CN103423911B - Refrigerator - Google Patents
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Abstract
一种采用原子扩散融合焊接技术加工而成的基于微通道回热换热技术与焦汤效应的制冷器包括:出入口部、回热换热部、节流部、蒸发腔。其中,出入口部具有进口和出口;回热换热部由至少一个高温层和至少一个低温层两两相邻组成,每层都有至少一个通道,相对高温高压气体从进口进入高温层的通道后进入节流部完成一次节流降温,而后流至具有大空间的蒸发腔从而再次节流降温,由于节流降温一部分气体被冷凝成液体,其余为低温低压气体,两者混合在一起形成低温低压汽液混合物;低温低压汽液混合物使蒸发腔保持低温对与其相连的高温器件降温,蒸发腔中的气体回流进入低温层的通道与相邻高温层的通道中的相对高温高压气体换热后从出口排出。
A refrigerator based on microchannel heat recovery and heat exchange technology and coke soup effect processed by atomic diffusion fusion welding technology includes: inlet and outlet parts, heat recovery and heat exchange parts, throttling parts, and evaporation chamber. Among them, the entrance and exit part has an inlet and an outlet; the heat recovery part is composed of at least one high-temperature layer and at least one low-temperature layer adjacent to each other, and each layer has at least one channel, after the relatively high-temperature and high-pressure gas enters the channel of the high-temperature layer Enter the throttling part to complete a throttling and cooling, and then flow to the evaporation chamber with a large space to throttling and cooling again. Due to the throttling and cooling, part of the gas is condensed into liquid, and the rest is low-temperature and low-pressure gas. The two are mixed together to form a low-temperature and low-pressure gas. Vapor-liquid mixture; the low-temperature and low-pressure vapor-liquid mixture keeps the evaporation chamber at a low temperature and cools the high-temperature devices connected to it, and the gas in the evaporation chamber flows back into the channel of the low-temperature layer to exchange heat with the relatively high-temperature and high-pressure gas in the channel of the adjacent high-temperature layer. Exit discharge.
Description
技术领域 technical field
一种用于应用于卫星、武器、雷达等探测与制导、低温电子显微、低温医学、电子元器件散热等领域的采用原子扩散融合焊接技术加工而成的基于微通道回热换热技术与焦汤效应的制冷器。A heat transfer technology based on microchannel heat transfer technology and processed by atomic diffusion fusion welding technology, which is used in the detection and guidance of satellites, weapons, radars, etc., low-temperature electron microscopy, low-temperature medicine, and heat dissipation of electronic components. Cooler with burnt soup effect.
背景技术: Background technique:
在气体液化和低温制冷技术中,利用实际气体的焦耳-汤姆逊节流致冷效应(以下简称J-T效应)是一种最常用的方法,而且早在1895年,一次J-T效应节流制冷循环就用于工业上的气体液化[1]。微型J-T效应制冷器的研制始于上个世纪50年代,它通常由逆流回热换热器、节流元件和蒸发腔组成。一般采用管径细小(约为φ0.5-φ1mm)的不锈钢管,管外绕肋片后再在芯轴上绕成螺旋管,不锈钢管的一端装有节流元件(固定或可调小孔、毛细管或多孔材料),然后插入杜瓦管。节流后的气液混合物在杜瓦管底部(称为头部蒸发腔)蒸发制冷,杜瓦管内壁与芯轴间的环形缝隙是返流气体的通道,用返流的低压气体来预冷节流前的高压热气流[1]。In gas liquefaction and low-temperature refrigeration technology, the Joule-Thomson throttling refrigeration effect (hereinafter referred to as JT effect) of actual gas is the most commonly used method, and as early as 1895, a JT effect throttling refrigeration cycle was developed. For industrial gas liquefaction [1] . The development of miniature JT effect refrigerators began in the 1950s, and it usually consists of a counterflow recuperator, a throttling element and an evaporation chamber. Generally, a stainless steel tube with a small diameter (about φ0.5-φ1mm) is used. The ribs are wound around the tube and then a spiral tube is wound on the mandrel. One end of the stainless steel tube is equipped with a throttling element (fixed or adjustable small hole) , capillary or porous material), then insert the Dewar. The throttled gas-liquid mixture is evaporated and refrigerated at the bottom of the Dewar tube (called the head evaporation chamber). The annular gap between the inner wall of the Dewar tube and the mandrel is the channel for the backflow gas, and the backflow low-pressure gas is used for precooling. High-pressure hot gas flow before throttling [1] .
