A kind of automatization electroplating assembly line
Technical field
The present invention relates to the electroplanting device technical field, relate in particular to a kind of automatization electroplating assembly line.
Background technology
Along with automatic technology constantly improves, the automatization electroplating assembly line has been widely used in and has respectively electroplated source mill.Yet existing automatization electroplating assembly line complicated integral structure, in the production assembling process, must rely on proficient pincers worker technician to complete assembling operation, and the state of the art of whole line is largely decided by the pincers worker technician; Due to complex structure, the less stable of long especially and whole line of installation and debugging cycle, cost is high; Production capacity is limited and working efficiency is lower; Whole line stopping production risk is very high, and existing automatization electroplating assembly line adopts the mode of reciprocal stepping to carry out loopy moving, and each step action all is relative to each other and is all linked with one another, once break down in the part of whole line, all likely causes whole line to stop production.
Summary of the invention
The object of the invention is to provides a kind of automatization electroplating assembly line for the deficiencies in the prior art, this automatization electroplating assembly line is simple in structure, stability is strong, assembling and stopping production risk easy to maintenance, that local fault causes little.
For achieving the above object, the present invention is achieved through the following technical solutions.
A kind of automatization electroplating assembly line, include the circular trackway that is oblong shape and the plating car slided along circular trackway, circular trackway is provided with the feeding station of arranging successively along electroplating the car slip direction, the pre-electroplating treatment station, electroplate station, electroplate the aftertreatment station, blanking station and strip station, the below of circular trackway is equiped with the pre-electroplating treatment groove in the pre-electroplating treatment station, the pre-electroplating treatment groove includes the first front washing bath of arranging successively along electroplating the car slip direction, degreasing tank, the second front washing bath and acid pickling and rust removing groove, the below of circular trackway is equiped with plating tank in electroplating station, the below of circular trackway is equiped with the plating rear treating groove in electroplating the aftertreatment station, electroplate rear treating groove and include rear clear water washing trough and the rear pure water washing trough of arranging successively along electroplating the car slip direction, the below of circular trackway is equiped with the strip groove in the strip station, circular trackway is equiped with the material loading address block in feeding station, circular trackway is equiped with the blanking address block in the blanking station, circular trackway is equiped with the first front washing decline address block in the pan feeding position of the first front washing bath, circular trackway is equiped with the first front washing rising address block in the discharging position of the first front washing bath, circular trackway is equiped with degreasing decline address block in the pan feeding position of degreasing tank, circular trackway is equiped with degreasing rising address block in the discharging position of degreasing tank, circular trackway is equiped with the second front washing decline address block in the pan feeding position of the second front washing bath, circular trackway is equiped with the second front washing rising address block in the discharging position of the second front washing bath, circular trackway is equiped with acid pickling and rust removing decline address block in the pan feeding position of acid pickling and rust removing groove, circular trackway is equiped with acid pickling and rust removing rising address block in the discharging position of acid pickling and rust removing groove, circular trackway is equiped with in the pan feeding position of plating tank electroplates the decline address block, circular trackway is equiped with in the discharging position of plating tank electroplates the rising address block, circular trackway is equiped with rear clear water in the pan feeding position of rear clear water washing trough and washes the decline address block, circular trackway is equiped with rear clear water in the discharging position of rear clear water washing trough and washes the rising address block, circular trackway is equiped with rear pure water in the pan feeding position of rear pure water washing trough and washes the decline address block, circular trackway is equiped with rear pure water in the discharging position of rear pure water washing trough and washes the rising address block, circular trackway is equiped with strip decline address block in the pan feeding position of strip groove, circular trackway is equiped with strip rising address block in the discharging position of strip groove, electroplate the driving wheel that car includes vehicle frame and is installed in the vehicle frame upper end and rolls along circular trackway, the inside of vehicle frame is equiped with driven unit, and driven unit is connected with drive wheel, the front of vehicle frame is equiped with for clamping the clamp assemblies of copper facing plate, and the corresponding clamp assemblies of vehicle frame is fitted with lifting assembly, and lifting assembly drives and is connected with clamp assemblies, vehicle frame inside is equiped with the CPU module, and the CPU module is electrically connected to driven unit, clamp assemblies and lifting assembly respectively.
