CN103439198B - A kind of weak coal petrography material shear creep test device - Google Patents

A kind of weak coal petrography material shear creep test device Download PDF

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CN103439198B
CN103439198B CN201310401744.XA CN201310401744A CN103439198B CN 103439198 B CN103439198 B CN 103439198B CN 201310401744 A CN201310401744 A CN 201310401744A CN 103439198 B CN103439198 B CN 103439198B
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load
pressure
mold
loading
transmission
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CN103439198A (en
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赵洪宝
李华华
王中伟
李杨
吴仁伦
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China University of Mining and Technology Beijing CUMTB
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Abstract

本发明公开了一种软弱煤岩材料剪切蠕变试验装置,包括加载机构、载荷传递机构、恒载机构、监测系统、机架;所述加载机构和载荷传递机构通凹凸面接触,所述载荷传递机构与恒载机构之间有刚性圆柱,所述监测系统固定于载荷传递机构之上,与数据动态采集系统相连接,所述机架支撑恒载机构和加载机构。该试验装置具有结构轻巧,载荷稳定,数据监测精度高等特点;该设备可从宏细观两个角度分别完成软弱煤岩体的剪切、剪切蠕变等力学特性的试验研究。

The invention discloses a shear creep test device for weak coal and rock materials, comprising a loading mechanism, a load transmission mechanism, a dead load mechanism, a monitoring system, and a frame; the loading mechanism and the load transmission mechanism are in contact with concave and convex surfaces, and the There is a rigid cylinder between the load transmission mechanism and the constant load mechanism. The monitoring system is fixed on the load transmission mechanism and connected with the data dynamic acquisition system. The frame supports the constant load mechanism and the loading mechanism. The test device has the characteristics of light structure, stable load, and high data monitoring accuracy; the equipment can complete the experimental research on the mechanical properties of shear and shear creep of weak coal and rock mass from both macro and micro perspectives.

Description

一种软弱煤岩材料剪切蠕变试验装置A shear creep test device for weak coal and rock materials

技术领域technical field

本发明涉及软弱煤岩体剪切蠕变试验测试技术领域,尤其涉及一种软弱煤岩材料剪切蠕变试验装置。The invention relates to the technical field of shear creep test of weak coal and rock mass, in particular to a shear creep test device for weak coal and rock materials.

背景技术Background technique

煤岩材料的宏细观力学特性与其在外力作用下发生的宏细观变形、及内部微结构的变化密切相关。剪切及剪切蠕变特性试验研究就是研究煤岩材料在剪切破坏过程中其内部微结构发育、发展、尺度扩展、性质变化等对煤岩材料破坏所产生的影响。现有的煤岩类材料剪切蠕变特性试验设备的加载系统依靠外部压力机,存在蠕变载荷不稳定、结构复杂、精度不足等缺点,使得试验研究极为不便。另外,现有的煤岩类材料剪切蠕变试验设备不能实现对其蠕变过程中内部结构变化的一体化、实时动态细观监测,难以监测到煤岩类材料的渐进破坏过程,无法从宏、细观两个角度同时研究煤岩类材料的力学特性演化规律。The macroscopic and microscopic mechanical properties of coal and rock materials are closely related to the macroscopic and microscopic deformation and the change of internal microstructure under the action of external force. The experimental study of shear and shear creep characteristics is to study the influence of the internal microstructure development, development, scale expansion, and property changes of coal and rock materials on the failure of coal and rock materials during the shear failure process. The loading system of the existing test equipment for shear creep characteristics of coal and rock materials relies on an external press, which has the disadvantages of unstable creep load, complex structure, and insufficient precision, which makes the test research extremely inconvenient. In addition, the existing shear creep test equipment for coal and rock materials cannot realize the integrated and real-time dynamic mesoscopic monitoring of the internal structure changes during the creep process, and it is difficult to monitor the progressive failure process of coal and rock materials, and it is impossible to Simultaneously study the evolution of mechanical properties of coal and rock materials from both macro and meso perspectives.

发明内容Contents of the invention

本发明解决的技术问题在于弥补现有试验设备的不足,简化设备结构、实现宏、细观研究的结合,实现动态实时监测,并提高试验设备的实用性。The technical problem solved by the invention is to make up for the deficiency of the existing test equipment, simplify the structure of the equipment, realize the combination of macroscopic and mesoscopic research, realize dynamic real-time monitoring, and improve the practicability of the test equipment.