图1具有逆流回热换热器的单级J-T效应制冷器,如图1所示,目前应用的J-T效应制冷器绝大部分还保持了与图1中的制冷器相似的结构。在这样的结构中,中间的芯轴仅起支撑作用却占很大空间;由于翅片螺旋管内来流与管外返流流程长度相差较多、环形缝隙间隙比较难控制,回热换热不充分;还有进气只有一至两路,制冷量比较小。这些问题使J-T效应制冷量不大,紧凑度不高,应用领域也比较局限。调研发现,J-T效应制冷器作为一种中高端电子设备散热解决方案,如果制冷量能够适当放大,其应用会越来越多[2-9]。Figure 1 is a single-stage JT effect refrigerator with a counter-flow recuperator. As shown in Figure 1, most of the currently used JT effect refrigerators still maintain a structure similar to that of the refrigerator in Figure 1. In such a structure, the mandrel in the middle only plays a supporting role but takes up a lot of space; due to the large difference in length between the incoming flow in the finned spiral tube and the return flow outside the tube, and the gap between the annular gaps is difficult to control, the heat transfer is not good. Sufficient; there is only one or two air intake channels, and the cooling capacity is relatively small. These problems make the cooling capacity of the JT effect small, the compactness is not high, and the application field is relatively limited. The survey found that, as a cooling solution for mid-to-high-end electronic equipment, the JT effect cooler will be more and more used if the cooling capacity can be appropriately enlarged [2-9] .
分析国内外研究文献可以看到,随着一些关键技术的突破,J-T效应制冷器研制有新的发展。目前与本发明相关的国内外对于J-T效应制冷器的研发状况如下:From the analysis of domestic and foreign research literature, it can be seen that with the breakthrough of some key technologies, the development of J-T effect refrigerators has new developments. At present, the research and development status of the J-T effect refrigerator at home and abroad related to the present invention is as follows:
2006年王田刚[10,11]等结合已有的设计参数和相关资料,提出了2种设计方案,方案1将换热器、节流元件、蒸发器全部配置在一块基底材料上,用不同尺寸的细微槽道代替相应的换热器、节流毛细管等部件。方案2是用尺寸较小且并行的细铜盘管作为换热器,用焊接的方法使进出气管路结合紧密,用闭合的螺旋细微槽道代替节流毛细管,将换热器、节流元件和蒸发器用管路连接起来,实现节流膨胀制冷。利用准分子激光微加工、激光焊接等技术制作了样机,进行了实验研究。In 2006, Wang Tiangang [10,11] put forward two design schemes based on the existing design parameters and related data. Scheme 1 is to arrange all the heat exchanger, throttling element and evaporator on one base material, and use different sizes The fine channel replaces the corresponding heat exchanger, throttling capillary and other components. Option 2 is to use small and parallel thin copper coils as heat exchangers, use welding to make the air inlet and outlet pipelines tightly combined, replace the throttle capillary with closed spiral fine channels, and connect the heat exchanger and throttle elements Connect with the evaporator with pipes to realize throttling expansion refrigeration. The prototype was made by excimer laser micromachining, laser welding and other technologies, and the experimental research was carried out.
2007年Lerou[12]在玻璃圆片上运用刻蚀加工技术制作了微J-T效应制冷器,玻璃圆片有三层,层间刻蚀有矩形槽道,做成的换热器共有8种不同设计14个样品,槽深从2毫米到4毫米,长度从15毫米到35毫米,采用氮气为工质。目标制冷量10mW,顶端温度96K。测量最大可达到制冷量20mW,顶端温度100K。In 2007, Lerou [12] used etching processing technology to produce a micro-JT effect cooler on a glass wafer. The glass wafer has three layers, and rectangular channels are etched between the layers. There are 8 different designs of heat exchangers14 samples, the groove depth is from 2mm to 4mm, the length is from 15mm to 35mm, and nitrogen is used as the working fluid. The target cooling capacity is 10mW, and the top temperature is 96K. The measurement can reach a maximum cooling capacity of 20mW and a top temperature of 100K.
