CN103419662B - The power system of electronlmobil, electronlmobil and heating of battery method - Google Patents

The power system of electronlmobil, electronlmobil and heating of battery method Download PDF

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Publication number
CN103419662B
CN103419662B CN201210160591.XA CN201210160591A CN103419662B CN 103419662 B CN103419662 B CN 103419662B CN 201210160591 A CN201210160591 A CN 201210160591A CN 103419662 B CN103419662 B CN 103419662B
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China
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battery pack
cell heater
heating
electronlmobil
described battery
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CN103419662A (en
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伍星驰
王洪军
谢世滨
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BYD Co Ltd
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BYD Co Ltd
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Priority to CN201210160591.XA priority Critical patent/CN103419662B/en
Priority to PCT/CN2013/076115 priority patent/WO2013174280A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/27Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by heating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/633Control systems characterised by algorithms, flow charts, software details or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Sustainable Energy (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Automation & Control Theory (AREA)
  • Secondary Cells (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention provides a kind of power system and heating of battery method of electronlmobil, wherein this system comprises battery pack, cell heater, battery manager, switch box, motor, electric machine controller and isolation inductance.Cell heater is connected with battery pack; Battery manager is connected with cell heater with battery pack respectively, for the temperature in battery pack lower than the first temperature threshold and dump energy higher than power threshold after control cell heater be battery pack heating; The voltage that switch box is used for battery pack exports distributes; Electric machine controller is connected with switch box with motor, the pre-charging capacitor having first input end, the second input end and be connected between first input end and the second input end; Isolation inductance needs to mate with described pre-charging capacitor.This power system can realize heating, greatly reduces the restriction that battery-driven car uses at low temperature environment, the efficiency of heating surface is high, cost is low, practical.The present invention also proposes a kind of electronlmobil.

Description

The power system of electronlmobil, electronlmobil and heating of battery method
Technical field
The present invention relates to electric vehicle engineering field, particularly power system, a kind of electronlmobil with this power system of a kind of heating of battery method of electronlmobil and the electronlmobil of employing the method.
Background technology
Along with the development of science and technology, new-energy automobile especially pure electric vehicle as a kind of walking-replacing tool, enter each family just at leisure, user is particularly more and more higher to the requirement of traveling comfort to the performance requriements of automobile, and this just requires that vehicle must adapt to different driving demands.But present stage most pure electric vehicle obviously cannot meet this requirement, particularly in the winter of cold, temperature is too low, the hydraulic performance decline of electrokinetic cell, no matter is on discharge capability, or all can declines to some extent in capacity of cell, even can not use.Specifically, the general work temperature of electrokinetic cell especially lithium ion battery is-20 DEG C to 55 DEG C, and battery does not allow charging at low temperatures.When ambient temperature is too low, battery-driven car internal cell there will be following problem: under (1) low temperature, and lithium ion, easily at cathode deposition, loses electroactive, even may cause safety problem.Therefore, vehicle and power brick often use at low temperatures, greatly can damage the power brick life-span, may have potential safety hazard time more serious.(2), under low temperature, during lithium ion cell charging, lithium ion is easily at cathode deposition, become dead lithium, the capacity that battery can play significantly declines, and in the process constantly used, these lithium deposition are more long larger, even may cause internal short-circuit, cause potential safety hazard.This is the reason that vehicle can not charge (comprising feedback) at low temperatures.(3) under low temperature, the discharge capability of battery is limited, is unfavorable for driving.These problems concerning the pure electric vehicle bragging about new forms of energy environmental protection, thing very awkward beyond doubt.Therefore more and more higher to the cry of the electrokinetic cell heat protocol that can change this awkward situation.
Heating of battery scheme is a kind of very important technology in pure electric automobile field.The quality of heating of battery strategy and the quality of cell heater performance directly have influence on the traveling comfort of automobile, operational stability and safety.At present, there is a lot of new technique to start to apply to storage battery heating and come up, but due to self performance deficiency, do not used widely at automotive field.As at outside batteries lag, carry out heat-insulation warm keeping by warm material, but this just plays effect of heat insulation, do not play the effect of heating; Be exactly use infrared radiation diaphragm to heating of battery, then at outside batteries lag, to play insulation effect in addition; Or add heat patch etc. at battery outside face.But these schemes are mostly utilize outside huge heating device and power supply to heating of battery, and therefore these schemes are only suitable for the fixing example of battery location.In addition, use external power supply to make the heating of battery of pure electric automobile have limitation, be not suitable for the unfixed automobile in position.Therefore, these heating techniques are not applied widely on pure electric automobile.