Wherein, described driven unit includes the CD-ROM drive motor that is installed in described vehicle frame and horizontally disposed rotating shaft, the power output shaft of CD-ROM drive motor is equiped with the active synchronization belt wheel, the inner end of rotating shaft is equiped with driven synchronous pulley, described driving wheel is installed in the outer end of rotating shaft, installed around Timing Belt between active synchronization belt wheel and driven synchronous pulley, CD-ROM drive motor is electrically connected to described CPU module.
Wherein, described clamp assemblies includes active mount, and the below of active mount is equiped with stationary jaw, and the front of stationary jaw is equiped with ambulatory splint rotatably, and the upper end of ambulatory splint and the upper end of stationary jaw are hinged; Stationary jaw offers towards the placement hole of ambulatory splint side opening, is embedded with the electro-magnet be electrically connected to described CPU module in placement hole.
Wherein, described stationary jaw offers storage tank, is embedded with the vibrating motor be electrically connected to described CPU module in storage tank, is equiped with the vibration damping rubber cushion between described active mount and stationary jaw.
Wherein, described lifting assembly includes hoist motor and take-up reel, and the power output shaft of hoist motor drives take-up reel to rotate by worm-and-wheel gear, and take-up reel is wound with winch rope, and the terminal part of winch rope is connected with described active mount.
Wherein, described vehicle frame is equiped with for measuring the ultrasonic detector of front-and-rear vehicle distance, and ultrasonic detector is electrically connected to described CPU module.
Wherein, described vehicle frame also is equiped with emergency stop switch, and emergency stop switch is electrically connected to described CPU module.
Wherein, the upper end of described vehicle frame is equiped with for receiving and send the wireless antenna of data, and wireless antenna is electrically connected to described CPU module.
Wherein, the upper end of described vehicle frame is equiped with the indicating alarm lamp, and the indicating alarm lamp is electrically connected to described CPU module.
Beneficial effect of the present invention is: a kind of automatization electroplating assembly line of the present invention, it comprises circular trackway, electroplates car, the first front washing bath, degreasing tank, the second front washing bath, acid pickling and rust removing groove, plating tank, rear clear water washing trough, rear pure water washing trough and strip groove, between the first front washing bath and strip groove, feeding station is set, between strip groove and rear pure water washing trough, the blanking station is set; Feeding station arranges the material loading address block, and the blanking station arranges the blanking address block, and each groove arranges respectively corresponding decline address block and rising address block; Electroplate car and comprise vehicle frame, driving wheel, driven unit, clamp assemblies, lifting assembly and CPU module.It is a working cell independently that of the present invention each electroplated car, by said structure, design, the present invention is can implementation structure simple, stability by force, assembling and the little advantage of stopping production risk easy to maintenance, that local fault causes.
The accompanying drawing explanation
Below utilize accompanying drawing to be further detailed the present invention, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is structural representation of the present invention.
The structural representation that Fig. 2 is another visual angle of the present invention.
The structural representation that Fig. 3 is plating car of the present invention.
The decomposing schematic representation that Fig. 4 is plating car of the present invention.
In Fig. 1 to Fig. 4, include:
1---circular trackway 2---electroplates car
21---vehicle frame 22---driving wheel
23---driven unit 231---CD-ROM drive motor
232---rotating shaft 233---active synchronization belt wheel
234---driven synchronous pulley 235---Timing Belt
24---clamp assemblies 241---active mount
242---stationary jaw 243---ambulatory splint
244---placement hole 245---electro-magnet
246---storage tank 247---vibrating motor
248---vibration damping rubber cushion 25---lifting assembly
251---hoist motor 252---take-up reel
253---winch rope 26---CPU module
27---ultrasonic detector 28---emergency stop switch
29---wireless antenna 210---indicating alarm lamp
3---pre-electroplating treatment groove 31---first front washing bath
32---degreasing tank 33---second front washing bath
34---acid pickling and rust removing groove 4---plating tank
5---electroplating rear treating groove 51---rear clear water washing trough
52---rear pure water washing trough 6---strip groove.