2008年Jianlin YU[13]在蒸发腔后加入抽吸喷射装置构成新的焦汤闭式制冷循环,实验结果显示制冷效率得到显著提升。In 2008, Jianlin YU [13] added a suction injection device behind the evaporation chamber to form a new coke soup closed refrigeration cycle. The experimental results showed that the refrigeration efficiency was significantly improved.
2010年,美国科罗拉多大学M HLin[14]等实验研究的微型焦汤制冷器采用毛细玻璃管中内置六个中空玻璃纤维管,玻璃纤维管内为高压来流,小管与大管间为低压返流,顶端为平板型,节流元件为J-T膨胀阀。采用5种成分组成的混合工质,实验极端制冷温度可以达到77K。In 2010, M HLin [14] of the University of Colorado in the United States used six hollow glass fiber tubes in capillary glass tubes to build a miniature scorched soup refrigerator. The glass fiber tubes are high-pressure incoming flow, and the small tube and large tube are low-pressure backflow. , the top is a flat plate type, and the throttling element is a JT expansion valve. Using a mixed working fluid composed of 5 components, the extreme refrigeration temperature in the experiment can reach 77K.
一般认为通道水力直径小于1毫米为微通道,诸多文献表明微通道换热与常规通道相比换热能力增强显著,微通道换热器紧凑度可达到1500m2/m3以上,液液换热体积换热系数达到7000W/(m3K)[15],但由于表面粗糙度效应、入口段效应等因素的作用效果相对于常规尺度不同,阻力系数相应比较大。由于通道小,工质如不够洁净还易造成堵塞。另外轴向导热在一些情况下影响比较显著。It is generally considered that the hydraulic diameter of the channel is less than 1 mm as a microchannel. Many literatures show that the heat transfer capacity of the microchannel is significantly enhanced compared with the conventional channel. The compactness of the microchannel heat exchanger can reach more than 1500m2 / m3 , and the liquid-liquid heat exchange The volume heat transfer coefficient reaches 7000W/(m 3 K) [15] , but due to the surface roughness effect, inlet section effect and other factors, the effect is different from the conventional scale, and the resistance coefficient is relatively large. Because the channel is small, if the working fluid is not clean enough, it is easy to cause blockage. In addition, the influence of axial heat conduction is more significant in some cases.
原子扩散融合焊接技术加工为国内外较新的微加工技术,与目前国内外其他研究者提出的微通道J-T效应制冷器加工方法不同,它是依靠材料间表面产生原子扩散而相互结合为和材料本身微细结构相似的整体,可以实现:1)结合部分没有接触热阻,制作的制冷器密封性好,耐压高,可承受大压比,保证节流制冷效果。2)换热器冷热侧换热可以实现多层微通道架构,通道数目可以成百上千,布置及大小可以根据需要进行调节。目前有关微通道J-T效应制冷器文献中的其他微加工技术还不能做到这样的结构。Atomic diffusion fusion welding technology is a relatively new micro-processing technology at home and abroad. It is different from the micro-channel J-T effect refrigerator processing method proposed by other researchers at home and abroad. A whole with a similar microstructure can achieve: 1) The joint part has no contact thermal resistance, and the manufactured refrigerator has good sealing performance, high pressure resistance, and can withstand a large pressure ratio to ensure throttling cooling effect. 2) The heat exchange on the hot and cold sides of the heat exchanger can realize a multi-layer micro-channel structure, the number of channels can be hundreds or thousands, and the layout and size can be adjusted according to needs. Other microfabrication techniques currently in the literature on microchannel J-T effect refrigerators cannot achieve such a structure.
发明内容: Invention content:
针对以上问题,本发明采用原子扩散融合焊接技术,把J-T效应制冷器和多层微通道结构结合在一起,发现多层微通道结构替代J-T效应制冷器常规的绕芯轴的螺旋翅片管式换热器(汉普逊型换热器)之后,两者可以扬长避短,从而得出了本发明的制冷器。In view of the above problems, the present invention adopts atomic diffusion fusion welding technology, combines the J-T effect refrigerator and the multilayer microchannel structure together, and finds that the multilayer microchannel structure replaces the conventional spiral fin tube type around the mandrel of the JT effect refrigerator After the heat exchanger (Hampson type heat exchanger), the two can make use of their strengths and circumvent their weaknesses, thereby drawing the refrigerator of the present invention.