Summary of the invention
Object of the present invention is intended at least solve one of above-mentioned technological deficiency.
For this reason, first object of the present invention is the power system proposing a kind of electronlmobil, this system is without the need to additional power source, heating institute subfam. Spiraeoideae is provided by self power battery completely, greatly reduce the restriction that battery-driven car uses at low temperature environment, the efficiency of heating surface be also high and cost is lower, practical.The present invention's second object is to propose a kind of electronlmobil with above-mentioned power system.Another object of the present invention is also a kind of heating of battery method proposing electronlmobil.
For achieving the above object, the embodiment of first aspect present invention discloses a kind of power system of electronlmobil, comprising: battery pack; Cell heater, described cell heater is connected with described battery pack, and described cell heater is configured to carry out discharge and recharge to heat described battery pack to described battery pack; Battery manager, described battery manager is connected with described cell heater with described battery pack respectively, for the temperature of described battery pack lower than the first temperature threshold and the dump energy of described battery pack higher than power threshold after, controlling described cell heater is the heating of described battery pack; Switch box, described switch box is used for distributing the voltage that described battery pack exports; Motor; Electric machine controller, described electric machine controller is connected with described switch box with described motor respectively, and the pre-charging capacitor that described electric machine controller has first input end, the second input end and is connected between described first input end and the second input end, the voltage that it is the distribution of described electric machine controller that described electric machine controller is used for according to control command and described switch box is described feeding electric motors; And isolation inductance, described isolation inductance is connected between described battery pack and described switch box, and the inductance of described isolation inductance mates with the pre-charging capacitor of described electric machine controller.
According to the power system of the electronlmobil of the embodiment of the present invention, utilize electrokinetic cell heavy-current discharge on car, battery self internal resistance is generated heat, and reaches to the object of battery pack heating.This power system is without the need to additional power source, heating institute subfam. Spiraeoideae is provided by electrokinetic cell own completely, by battery manager and cell heater, heating management is carried out to battery pack, greatly reduce the restriction that electronlmobil uses at low temperature environment, client can be met and drive a vehicle and charging requirement when low temperature.In addition, this power system directly heats battery pack, and the efficiency of heating surface is higher, and cost is lower, practical.
The embodiment of second aspect present invention discloses a kind of electronlmobil, comprises the power system of above-mentioned electronlmobil.This electronlmobil normally can travel in the area of cold, and can drive a vehicle, while heat battery pack, thus ensures safety driving smoothly.
The embodiment of third aspect present invention discloses a kind of heating of battery method of electronlmobil, comprises the following steps:
Detect the temperature of described battery pack and the dump energy of described battery pack;
If the temperature of described battery pack lower than the first temperature threshold and the dump energy of described battery pack higher than power threshold, then described battery manager control described cell heater be described battery pack heating;
If the temperature of described battery pack lower than described first temperature threshold and the dump energy of described battery pack lower than described power threshold, then described battery manager send forbid described electronlmobil heating, travel or charging prompting; And
If the temperature of described battery pack is higher than described first temperature threshold, then the main contactor that described battery manager controls in described switch box closes.
According to the heating of battery method of the electronlmobil of the embodiment of the present invention, pure electric automobile can be made not rely on external power supply and realize the heating to battery pack, battery temperature is risen to temperature required, battery is used again according to normal electric discharge and charging strategy, greatly reduce the restriction that electronlmobil uses at low temperature environment, client can be met and drive a vehicle and charging requirement when low temperature.
The aspect that the present invention adds and advantage will part provide in the following description, and part will become obvious from the following description, or be recognized by practice of the present invention.
Accompanying drawing explanation
The present invention above-mentioned and/or additional aspect and advantage will become obvious and easy understand from the following description of the accompanying drawings of embodiments, wherein:
Fig. 1 is the structural representation of the power system of electronlmobil according to the embodiment of the present invention;
Fig. 2 is the structural representation of the power system of electronlmobil according to another embodiment of the present invention;
Fig. 3 is the electrical schematic diagram of the power system of electronlmobil according to the embodiment of the present invention;
Fig. 4 is the electrical connection schematic diagram of the power system of electronlmobil according to another embodiment of the present invention;
Fig. 5 is the electrical connection schematic diagram of the power system of electronlmobil according to the embodiment of the present invention;
Fig. 6 is the structural representation of switch box in the power system according to the electronlmobil of the embodiment of the present invention;
Fig. 7 is the diagram of circuit of the heating of battery method of electronlmobil according to the embodiment of the present invention;
Fig. 8 is the further diagram of circuit of the heating of battery method of electronlmobil according to the embodiment of the present invention; With
Fig. 9 is the detail flowchart of the heating of battery method of electronlmobil according to another embodiment of the present invention.
