A kind of water-soluble natural product circulation formula extraction equipment
Technical field:
The invention belongs to natural products producing equipment technical field, relate to the extraction equipment, particularly a kind of water-soluble natural product circulation formula extraction equipment of the natural products such as a kind of water-soluble natural pigment.
Background technology:
At present, the demand of various water-soluble natural products, particularly natural colouring matter or natural additive for foodstuff is increasing, and the abstraction technique of natural additive for foodstuff is also more and more advanced, extracts the apparatus of natural products and is also updating; The abstraction technique of the water-soluble natural products such as purple sweet potato, purple wild cabbage, carrot, laver pigment and rose pigment more and more receives people's concern, take Ipomoea batatas(L.)Lam as example.Purple sweet potato is the peculiar kind in sweet potato, and purple sweet potato is rich in haematochrome, is a kind of important new pigment source, and its main component is acyl group anthocyanidin, and obvious antioxidation is arranged; The haematochrome extracted from purple sweet potato, its color and luster is beautiful, nutritious, painted for beverage, candy, claret, medicine clothing etc., of many uses, under acid condition, product presents redness, neutrality presents hyacinthine, and alkalescence presents blueness, water-soluble, acetic acid, ethanol, is insoluble to grease; The various trace elements and the vitamin that not only contain needed by human body in purple sweet potato, but also the rare element-selenium that contains antitumaous effect not only has colouring function, also has nutritional health function simultaneously; In recent years, the extractive technique of potato pigment and equipment adopt fill type to stir extraction and two kinds of modes of pond dress infiltration type extraction substantially; Fill type stirs and extracts is by after adding extract in tank filling after purple sweet potato fragmentation, carry out the stirring-type extraction, after once having stirred, by the air pressure mode, extract is extruded, and then add new extract, carry out the extraction of repetition formula until extraction is thorough, the dregs after extraction are cleared up away by manual type by the chilly wind mouth of pot bottom again; It is by the concrete basin or stainless steel pond of being processed of packing into after purple sweet potato fragmentation that pond dress infiltration type extracts, the top in pond is equipped with spray equipment, extract infiltrates into bottom by the even spray in the top in pond, carry out the iterative cycles perstraction by self priming pump again, after a cycle period, extract is derived and added new extract to continue extraction until extraction is thorough again, and the dregs after its extraction are cleared up by manual type again; The maximum drawback that above-mentioned two kinds of extracting modes exist is that extraction is insufficient, and extraction time is long, easily causes fermenting raw materials, thereby reduces product quality and nutrition degree, and increases cost of labor and cost of material, and has influence on the recovery rate of effective finished product; Conclude existing water-soluble natural product extraction equipment and technology, ubiquity the structure bulky complex, and principle is safe and reliable not, and solution can not recycle, the wasting of resources, the shortcoming such as production cost is high, and extraction efficiency and productive rate are low, and environmental pollution is large.Therefore, seek design a kind of water-soluble natural product circulation formula extraction equipment is provided, can realize continuously cycling extraction, there is good social benefit and practical value.
Summary of the invention:
The object of the invention is to overcome the shortcoming that prior art exists, seek to design a kind of water-soluble natural product circulation formula extraction equipment, realize the extraction of water-soluble natural pigment, to solve the natural products such as Ipomoea batatas(L.)Lam, in extraction, extract insufficient, extraction time is long, and operation is discontinuous and do not reach the problems such as continuation extraction.