本发明的制冷器包括:出入口部、回热换热部、节流部、以及蒸发腔。The refrigerator of the present invention comprises: an inlet and outlet part, a heat recovery heat exchange part, a throttling part, and an evaporation chamber.
出入口部具有进口以及出口,进口能够使相对高温高压气体进入制冷器并将相对高温高压气体形成的气流分配到与之相连的回热换热部,出口将制冷器完成制冷过程后的气流引出制冷器。The entrance and exit part has an inlet and an outlet. The inlet can make the relatively high-temperature and high-pressure gas enter the refrigerator and distribute the airflow formed by the relatively high-temperature and high-pressure gas to the heat recovery heat exchange part connected to it. device.
回热换热部由至少一个具有多条高温高压通道的高温层以及至少一个具有至少一条低温低压通道的低温层组成,高温层与低温层相邻排布,相对高温高压气体进入回热换热部的高温层的多个高温高压通道中与相邻层的低温层的多个低温低压通道中的低温低压气体进行换热降温使之成为较低温气体并进入节流部。The heat recovery heat exchange part is composed of at least one high-temperature layer with multiple high-temperature and high-pressure channels and at least one low-temperature layer with at least one low-temperature and low-pressure channel. The low-temperature and low-pressure gas in the multiple high-temperature and high-pressure channels of the high-temperature layer of the upper layer exchanges heat with the low-temperature and low-pressure gas in the multiple low-temperature and low-pressure channels of the adjacent low-temperature layer to become a lower-temperature gas and enter the throttling part.
节流部,对应于回热换热部的不同高温层,由至少具有一条微通道的多个节流层组成,每个高温层相对应的与一个节流层衔接,较低温气体从高温高压层进入相对应的节流层完成一次节流降温,而后流至具有大空间的蒸发腔从而再次节流降温,由于节流降温一部分气体被冷凝成液体,其余为低温低压气体,两者混合在一起形成低温低压汽液混合物。The throttling part, corresponding to the different high-temperature layers of the heat-regenerating heat exchange part, is composed of multiple throttling layers with at least one microchannel. Each high-temperature layer is connected to a throttling layer correspondingly. layer enters the corresponding throttling layer to complete throttling and cooling once, and then flows to the evaporation chamber with a large space to throttling and cooling again. Due to throttling and cooling, part of the gas is condensed into liquid, and the rest is low-temperature and low-pressure gas. Together they form a low-temperature and low-pressure vapor-liquid mixture.
蒸发腔,聚集上述低温低压汽液混合物一直处于低温状态,蒸发腔与需要制冷的高温器件相连接,吸收高温器件的热量达到对其降温的效果,蒸发腔中的所述低温低压汽液混合物吸热后相变成为低温低压气体回流进入回热换热部的低温层的低温低压通道并与相邻的高温层的多个高温高压通道中的相对高温高压气体实现换热最后从出口排出制冷器。The evaporation chamber gathers the above-mentioned low-temperature and low-pressure vapor-liquid mixture and is always in a low-temperature state. The evaporation chamber is connected with the high-temperature device that needs to be refrigerated, and absorbs the heat of the high-temperature device to achieve the effect of cooling it. The low-temperature and low-pressure vapor-liquid mixture in the evaporation chamber absorbs After heating, the phase changes into low-temperature and low-pressure gas and flows back into the low-temperature and low-pressure channel of the low-temperature layer of the heat exchange part, and realizes heat exchange with relatively high-temperature and high-pressure gas in multiple high-temperature and high-pressure channels of the adjacent high-temperature layer, and finally exits the refrigerator from the outlet .
进一步,本发明提供的制冷器还可以具有这样的特征:节流部为较之回热换热部的每个高温高压通道更加细微的多个微细通道层层相叠而成,细微通道在其所在的层内成蜿蜒盘旋从而增加了节流过程的长度,提高了节流效果。Further, the refrigerator provided by the present invention may also have such a feature: the throttling part is formed by stacking multiple micro-channels which are finer than each high-temperature and high-pressure channel of the heat-regeneration heat exchange part, and the micro-channels are stacked in layers. The layer where it is located is meandering and spiraling, thereby increasing the length of the throttling process and improving the throttling effect.