为了解决以上问题,本发明的设计在于:In order to solve the above problems, the design of the present invention is:

一种软弱煤岩材料剪切蠕变试验装置,主要包括加载机构、载荷传递机构、恒载机构、监测机构及机架。所述加载机构、载荷传递机构、恒载机构安装在机架中,载荷传递机构装配在底部的加载机构上。恒载机构位于载荷传递机构上。所述监测机构固定于载荷传递机构上。A shear creep test device for weak coal and rock materials mainly includes a loading mechanism, a load transmission mechanism, a constant load mechanism, a monitoring mechanism and a frame. The loading mechanism, the load transmission mechanism and the constant load mechanism are installed in the frame, and the load transmission mechanism is assembled on the loading mechanism at the bottom. The dead load mechanism is located on the load transfer mechanism. The monitoring mechanism is fixed on the load transmission mechanism.

本发明的一种软弱煤岩材料剪切蠕变试验装置,由加载机构实现了体系独立加载、卸载;通过恒载机构,试件所受载荷可以在小变形下实现相对恒定;监测机构中的小型微观监视装置实现了对煤岩类材料在受剪切载荷下微观裂隙演化情况的记录;通过高精度数显测量装置和自行编制的数据采集软件,实现了煤岩类材料剪切变形的动态化监测;该试验装置可实现煤岩类材料剪切蠕变特性的实验室试验研究,是一种结构简单,高精度、高可靠性的实验设备。A shear creep test device for weak coal and rock materials of the present invention realizes independent loading and unloading of the system by the loading mechanism; through the constant load mechanism, the load on the test piece can be relatively constant under small deformation; the monitoring mechanism The small microscopic monitoring device realizes the recording of the evolution of microscopic cracks of coal and rock materials under shear load; through the high-precision digital display measuring device and self-compiled data acquisition software, the dynamic shear deformation of coal and rock materials is realized. Chemical monitoring; the test device can realize the laboratory test research on the shear creep characteristics of coal and rock materials, and is a kind of experimental equipment with simple structure, high precision and high reliability.

附图说明Description of drawings

图1是本发明一种实施例的结构示意图;Fig. 1 is a structural representation of an embodiment of the present invention;

图2是图1的左视图(去除机架)。Figure 2 is the left side view of Figure 1 (with the rack removed).

图中标记:Marked in the figure:

1、加载机构;2、传载下模具;3、传载上模具;4、圆滚件;5、载荷传递机构;6、传压板;7、恒压环;8、连接板;9、螺栓;10、恒载机构;11、固定支架;12、数显测量装置;13、微观监控装置;14、监测机构;15、承压底板;16、承压顶板;17、支撑架;18、螺母;19、测量杆;20、磁性座。1. Loading mechanism; 2. Loading lower mold; 3. Loading upper mold; 4. Roller parts; 5. Load transmission mechanism; 6. Pressure transmission plate; 7. Constant pressure ring; 8. Connecting plate; 9. Bolts 10. Constant load mechanism; 11. Fixed bracket; 12. Digital display measuring device; 13. Microscopic monitoring device; 14. Monitoring mechanism; 15. Pressure-bearing bottom plate; 16. Pressure-bearing top plate; 17. Support frame; ; 19, measuring rod; 20, magnetic seat.

具体实施方式detailed description

当结合附图考虑时,通过参照下面的详细描述,能够更完整的理解本发明以及更容易得知其中许多其他优点,但此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。A more complete understanding of the invention, and many other advantages thereof, will be more fully understood and many of its other advantages readily apparent by reference to the following detailed description when considered in conjunction with the accompanying drawings, but the accompanying drawings illustrated herein are intended to provide a further understanding of the invention and constitute the In part, the exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.