Embodiment
Below in conjunction with concrete embodiment, the present invention will be described.
As shown in Figures 1 to 4, a kind of automatization electroplating assembly line, include the circular trackway 1 that is oblong shape and the plating car 2 slided along circular trackway 1, circular trackway 1 is provided with the feeding station of arranging successively along electroplating car 2 slip directions, the pre-electroplating treatment station, electroplate station, electroplate the aftertreatment station, blanking station and strip station, the below of circular trackway 1 is equiped with pre-electroplating treatment groove 3 in the pre-electroplating treatment station, pre-electroplating treatment groove 3 includes the first front washing bath 31 of arranging successively along electroplating car 2 slip directions, degreasing tank 32, the second front washing bath 33 and acid pickling and rust removing groove 34, the below of circular trackway 1 is equiped with plating tank 4 in electroplating station, the below of circular trackway 1 is equiped with plating rear treating groove 5 in electroplating the aftertreatment station, electroplate rear treating groove 5 and include rear clear water washing trough 51 and the rear pure water washing trough 52 of arranging successively along electroplating car 2 slip directions, the below of circular trackway 1 is equiped with strip groove 6 in the strip station.
Wherein, circular trackway 1 is equiped with the material loading address block in feeding station, circular trackway 1 is equiped with the blanking address block in the blanking station, circular trackway 1 is equiped with the first front washing decline address block in the pan feeding position of the first front washing bath 31, circular trackway 1 is equiped with the first front washing rising address block in the discharging position of the first front washing bath 31, circular trackway 1 is equiped with degreasing decline address block in the pan feeding position of degreasing tank 32, circular trackway 1 is equiped with degreasing rising address block in the discharging position of degreasing tank 32, circular trackway 1 is equiped with the second front washing decline address block in the pan feeding position of the second front washing bath 33, circular trackway 1 is equiped with the second front washing rising address block in the discharging position of the second front washing bath 33, circular trackway 1 is equiped with acid pickling and rust removing decline address block in the pan feeding position of acid pickling and rust removing groove 34, circular trackway 1 is equiped with acid pickling and rust removing rising address block in the discharging position of acid pickling and rust removing groove 34, circular trackway 1 is equiped with in the pan feeding position of plating tank 4 electroplates the decline address block, circular trackway 1 is equiped with in the discharging position of plating tank 4 electroplates the rising address block, circular trackway 1 is equiped with rear clear water in the pan feeding position of rear clear water washing trough 51 and washes the decline address block, circular trackway 1 is equiped with rear clear water in the discharging position of rear clear water washing trough 51 and washes the rising address block, circular trackway 1 is equiped with rear pure water in the pan feeding position of rear pure water washing trough 52 and washes the decline address block, circular trackway 1 is equiped with rear pure water in the discharging position of rear pure water washing trough 52 and washes the rising address block, circular trackway 1 is equiped with strip decline address block in the pan feeding position of strip groove 6, circular trackway 1 is equiped with strip rising address block in the discharging position of strip groove 6,
Further, electroplate the driving wheel 22 that car 2 includes vehicle frame 21 and is installed in vehicle frame 21 upper ends and rolls along circular trackway 1, the inside of vehicle frame 21 is equiped with driven unit 23, and driven unit 23 drives and is connected with driving wheel 22; The front of vehicle frame 21 is equiped with the clamp assemblies 24 for clamping the copper facing plate, and the corresponding clamp assemblies 24 of vehicle frame 21 is fitted with lifting assembly 25, and lifting assembly 25 drives and is connected with clamp assemblies 24; Vehicle frame 21 inside are equiped with CPU module 26, and CPU module 26 is electrically connected to driven unit 23, clamp assemblies 24 and lifting assembly 25 respectively.