进一步,本发明提供的制冷器还可以具有这样的特征:节流部为多个具有多孔结构的气流通道组成从而完成对较低温气体的节流致冷。Furthermore, the refrigerator provided by the present invention may also have such a feature: the throttling part is composed of a plurality of airflow passages with a porous structure, so as to complete the throttling and refrigeration of the lower-temperature gas.
进一步,本发明提供的制冷器还可以具有这样的特征:节流部为较之回热换热部的每个高温高压通道更加细微的多个微细通道层层相叠而成,微细通道中采用多孔结构,具有多孔结构的细微通道在其所在的层内成蜿蜒盘旋从而增加了节流过程的长度,提高了节流效果。Further, the refrigerator provided by the present invention may also have the following features: the throttling part is formed by stacking a plurality of micro-channels that are finer than each high-temperature and high-pressure channel of the heat-regeneration part, and the micro-channels adopt Porous structure, the fine channels with porous structure meander and spiral in the layer where it is located, thus increasing the length of the throttling process and improving the throttling effect.
进一步,本发明提供的制冷器还可以具有这样的特征:该制冷器中沿轴向最外边的一层在进口和出口处封闭,形成中空的通道,从而使该制冷器能够隔热保温。Furthermore, the refrigerator provided by the present invention may also have such a feature: the axially outermost layer of the refrigerator is closed at the inlet and outlet to form a hollow channel, so that the refrigerator can be insulated from heat.
进一步,本发明提供的制冷器还可以具有这样的特征:该制冷器的外层具有保温材料制成的保温层。Furthermore, the refrigerator provided by the present invention may also have such a feature: the outer layer of the refrigerator has an insulation layer made of insulation material.
进一步,本发明提供的制冷器还可以具有这样的特征:该制冷器的外层具有由低导热材料制作而成的具有隔热保温性能的外壳。Furthermore, the refrigerator provided by the present invention may also have the following feature: the outer layer of the refrigerator has a shell made of low thermal conductivity material with heat insulation performance.
进一步,本发明提供的制冷器还可以具有这样的特征:该制冷器中的所有通道的水力学直径的设计范围为毫米级及微米级。Further, the refrigerator provided by the present invention may also have such a feature: the hydraulic diameters of all channels in the refrigerator are designed in the range of millimeters and microns.
进一步,本发明提供的制冷器还可以具有这样的特征:该制冷器的多层微通道结构采用原子扩散融合焊接技术制作的。Further, the refrigerator provided by the present invention may also have such a feature: the multilayer microchannel structure of the refrigerator is made by atomic diffusion fusion welding technology.
另外,本发明提供的制冷器还可以具有这样的特征:蒸发腔的大小及形状取决于所述制冷器的使用场合的大小及形状。In addition, the refrigerator provided by the present invention may also have the following feature: the size and shape of the evaporation chamber depend on the size and shape of the application occasion of the refrigerator.
发明作用与效果Invention function and effect
本发明把J-T效应制冷器和采用原子扩散融合焊接技术制作的多层微通道结构结合在一起,发现多层微通道结构替代J-T效应制冷器常规的绕芯轴的螺旋翅片管式换热器(汉普逊型换热器)得出了本发明的制冷器。The present invention combines the J-T effect refrigerator with the multi-layer micro-channel structure produced by atomic diffusion fusion welding technology, and finds that the multi-layer micro-channel structure replaces the conventional spiral fin tube heat exchanger around the core of the J-T effect refrigerator (Hampson heat exchanger) The refrigerator of the present invention was derived.