To achieve these goals, the extraction equipment agent structure the present invention relates to comprises circulating pump, immersion liquid lift suction pump, motor, tank shell, observation window, cover, extraction tank body, slag notch, charging aperture, space bar, the storehouse of slagging tap, extraction chamber, back shaft, top cover, holder, lets out slag plate, board slot and bearing, be shaped with the extraction tank body of the cylinder-like structure of concentric in the inner chamber of the tank shell of cylinder-like structure, the external diameter of extraction tank body is less than the internal diameter 1-5cm of tank shell, the inner chamber of extraction tank body is cut apart and is made the extraction chamber that is uniformly distributed isometric fan-like structure centered by the back shaft of center, and the extraction chamber amalgamation of 2-12 fan-like structure is assembled into sealed extraction tank body, the top of tank shell is shaped with the top cover of the convex structure be used in conjunction with tank shell, the medial surface center of top cover fixedly is shaped with bearing, bearing coordinates the bearings unit that forms plug in construction with back shaft, for back shaft, freely rotate, on the side of top cover, place, corresponding tank shell front side is shaped with the charging aperture of fan-like structure, on the side, top of extraction tank body, corresponding each extraction chamber is shaped with the cover of tilting structure, identical and the area of the face shaping of each cover is less than charging aperture, 2-12 cover separates by space bar and the airtight circular top side that pieces together the extraction tank body, corresponding each the extraction chamber of the bottom end side face of extraction tank body is shaped with the let out slag plate identical with the cover shape, two straight line places of letting out slag plate of sector structure are shaped with the board slot of supporting structure, the place, both sides of each board slot is the plug-type slag plate of letting out of the sealed insertion of energy all, the 2-12 group is let out the circular base side that the slag plate amalgamation is assembled into the extraction tank body, the bottom of tank shell is shaped with the holder of supporting construction, the upside of holder is provided with the storehouse of slagging tap, the center, front side of holder is shaped with slag notch, the center, storehouse of slagging tap fixedly is shaped with motor, the speed changing type power output shaft of motor docks with back shaft power, makes the quick rotation of motor become the slow rotation of back shaft, be shaped with the observation window of maintenance use on the middle part leading flank of tank shell, the right side, bottom of tank shell fixedly is shaped with circulating pump, and the circulation delivery side of pump can be communicated with each extraction chamber respectively by soft pipeline, realizes the extract of annotating in the extraction chamber, the bottom left place of tank shell fixedly is shaped with the immersion liquid lift suction pump, and the input of immersion liquid lift suction pump can be communicated with the inboard bottom in each extraction chamber respectively by pipeline, realizes the absorption fully of leaching liquid, at tank shell and extraction in the space between tank body or be filled with hot water or add and be shaped with electric heating unit.
The present invention realizes that the technical process of circulating extraction is automatically to complete in circulating extraction equipment; The natural products raw material that comprises purple wild cabbage, Raphanus sativus var.niger, beet red, rose, perilla leaf and contain water-soluble pigment that first will be extracted cuts into the particulate material that diameter is 1-10mm, by charging aperture, particulate material being packed into, first extracts in chamber again, then by circulating pump, leaching liquid perfusion is completely extracted to chamber, the rotating speed in extraction chamber and the flow of leaching liquid can manual adjustments; Then actuating motor makes its running and drives the extraction tank body counterclockwise to slowly run; When second extraction chamber turns to the leading flank over against tank shell, open the cover in second extraction chamber, from charging aperture, particulate material is joined second extraction chamber, the recycling circulating pump is full of second extraction chamber by the leaching liquid filling; Along with rotating counterclockwise of extraction tank body, successively by 2-12 extraction chamber filling particulate material and leaching liquid, and extracted successively, realize continuous cycle type filling and the extraction of natural plants particulate material; When the extraction chamber of first filling raw material is rotated one week, start the immersion liquid lift suction pump by after the immersion liquid absorption totally in first extraction chamber, then pull open and let out slag plate, particulate material slag after extraction is drained in the storehouse of slagging tap, and reloading again subsequently particulate material and leaching liquid, the particulate material slag in the storehouse of slagging tap is discharged and is convenient to collect by the slag notch of extraction tank body bottom and recycles; Along with the rotation of extraction tank body, each raw material slag extracted in chamber drains into successively to the storehouse of slagging tap, and in the extraction chamber, pack into new raw material and leaching liquid, regulates the rotating speed in extraction chamber and the addition of leaching liquid, to realize continuously cycling extraction simultaneously.
The present invention compared with prior art, is provided with a plurality of extractions chamber, and is furnished with respectively corresponding cover and lets out slag plate in the extraction tank body, by circulating pump, injects leaching liquid, to realize each extraction chamber, carries out independent continuous circulation extraction; Its design principle is reliable, and processing step is simple, and production technology is easily controlled, and the product recovery rate is high, good product quality, and automaticity is high, production environment close friend.
The accompanying drawing explanation:
Fig. 1 is the extraction equipment structural principle schematic diagram the present invention relates to.
The apex structure top view that Fig. 2 is the extraction tank body that the present invention relates to.
The specific embodiment:
Below in conjunction with accompanying drawing and by embodiment, the present invention is made to further description.
