipped with transfer chamber (6), the upper portion of transfer chamber (6) is equipped with drying cabinet (7), the lower part is equipped with carries platform (8), the lower extreme is equipped with exhaust-gas treatment ware (61).
2. The pecan processing system of claim 1, wherein: the baking and frying machine (1) comprises a baking and frying box (11), a feeding device (14) and a discharge hole (17) which are arranged on two sides of the baking box (11), a hot air furnace (16) is arranged outside the feeding device (14) on one side close to the baking box (11), a hot air pipe (15) is connected between the feeding device (14) and the hot air furnace (16), the discharge hole (17) comprises a discharge sleeve (171) which is sleeved on the right side of the baking and frying box (11), an air outlet (172) is fixedly arranged on the upper portion of the discharge sleeve (171), and a discharge hopper (173) is downwards fixed on the discharge sleeve (171).
3. A pecan processing system as claimed in claim 2, wherein: the baking and frying box (11) is of a hollow cylindrical structure, and helical blades (111) used for pushing the pecans to move are arranged in the inner side wall of the cylinder.
4. A pecan processing system as claimed in claim 2, wherein: and a supporting seat (12) for supporting the baking box (11) to roll is arranged on the baking box (11) in a surrounding manner.
5. The pecan processing system of claim 4, wherein: the supporting seat (12) is arranged along two sides of the baking box (11).
6. The pecan processing system of claim 4, wherein: the supporting seat (12) comprises an annular steel sleeve (121) fixedly sleeved on the left side and the right side of the baking box (11) and a bearing seat (122) which is installed along the lower part of the annular steel sleeve (121) and supports the annular steel sleeve (121) in an abutting mode.
7. The pecan processing system of claim 4, wherein: and a transmission disc (13) for driving the baking box (11) to roll is fixedly sleeved at the middle position of the baking box (11).
8. The pecan processing system of claim 7, wherein: the transmission disc (13) comprises a gear disc (131) fixed at the middle position of the baking box (11) and a gear (132) meshed on the gear disc (131).
9. A pecan processing system as claimed in claim 2, wherein: the feeder (14) is sleeved with a feeding sleeve (141) along a left port of the baking box (11), and the feeding sleeve (141) is fixedly connected with the hot air pipe (15).
Priority Applications (1)
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CN201620691675.XU CN206150412U (en) | 2016-06-28 | 2016-06-28 | Processing system of hickory nut |
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CN201620691675.XU CN206150412U (en) | 2016-06-28 | 2016-06-28 | Processing system of hickory nut |
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CN201620691675.XU Expired - Fee Related CN206150412U (en) | 2016-06-28 | 2016-06-28 | Processing system of hickory nut |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109744546A (en) * | 2017-11-02 | 2019-05-14 | 赵连计 | Chinese chestnut peeling equipment and Chinese chestnut reveal production system |
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2016
- 2016-06-28 CN CN201620691675.XU patent/CN206150412U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109744546A (en) * | 2017-11-02 | 2019-05-14 | 赵连计 | Chinese chestnut peeling equipment and Chinese chestnut reveal production system |
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