对于J-T效应制冷器来说,换热和节流两部分是关键。换热部分为进流与返流气气换热。相比汉普逊型换热器,用微通道结构不需要芯轴支撑,换热能力强,紧凑度高,气气换热也不会造成微通道堵塞。微通道压降大特点也无需担心,资料显示利用流动过程中的伯努利效应可以辅助实现节流降温[16-18]。再有微通道气路可以几十、几百甚至更多,配以合适的头部蒸发腔,制冷量可以增大很多倍。J-T效应制冷器进气压力一般有几十兆帕,采用原子扩散融合焊接技术制作技术,而且多层微通道结构通道间相互支撑,承压性能优越,因此微通道回热换热J-T效应制冷器具有耐高压特性,不但安全可靠,更重要的是可保证节流压比,达到较好的节流制冷效果。微通道回热换热J-T效应制冷器采用导热系数比较适中的材料,如不锈钢、陶瓷、玻璃、硅等,合理的通道设计和整体设计可以处理好本实施例中制冷器的轴向和径向导热的矛盾关系,达到微通道换热器最优的换热效能[19,20]。另外,在制作时蒸发腔易于改变形状以适合不同应用。由此采用原子扩散融合焊接技术制作的多层微通道回热换热焦汤效应的制冷器相比现有技术应具有制冷性能好、紧凑度高、相对制冷量大、安全可靠、易于适合不同应用的特点。For the JT effect refrigerator, the two parts of heat transfer and throttling are the key. The heat exchange part is heat exchange between the incoming flow and the return flow air. Compared with the Hampson type heat exchanger, the micro-channel structure does not require mandrel support, the heat exchange capacity is strong, the compactness is high, and the air-gas heat exchange will not cause the micro-channel to be blocked. There is no need to worry about the large pressure drop of the microchannel. The data show that the Bernoulli effect in the flow process can be used to assist in throttling and cooling [16-18] . In addition, the micro-channel gas path can be dozens, hundreds or even more, and with a suitable head evaporation chamber, the cooling capacity can be increased many times. The inlet pressure of the JT effect refrigerator is generally tens of megapascals. The atomic diffusion fusion welding technology is used to manufacture the technology, and the channels of the multi-layer microchannel structure support each other, and the pressure bearing performance is excellent. Therefore, the microchannel heat recovery and heat exchange JT effect refrigerator It has the characteristics of high pressure resistance, not only safe and reliable, but more importantly, it can ensure the throttling pressure ratio and achieve better throttling refrigeration effect. The microchannel heat recovery and heat exchange JT effect refrigerator adopts materials with relatively moderate thermal conductivity, such as stainless steel, ceramics, glass, silicon, etc. Reasonable channel design and overall design can handle the axial and radial conductivity of the refrigerator in this embodiment. The contradictory relationship between heat and heat can achieve the optimal heat transfer efficiency of microchannel heat exchangers [19, 20] . In addition, the evaporation chamber can be easily changed in shape during fabrication to suit different applications. Therefore, compared with the existing technology, the refrigerator with multi-layer microchannel heat recovery and heat exchange effect produced by atomic diffusion fusion welding technology should have good refrigeration performance, high compactness, large relative cooling capacity, safety and reliability, and easy to adapt to different The characteristics of the application.
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具体实施方式: Detailed ways:
图2为本实施例中的制冷器的结构示意图;图5为实施例中的制冷器的部分结构示意图。如图2所示,该制冷器把J-T效应制冷器和采用原子扩散融合焊接技术制作的多层微通道结构结合在一起,包括:出入口部6、回热换热部5、节流部3、以及蒸发腔4。Fig. 2 is a schematic structural diagram of the refrigerator in this embodiment; Fig. 5 is a partial structural schematic diagram of the refrigerator in the embodiment. As shown in Figure 2, the refrigerator combines a J-T effect refrigerator with a multi-layer microchannel structure made by atomic diffusion fusion welding technology, including: an inlet and outlet part 6, a heat recovery part 5, a throttling part 3, And evaporation chamber 4.
图3为实施例中的制冷器的出入口部的部分结构示意图。如图3所示,出入口部6具有进口1以及出口2,进口能够使相对高温高压的气体进入制冷器并将相对高温高压气体形成的气流分配到与之相连的回热换热部,该相对高温高压气体是能够实现节流致冷效应的气体组成的,出口将制冷器完成制冷过程后的气流引出制冷器。Fig. 3 is a partial structural schematic diagram of the inlet and outlet of the refrigerator in the embodiment. As shown in Figure 3, the inlet and outlet part 6 has an inlet 1 and an outlet 2. The inlet can allow relatively high-temperature and high-pressure gas to enter the refrigerator and distribute the airflow formed by the relatively high-temperature and high-pressure gas to the heat recovery heat exchange part connected thereto. The high-temperature and high-pressure gas is composed of gas that can realize the throttling refrigeration effect, and the outlet leads the airflow out of the refrigerator after the refrigerator completes the refrigeration process.