Below in conjunction with concrete course of action, the present invention is described in detail, be specially: when plating car 2 is positioned at feeding station and touches the material loading address block, CPU module 26 receives corresponding material loading signal, lifting assembly 25 drives clamp assemblies 24 to move down and grip by clamp assemblies 24 the copper facing plate of electroplated, then lifting assembly 25 drives on clamp assemblies 24 and moves, and last CUP module controls driven unit 23 drives driving wheel 22 rotate and make whole plating car 2 move to the pan feeding position of the first front washing bath 31; When plating car 2 touches the first front washing decline address block, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in the first front washing bath 31, and driven unit 23 drives driving wheels 22 to continue to roll; When plating car 2 moves to the discharging position of the first front washing bath 31 and touches the first front washing rising address block, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate break away from the first front washing bath 31; When plating car 2 moves to the pan feeding position of degreasing tank 32 and touches degreasing decline address block, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in degreasing tank 32; When plating car 2 moves to the discharging position of degreasing tank 32 and touches degreasing rising address block, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate recess degreasing tank 32; When plating car 2 moves to the pan feeding position of the second front washing bath 33 and touches the second front washing decline address block, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in the second front washing bath 33; When plating car 2 moves to the discharging position of the second front washing bath 33 and touches the second front washing rising address block, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate recess de-the second front washing bath 33; When plating car 2 moves to the pan feeding position of acid pickling and rust removing groove 34 and touches acid pickling and rust removing decline address block, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in acid pickling and rust removing groove 34; When plating car 2 moves to the discharging position of acid pickling and rust removing groove 34 and touches acid pickling and rust removing rising address block, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate recess acid pickling and rust removing groove 34; When plating car 2 moves to the pan feeding position of plating tank 4 and touch plating decline address block, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in plating tank 4; When plating car 2 moves to the discharging position of plating tank 4 and touch plating rising address block, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate recess plating tank 4; Move to the pan feeding position of rear clear water washing trough 51 and touch rear clear water while washing the decline address block when electroplating car 2, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in rear clear water washing trough 51; Move to the discharging position of rear clear water washing trough 51 and touch rear clear water while washing the rising address block when electroplating car 2, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate recess rear clear water washing trough 51; Move to the pan feeding position of rear pure water washing trough 52 and touch rear pure water while washing the decline address block when electroplating car 2, lifting assembly 25 drives clamp assemblies 24 to move down and the copper facing plate is inserted in rear pure water washing trough 52; Move to the discharging position of rear pure water washing trough 52 and touch rear pure water while washing the rising address block when electroplating car 2, lifting assembly 25 drives on clamp assemblies 24 and moves and make the copper facing plate recess rear pure water washing trough 52; When plating car 2 moves to the blanking station and touches the blanking address block, lifting assembly 25 drives clamp assemblies 24 to move down, and clamp assemblies 24 is positioned over corresponding blanking device by the copper facing plate that completes plating; When plating car 2 moves to the pan feeding position of strip groove 6 and touches strip decline address block, lifting assembly 25 drives clamp assemblies 24 to move down and clamp assemblies 24 is inserted in strip groove 6; When plating car 2 moves to the discharging position of strip groove 6 and touches strip rising address block, lifting assembly 25 drives on clamp assemblies 24 and moves and make clamp assemblies 24 recess strip groove 6, and clamp assemblies 24 sticks sticky copper layer and is removed in electroplating process.
As preferred embodiment, driven unit 23 includes the CD-ROM drive motor 231 that is installed in vehicle frame 21 and horizontally disposed rotating shaft 232, the power output shaft of CD-ROM drive motor 231 is equiped with active synchronization belt wheel 233, the inner end of rotating shaft 232 is equiped with driven synchronous pulley 234, driving wheel 22 is installed in the outer end of rotating shaft 232, installed around Timing Belt 235 between active synchronization belt wheel 233 and driven synchronous pulley 234, CD-ROM drive motor 231 is electrically connected to CPU module 26.During work, CD-ROM drive motor 231 actions are also rotated by the synchronous belt drive mechanism drive shaft 232 be comprised of active synchronization belt wheel 233, driven synchronous pulley 234 and Timing Belt 235, rotating shaft 232 drives driving wheel 22 again and rotates, and then realizes that whole plating car 2 moves along circular trackway 1.