为使上述目的、特征和优点能够更明显、易懂,下面结合图1-2和具体实施方式对本发明作进一步详细的说明:In order to make the above objects, features and advantages more obvious and easy to understand, the present invention will be further described in detail below in conjunction with Figures 1-2 and specific embodiments:

本发明是一种软弱煤岩材料剪切蠕变试验装置,主要包括加载机构1、载荷传递机构5、恒载机构10、监测机构14及机架。所述加载机构1、载荷传递机构5、恒载机构10安装在机架中。载荷传递机构5装配在底部的加载机构1上。恒载机构10位于载荷传递机构5上,之间设有刚性圆滚件4。所述监测机构14固定于载荷传递机构5上。The invention is a shear creep test device for weak coal and rock materials, which mainly includes a loading mechanism 1, a load transmission mechanism 5, a constant load mechanism 10, a monitoring mechanism 14 and a frame. The loading mechanism 1, the load transmission mechanism 5 and the constant load mechanism 10 are installed in the frame. The load transfer mechanism 5 is assembled on the loading mechanism 1 at the bottom. The constant load mechanism 10 is located on the load transmission mechanism 5 with rigid circular rollers 4 arranged therebetween. The monitoring mechanism 14 is fixed on the load transmission mechanism 5 .

所述机架由两侧的支撑架17、固定安装在支撑架17底部的承压底板15、以及装配在支撑架17顶部的承压顶板16组成;承压顶板16由螺母18固紧在支撑架17上。Described frame is made up of support frame 17 on both sides, the pressure-bearing bottom plate 15 that is fixedly installed on support frame 17 bottoms, and the pressure-bearing top plate 16 that is assembled on support frame 17 tops; Rack 17.

所述加载机构1置于承压底板15上的中心部位。作为一种优选,加载机构1为高精度数控液压加载装置。在加载机构1上表面中心具有一凸起。The loading mechanism 1 is placed at the center of the pressure-bearing base plate 15 . As a preference, the loading mechanism 1 is a high-precision numerical control hydraulic loading device. There is a protrusion in the center of the upper surface of the loading mechanism 1 .

所述载荷传递机构5包括传载下模具2、传载上模具3;传载下模具2下表面中心设有一与加载机构1上的凸起相匹配的凹槽;加载机构1与传载下模具2通过凹凸面自由接触,并与承压底板15中心对齐。所述传载上模具3与所述传载下模具2均为具有固定角度的斜角模,在传载下模具2与传载上模具3的斜角模之间安放试验对象。The load transmission mechanism 5 includes a lower mold 2 for transmission and an upper mold 3 for transmission; the center of the lower surface of the lower mold 2 for transmission is provided with a groove matching the protrusion on the loading mechanism 1; the loading mechanism 1 and the lower transmission mold The mold 2 is in free contact with the concave-convex surface, and is aligned with the center of the pressure-bearing bottom plate 15 . Both the upper transmission mold 3 and the lower transmission mold 2 are bevel molds with a fixed angle, and the test object is placed between the lower transmission mold 2 and the bevel mold of the upper transmission mold 3 .

所述恒载机构10包括恒压环7、传压板6和连接板8。连接板8与传压板6通过螺栓9将恒压环7底部紧固,恒压环7顶部通过螺纹连接在上方的承压顶板16上。作为一种优选,所述恒压环为弹性圆环。圆滚件4自由排放在传载上模具3上表面,并与传压板6自由接触。作为一种优选,所述刚性圆滚件为钢滚柱。The constant load mechanism 10 includes a constant pressure ring 7 , a pressure transmitting plate 6 and a connecting plate 8 . The connecting plate 8 and the pressure transmitting plate 6 fasten the bottom of the constant pressure ring 7 through bolts 9, and the top of the constant pressure ring 7 is screwed to the upper pressure bearing top plate 16. As a preference, the constant pressure ring is an elastic ring. The round rollers 4 are freely arranged on the upper surface of the upper mold 3 and are in free contact with the pressure transmission plate 6 . As a preference, the rigid circular rollers are steel rollers.