回热换热部由多个具有多条高温高压通道的高温层以及具有多条低温低压通道的多个低温层组成,高温层与低温层相邻,相对高温高压气体进入回热换热部的高温层的多个高温高压通道中与相邻层的低温层的多个低温低压通道中的低温低压气体进行换热降温使之成为较低温气体并进入节流部。The regenerative heat exchange part is composed of multiple high-temperature layers with multiple high-temperature and high-pressure channels and multiple low-temperature layers with multiple low-temperature and low-pressure channels. The high-temperature layer is adjacent to the low-temperature layer. The low-temperature and low-pressure gas in the multiple high-temperature and high-pressure channels of the high-temperature layer exchanges heat with the low-temperature and low-pressure gas in the multiple low-temperature and low-pressure channels of the adjacent low-temperature layer so that it becomes a lower-temperature gas and enters the throttling part.
图4为实施例中的制冷器的节流部的部分结构示意图。如图4所示,节流部,对应于回热换热部的不同高温层,由至少具有一条微通道的多个节流层组成,每个高温层相对应的与一个节流层衔接,较低温气体从高温高压层进入相对应的节流层完成一次节流降温,而后流至具有大空间的蒸发腔从而再次节流降温,由于节流降温一部分气体被冷凝成液体,其余为低温低压气体,两者混合在一起形成低温低压汽液混合物。Fig. 4 is a partial structural schematic diagram of the throttling part of the refrigerator in the embodiment. As shown in Figure 4, the throttling part, corresponding to the different high-temperature layers of the heat recovery heat exchange part, is composed of multiple throttling layers with at least one microchannel, and each high-temperature layer is connected to a throttling layer correspondingly, The lower temperature gas enters the corresponding throttling layer from the high temperature and high pressure layer to complete a throttling and cooling, and then flows to the evaporation chamber with a large space to throttling and cooling again. Due to the throttling and cooling, part of the gas is condensed into liquid, and the rest is low temperature and low pressure. Gas, the two are mixed together to form a low-temperature and low-pressure vapor-liquid mixture.
制冷器顶端处的空腔即为本实施例中的制冷器的蒸发腔,聚集上述低温低压汽液混合物一直处于低温状态,蒸发腔与需要制冷的高温器件相连接,吸收高温器件的热量达到对其降温的效果,蒸发腔中的所述低温低压汽液混合物吸热后相变成为低温低压气体回流进入回热换热部的低温层的低温低压通道并与相邻的高温层的多个高温高压通道中的相对高温高压气体实现换热最后从出口排出制冷器。The cavity at the top of the refrigerator is the evaporation chamber of the refrigerator in this embodiment. The above-mentioned low-temperature and low-pressure vapor-liquid mixture is kept in a low-temperature state. The cooling effect is that the low-temperature and low-pressure gas-liquid mixture in the evaporation chamber absorbs heat and then phase changes into a low-temperature and low-pressure gas that flows back into the low-temperature and low-pressure channel of the low-temperature layer of the heat-regenerating heat exchange part and is connected with multiple high-temperature channels of the adjacent high-temperature layer. The relatively high-temperature and high-pressure gas in the high-pressure channel realizes heat exchange and finally exits the refrigerator from the outlet.
相对高温高压气体经过回热换热部换热后的较低温气体进入节流部开始节流,实现节流的结构可以采用三种方法:The relatively high-temperature and high-pressure gas passes through the heat exchange part of the heat exchange part, and the lower temperature gas enters the throttling part to start throttling. Three methods can be used to realize the throttling structure:
1)节流部为较之回热换热部的每个高温高压通道更加细微的多个微细通道层层相叠而成,细微通道在其所在的层内成蜿蜒盘旋从而增加了节流过程的长度,提高了节流效果。1) The throttling part is formed by stacking multiple micro-channels that are finer than each high-temperature and high-pressure channel in the heat-regenerating heat exchange part. The micro-channels meander and circle in the layer where they are located, thereby increasing throttling The length of the process improves the throttling effect.