Embodiment:
The extraction equipment agent structure that the present embodiment relates to comprises circulating pump 1, immersion liquid lift suction pump 2, motor 3, tank shell 4, observation window 5, cover 6, extraction tank body 7, slag notch 8, charging aperture 9, space bar 10, the storehouse 11 of slagging tap, extraction chamber 12, back shaft 13, top cover 14, holder 15, lets out slag plate 16, board slot 17 and bearing 18, be shaped with the extraction tank body 7 of the cylinder-like structure of concentric in the inner chamber of the tank shell 4 of cylinder-like structure, the external diameter of extraction tank body 7 is less than the internal diameter 1-5cm of tank shell 4, the inner chamber of extraction tank body 7 is cut apart and is made the extraction chamber 12 that is uniformly distributed isometric fan-like structure centered by the back shaft 13 of center, and extraction chamber 12 amalgamations of 2-12 fan-like structure are assembled into sealed extraction tank body 7, the top of tank shell 4 is shaped with the top cover 14 of the convex structure be used in conjunction with tank shell 4, the medial surface center of top cover 14 fixedly is shaped with bearing 18, bearing 18 coordinates the bearings unit that forms plug in construction with back shaft 13, for back shaft 13, freely rotate, on the side of top cover 14, corresponding tank shell 4 places, front side are shaped with the charging aperture 9 of fan-like structure, on the side, top of extraction tank body 7, corresponding each extraction chamber 12 is shaped with the cover 6 of tilting structure, identical and the area of the face shaping of each cover 6 is less than charging aperture 9, 2-12 cover 6 separates by space bar 10 and the airtight circular top side that pieces together extraction tank body 7, corresponding each the extraction chamber 12 of the bottom end side face of extraction tank body 7 is shaped with identical with the cover 6 shapes slag plate 16 of letting out, two straight line places of letting out slag plate 16 of sector structure are shaped with the board slot 17 of supporting structure, the place, both sides of each board slot 17 is the plug-type slag plate 16 of letting out of the sealed insertion of energy all, the 2-12 group is let out the circular base side that slag plate 16 amalgamations are assembled into extraction tank body 7, the bottom of tank shell 4 is shaped with the holder 15 of supporting construction, the upside of holder 15 is provided with the storehouse 11 of slagging tap, the center, front side of holder 15 is shaped with slag notch 8,11 centers, storehouse of slagging tap fixedly are shaped with motor 3, the speed changing type power output shaft of motor 3 docks with back shaft 13 power, makes the quick rotation of motor 3 become the slow rotation of back shaft 13, be shaped with the observation window 5 of maintenance use on the middle part leading flank of tank shell 4, the right side, bottom of tank shell 4 fixedly is shaped with circulating pump 1, and the output of circulating pump 1 can be communicated with each extraction chamber 12 respectively by soft pipeline, realizes the extract of annotating in extraction chamber 12, the bottom left place of tank shell 4 fixedly is shaped with immersion liquid lift suction pump 2, and the input of immersion liquid lift suction pump 2 can be communicated with the inboard bottom in each extraction chamber 12 respectively by pipeline, realizes the absorption fully of leaching liquid, in the space of tank shell 4 and 7 of tank bodies of extraction or be filled with hot water or add and be shaped with electric heating unit.
The present embodiment realizes that the technical process of circulating extraction is automatically to complete in circulating extraction equipment; The natural products raw material that comprises purple wild cabbage, Raphanus sativus var.niger, beet red, rose, perilla leaf and contain water-soluble pigment that first will be extracted cuts into the particulate material that diameter is 1-10mm, by charging aperture 9, particulate material being packed into, first extracts in chamber 12 again, then by circulating pump 1, leaching liquid perfusion is completely extracted to chamber 12, the rotating speed in extraction chamber 12 and the flow of leaching liquid can manual adjustments; Then actuating motor 3 makes its running and drives extraction tank body 7 counterclockwise to slowly run; When second extraction chamber 12 turns to the leading flank over against tank shell 4, open the cover 6 in second extraction chamber 12, from charging aperture 9, particulate material is joined second extraction chamber 12, recycling circulating pump 1 is full of second extraction chamber 12 by the leaching liquid filling; Along with rotating counterclockwise of extraction tank body 7, successively by 2-12 extraction chamber 12 filling particulate material and leaching liquids, and extracted successively, realize continuous cycle type filling and the extraction of natural plants particulate material; When the extraction chamber of first filling raw material is rotated one week, start immersion liquid lift suction pump 2 by after the immersion liquid absorption totally in first extraction chamber 12, then pull open and let out slag plate 16, particulate material slag after extraction is drained in the storehouse 11 of slagging tap, and reloading again subsequently particulate material and leaching liquid, the particulate material slag in the storehouse 11 of slagging tap is discharged and is convenient to collect by the slag notch 8 of extraction tank body 7 bottoms and recycles; Rotation along with extraction tank body 7, each raw material slag extracted in chamber 12 drains into successively to the storehouse 11 of slagging tap, and in extraction chamber 12, pack into new raw material and leaching liquid, regulate the rotating speed in extraction chamber 12 and the addition of leaching liquid, to realize continuously cycling extraction simultaneously.