As preferred embodiment, clamp assemblies 24 includes active mount 241, the below of active mount 241 is equiped with stationary jaw 242, the front of stationary jaw 242 is equiped with ambulatory splint 243 rotatably, and the upper end of the upper end of ambulatory splint 243 and stationary jaw 242 is hinged; Stationary jaw 242 offers towards the placement hole 244 of ambulatory splint 243 side openings, is embedded with the electro-magnet 245 be electrically connected to CPU module 26 in placement hole 244.When plating car 2 is positioned at feeding station, active mount 241 moves down and makes the copper facing plate of electroplated to be inserted between stationary jaw 242 and ambulatory splint 243; Then, CPU module 26 is controlled electro-magnet 245 energisings, and under the magneticaction of electro-magnet 245, the relative stationary jaw 242 of ambulatory splint 243 is closed and hold fixing by the copper facing plate holder of electroplated.When plating car 2 moves to the blanking station, CPU module 26 is controlled electro-magnet 245 outages, and due to the magneticaction disappearance of electro-magnet 245, the copper facing plate that has completed plating is recessed stationary jaw 242 and ambulatory splint 243.
Further, stationary jaw 242 offers storage tank 246, is embedded with the vibrating motor 247 be electrically connected to CPU module 26 in storage tank 246, between active mount 241 and stationary jaw 242, is equiped with vibration damping rubber cushion 248.When the copper facing plate is inserted into corresponding rinse bath or plating tank 4 when interior, vibrating motor 247 is switched on and is produced vibration at high speed, the last copper facing plate vibration at high speed together that drives of the vibrating motor 247 of vibration at high speed; By oscillating action, the copper facing plate can carry out quickly and efficiently clean-out operation and can obtain quality of coating preferably, and thickness of coating is even; Wherein, vibration damping rubber cushion 248 can play certain buffer shock-absorbing effect, can effectively avoid whole plating car 2 vibration at high speed.
As preferred embodiment, lifting assembly 25 includes hoist motor 251 and take-up reel 252, the power output shaft of hoist motor 251 drives take-up reel 252 to rotate by worm-and-wheel gear, take-up reel 252 is wound with winch rope 253, and the terminal part of winch rope 253 is connected with active mount 241.The present invention adopts the elevator mode to drive clamp assemblies 24 to carry out lifting action; Wherein, for guaranteeing winch rope 253, keep tensioning state, the present invention can also be equipped with corresponding strainer.
As preferred embodiment, owing to existing many plating cars 2 to move on circular trackway 1 simultaneously, for the plating car 2 before and after avoiding bumps, the present invention adopts following structure design, be specially: vehicle frame 21 is equiped with the ultrasonic detector 27 for measuring front-and-rear vehicle distance, and ultrasonic detector 27 is electrically connected to CPU module 26.During work, electroplate car 2 and pass through the real-time ultrasonic signal that sends of ultrasonic detector 27 also by the distance between ultrasonic detector 27 two of front and back of Real-Time Monitorings plating cars 2, when the distance of two the plating cars 2 in front and back approaches, the rotating speed of the drive-motor of the plating car 2 of CPU module 26 control back, and then carry out slowing-down brake.
As preferred embodiment, vehicle frame 21 also is equiped with emergency stop switch 28, and emergency stop switch 28 is electrically connected to CPU module 26.When two of front and back plating car 2 bumps, emergency stop switch 28 is touched, and whole system stops immediately, and then the security of the whole system effectively guaranteed.
As preferred embodiment, the upper end of vehicle frame 21 is equiped with for receiving and send the wireless antenna 29 of data, and wireless antenna 29 is electrically connected to CPU module 26; In addition, the upper end of vehicle frame 21 is equiped with indicating alarm lamp 210, and indicating alarm lamp 210 is electrically connected to CPU module 26.Wherein, wireless antenna 29 has been mainly used in data sink and transmission, i.e. main realization is connected with the communication between system master device processed.
Above content is only preferred embodiment of the present invention, for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, and this description should not be construed as limitation of the present invention.