2)节流部为多个具有多孔结构的气流通道组成从而完成对较低温气体的节流致冷。2) The throttling part is composed of a plurality of airflow passages with a porous structure so as to complete the throttling and cooling of the lower temperature gas.
3)节流部为较之回热换热部的每个高温高压通道更加细微的多个微细通道层层相叠而成,微细通道中采用多孔结构,具有多孔结构的细微通道在其所在的层内成蜿蜒盘旋从而增加了节流过程的长度,提高了节流效果。3) The throttling part is formed by stacking multiple micro-channels that are finer than each high-temperature and high-pressure channel in the heat-regenerating heat exchange part. The micro-channels adopt a porous structure, and the micro-channels with a porous structure are in the position where they are located. The layers are meandering and circling so as to increase the length of the throttling process and improve the throttling effect.
从节流部流出的流体进入相对空间较大的蒸发腔,完成节流致冷效应,使蒸发腔内为低温状态。蒸发腔的结构是空腔结构,根据使用场合形状可以改变,如方型、锥形、圆柱形等。在使用焦汤制冷器时,与蒸发腔相连的是外部温度较高器件,蒸发腔内低温环境可以吸取外部器件热量,使外部器件温度维持其限定使用工作温度水平。The fluid flowing out from the throttling part enters the relatively large evaporation chamber to complete the throttling refrigeration effect and make the evaporation chamber a low temperature state. The structure of the evaporation chamber is a cavity structure, and the shape can be changed according to the application occasion, such as square, conical, cylindrical, etc. When using a coke soup refrigerator, the device with a higher external temperature is connected to the evaporation chamber, and the low-temperature environment in the evaporation chamber can absorb the heat of the external device, so that the temperature of the external device can be maintained at its limited operating temperature level.
高温层与低温层的排列可以为多种形式,例如:高温层与低温层交错分布、两高温层间有两个低温层等等。The arrangement of high-temperature layers and low-temperature layers can be in various forms, for example: high-temperature layers and low-temperature layers are alternately distributed, two low-temperature layers are located between two high-temperature layers, and so on.
本实施例中的制冷器中沿轴向最外边的一层或几层通道在进口和出口处可以封闭,形成中空的通道,以阻止内部流体与外界换热,起到一定的保温作用,还可以不封闭,外层包裹有由保温材料制成的保温层,也可以是以低导热材料制作的外壳。In the refrigerator in this embodiment, the outermost layer or layers of passages along the axial direction can be closed at the entrance and exit to form hollow passages to prevent the internal fluid from exchanging heat with the outside, play a certain role in heat preservation, and also It may not be closed, and the outer layer may be wrapped with a thermal insulation layer made of thermal insulation material, or it may be a shell made of low thermal conductivity material.
本实施例中的制冷器的材质为不锈钢,该制冷器还可以由玻璃、陶瓷、硅等其中的一种材质或两种金属或金属与非金属焊接制作而成。The material of the refrigerator in this embodiment is stainless steel, and the refrigerator can also be made of one of glass, ceramics, silicon, or two kinds of metals, or welded metal and non-metal.
合理的通道设计和整体设计可以处理好本实施例中制冷器的轴向和径向导热的矛盾关系,达到微通道换热器最优的换热效能。Reasonable channel design and overall design can properly handle the contradictory relationship between the axial and radial heat conduction of the refrigerator in this embodiment, and achieve the optimal heat exchange efficiency of the microchannel heat exchanger.
本实施例中的制冷器中的所有通道的水力学直径的设计范围为毫米级及微米级。The design range of the hydraulic diameters of all channels in the refrigerator in this embodiment is millimeter-level and micron-level.
实施例作用与效果Function and effect of embodiment
根据实施例中的制冷器具有制冷性能好、紧凑度高、相对制冷量大、安全可靠、易于适合不同应用的特点。The refrigerator according to the embodiment has the characteristics of good refrigeration performance, high compactness, large relative refrigeration capacity, safety and reliability, and easy to be suitable for different applications.
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