所述监测机构14包括数显测量装置12和微观监控装置13,在数显测量装置12上安装有测量杆19。监测机构14由固定装置固定在载荷传递机构5上。作为一种优选,所述固定装置由固定支架11和磁性座20组成一多功能磁座支架。固定支架11依靠磁性座20吸着在载荷传递机构5的传载下模具2表面,并与数显测量装置12和微观监控装置13通过夹具连接。工作时,数显测量装置12通过测量杆19与传载上模具3表面接触,测量试验对象的宏观变形量,自动收集数据。微细观监控装置13通过固定支架11布置在与试验对象相同高度水平,从细观角度实时动态监视实验对象内部裂隙演化特性。数显测量装置12和微观监控装置13检测的变化量,与数据动态采集系统及电脑相连接(不属本发明内容,图中未显示)。The monitoring mechanism 14 includes a digital display measuring device 12 and a microscopic monitoring device 13 , and a measuring rod 19 is installed on the digital display measuring device 12 . The monitoring mechanism 14 is fixed on the load transmission mechanism 5 by a fixing device. As a preference, the fixing device consists of a fixing bracket 11 and a magnetic base 20 to form a multifunctional magnetic base bracket. The fixed support 11 relies on the magnetic base 20 to absorb the surface of the mold 2 under the load transmission mechanism 5, and is connected with the digital display measuring device 12 and the microscopic monitoring device 13 through a clamp. When working, the digital display measuring device 12 contacts the surface of the upper mold 3 through the measuring rod 19 to measure the macroscopic deformation of the test object and collect data automatically. The microscopic monitoring device 13 is arranged at the same height level as the test object through the fixed bracket 11, and monitors the internal crack evolution characteristics of the experimental object in real time and dynamically from a mesoscopic perspective. The amount of change detected by the digital display measuring device 12 and the microscopic monitoring device 13 is connected with a data dynamic acquisition system and a computer (not part of the content of the present invention, not shown in the figure).

本发明涉及的一种软弱煤岩材料剪切蠕变试验装置具体工作时,将煤岩材料试件安放在传载下模具2与传载上模具3之间,适当升高加载机构1,使加载机构1与传载下模具2紧密接触、传载下模具2和传载上模具3与煤岩材料试件紧密接触、圆滚件4与传载上模具3和传压板6紧密接触;通过调节固定支架11,使数显测量装置12的测量杆19竖直,另一端与传载上模具3接触。同时通过调节固定支架11,使微细观监控装置13处于合适位置,监测实验对象内部裂隙动态演化情况。通过逐渐升高加载机构1,增加试件所受剪切载荷,同时动态监测试件的变形量以及试件裂隙的动态演化情况,实现煤岩类材料剪切破坏特性的动态监测研究。When the shear creep test device for weak coal and rock materials involved in the present invention works specifically, the coal and rock material test piece is placed between the lower mold 2 for transmission and the upper mold 3 for transmission, and the loading mechanism 1 is properly raised so that The loading mechanism 1 is in close contact with the lower load transfer mold 2, the lower load transfer die 2 and the upper load transfer die 3 are in close contact with the coal and rock material specimen, and the round roller 4 is in close contact with the upper load transfer die 3 and the pressure transfer plate 6; Adjust the fixed support 11 so that the measuring rod 19 of the digital display measuring device 12 is vertical, and the other end is in contact with the upper mold 3 on the transmission. At the same time, by adjusting the fixed bracket 11, the micro-monitoring device 13 is in a proper position to monitor the dynamic evolution of the internal cracks of the test object. By gradually raising the loading mechanism 1, the shear load on the specimen is increased, and at the same time, the deformation of the specimen and the dynamic evolution of the cracks of the specimen are dynamically monitored to realize the dynamic monitoring research on the shear failure characteristics of coal and rock materials.

如上所述,对本发明的实施例进行了详细地说明,但是只要实质上没有脱离本发明的发明点及效果可以有很多的变形,这对本领域的技术人员来说是显而易见的。因此,这样的变形例也全部包含在本发明的保护范围之内。As mentioned above, although the Example of this invention was demonstrated in detail, it is obvious to those skilled in the art that many modifications can be made as long as the inventive point and effect of this invention are not substantially deviated. Therefore, all such modified examples are also included in the protection scope of the present invention.

Claims (6)

1.一种软弱煤岩材料剪切蠕变试验装置,其特征在于:主要包括加载机构、载荷传递机构、恒载机构、监测机构及机架;所述加载机构、载荷传递机构、恒载机构安装在机架中,载荷传递机构装配在底部的加载机构上;恒载机构位于载荷传递机构上;恒载机构包括恒压环、传压板和连接板;连接板与传压板通过螺栓将恒压环底部紧固,恒压环顶部通过螺纹连接在上方的承压顶板上;所述恒压环为弹性圆环;所述监测机构固定于载荷传递机构上;所述加载机构为数控液压加载装置;加载机构置于承压底板上的中心部位,在加载机构上表面中心具有一凸起;所述载荷传递机构包括传载下模具、传载上模具;传载下模具下表面中心设有一与加载机构上的凸起相匹配的凹槽;加载机构与传载下模具通过凹凸面自由接触,并与承压底板中心对齐;所述传载上模具与所述传载下模具均为具有固定角度的斜角模;在传载下模具与传载上模具的斜角模之间安放试验对象。1. A kind of weak coal rock material shear creep test device is characterized in that: mainly comprises loading mechanism, load transfer mechanism, dead load mechanism, monitoring mechanism and frame; Described loading mechanism, load transfer mechanism, dead load mechanism Installed in the frame, the load transmission mechanism is assembled on the loading mechanism at the bottom; the constant load mechanism is located on the load transmission mechanism; the constant load mechanism includes a constant pressure ring, a pressure transmission plate and a connection plate; the connection plate and the pressure transmission plate connect the constant pressure through bolts The bottom of the ring is fastened, and the top of the constant pressure ring is connected to the upper pressure-bearing top plate through threads; the constant pressure ring is an elastic ring; the monitoring mechanism is fixed on the load transmission mechanism; the loading mechanism is a numerically controlled hydraulic loading device The loading mechanism is placed at the center of the pressure-bearing base plate, and there is a protrusion at the center of the upper surface of the loading mechanism; the load transmission mechanism includes a lower mold for transmission and an upper mold for transmission; a center of the lower surface of the lower mold for transmission is provided with a The protrusions on the loading mechanism match the grooves; the loading mechanism and the lower mold are in free contact through the concave-convex surface, and are aligned with the center of the pressure bottom plate; the upper mold and the lower mold have fixed The angled mold of the angle; the test object is placed between the lower mold for transmission and the angled mold for the upper mold. 2.根据权利要求1所述的试验装置,其特征在于:所述机架由两侧的支撑架、固定安装在支撑架底部的承压底板、以及装配在支撑架顶部的承压顶板组成;承压顶板由螺母固紧在支撑架上。2. The test device according to claim 1, wherein the frame is composed of support frames on both sides, a pressure-bearing bottom plate fixedly installed on the bottom of the support frame, and a pressure-bearing top plate assembled on the top of the support frame; The pressure-bearing top plate is fastened on the support frame by nuts. 3.根据权利要求1所述的试验装置,其特征在于:在恒载机构和载荷传递机构之间设有刚性圆滚件;所述刚性圆滚件自由排放在传载上模具上表面,并与传压板自由接触。3. The test device according to claim 1, characterized in that: between the constant load mechanism and the load transmission mechanism, a rigid circular roller is provided; the rigid circular roller is freely discharged on the upper surface of the mold for loading, and Free contact with the pressure transfer plate. 4.根据权利要求3所述的试验装置,其特征在于:所述圆滚件为钢滚柱。4. The test device according to claim 3, characterized in that: the circular rolling elements are steel rollers. 5.根据权利要求1所述的试验装置,其特征在于:所述监测机构包括数显测量装置和微观监控装置,监测机构由固定装置固定在载荷传递机构上;在数显测量装置上安装有测量杆;所述固定装置由固定支架和磁性座组成一多功能磁座支架;固定支架依靠磁性座吸着在载荷传递机构的传载下模具表面,并与数显测量装置和微观监控装置通过夹具连接。5. The test device according to claim 1, characterized in that: said monitoring mechanism comprises a digital display measuring device and a microscopic monitoring device, and the monitoring mechanism is fixed on the load transfer mechanism by a fixture; on the digital display measuring device, a Measuring rod; the fixing device consists of a fixed bracket and a magnetic base to form a multifunctional magnetic base bracket; the fixed bracket relies on the magnetic base to absorb the surface of the mold under the load transmission mechanism, and passes through the fixture with the digital display measuring device and the microscopic monitoring device connect. 6.根据权利要求5所述的试验装置,其特征在于:工作时,所述数显测量装置通过测量杆与传载上模具表面接触,测量试验对象的宏观变形量,自动收集数据;微细观监控装置通过固定支架布置在与试验对象相同高度水平,从细观角度实时动态监视实验对象内部裂隙演化特性;数显测量装置和微观监控装置检测的变化量,与数据动态采集系统及电脑相连接。6. The test device according to claim 5, characterized in that: during work, the digital display measuring device is in contact with the upper mold surface through the measuring rod to measure the macroscopic deformation of the test object and automatically collect data; The monitoring device is arranged at the same height level as the test object through the fixed bracket, and monitors the evolution characteristics of the internal cracks of the test object in real time from a mesoscopic perspective; the change detected by the digital display measuring device and the microscopic monitoring device is connected with the data dynamic acquisition system and the computer .
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