Detailed description of the invention
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not limitation of the present invention being interpreted as.
In describing the invention, it will be appreciated that, term " longitudinal direction ", " transverse direction ", " on ", D score, "front", "rear", "left", "right", " vertically ", " level ", " top ", " end " " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
In describing the invention, it should be noted that, unless otherwise prescribed and limit, term " installation ", " being connected ", " connection " should be interpreted broadly, such as, can be mechanical connection or electrical connection, also can be the connection of two element internals, can be directly be connected, also indirectly can be connected by intermediary, for the ordinary skill in the art, the concrete meaning of above-mentioned term can be understood as the case may be.
With reference to description below and accompanying drawing, these and other aspects of embodiments of the invention will be known.Describe at these and in accompanying drawing, specifically disclose some particular implementation in embodiments of the invention, representing some modes of the principle implementing embodiments of the invention, but should be appreciated that the scope of embodiments of the invention is not limited.On the contrary, embodiments of the invention comprise fall into attached claims spirit and intension within the scope of all changes, amendment and equivalent.
The power system of the electronlmobil of embodiment is according to a first aspect of the present invention described referring to Fig. 1 to Fig. 6.
See figures.1.and.2, the power system of this electronlmobil comprises: battery pack 101, cell heater 102, battery manager 103, switch box 104, motor 105, electric machine controller 106 and isolation inductance L 2.Wherein, cell heater 102 is connected with battery pack 101, and cell heater 102 is configured to carry out discharge and recharge to heat battery pack to battery pack 101.Battery manager 103 is connected with cell heater 102 by CAN line 107, is also connected with battery pack 101 by sample line 108 simultaneously, has and carries out temperature sampling, voltage sample, the function of sampling to battery pack 101 outgoing current to battery.In addition, battery manager 103 also has the function calculating battery dump energy, and by CAN line 107, control signal is sent to relevant electric device, to realize the management to battery functi on.Specifically, battery manager 103 is for the temperature in battery pack 101 lower than the first temperature threshold, and battery pack 101 dump energy is higher than after power threshold, controls cell heater 102 and heats for battery pack 101.Switch box 104 is high tension apparatus of a break-make big current, and battery manager 103 reaches the voltage object of distributing exported battery pack 101 to switch box 104 by transmitting control signal.Electric machine controller 106 is connected with switch box 104 with motor 105 respectively, and the pre-charging capacitor C2 that electric machine controller 106 has first input end, the second input end and is connected between first input end and the second input end, electric machine controller 106 for according to control command and switch box 104 for the voltage that electric machine controller distributes is that motor 105 is powered.
Specifically, electric machine controller 106 becomes the three plase alternating current needed for motor 105 to power the DC inverter that battery pack 101 provides to motor 105 by the driving circuit of its inside, and the control signal that can send according to battery manager 103, realize motor limit Power operation.Isolation inductance L 2 is connected between battery pack 101 and switch box 104, and the isolation inductance of inductance L 2 and the pre-charging capacitor C2 of electric machine controller match.
In one embodiment of the invention, after cell heater 102 carries out fault self-checking, testing result is sent to battery manager 103.
Particularly, as shown in Figure 3, cell heater comprises: the first switch module 301, first electric capacity C1, the first inductance L 1 and second switch module 302.Wherein, one end of the first switch module 301 respectively with the first electrode of battery pack 101 with isolate inductance L 2 and be connected; One end of first electric capacity C1 is connected with the other end of the first switch module 301, and the other end of the first electric capacity C1 is connected with the second electrode of battery pack 101; One end of first inductance L 1 is connected with the node between the first switch module 301 and the first electric capacity C1; One end of second switch module 302 is connected with the other end of the first inductance L 1, and the other end of second switch module 302 is connected with the second electrode of battery pack 101.First switch module 301 is all connected with battery manager 103 with the control end of second switch module 302, when heating battery pack 101, battery manager 103 sends a signal to cell heater 102, cell heater 102 controls the first switch module 301 and second switch module 302 conducting successively, and second switch module 302 is closed when the first switch module 301 conducting, when 302 conducting of second switch module, the first switch module 301 is closed.
Further, as shown in Figure 3, in battery pack 101, ESR is battery pack equivalent internal resistance, and ESL is battery pack equivalent inductance, and E is power brick.L2 is isolation inductance, and for by isolated for heating of battery circuit Part2 and motor equivalent load circuit Part5, the inverse voltage of such battery pack 101 is just isolated inductance L 2 and absorbs, and can not be added to successive load.C2 is pre-charging capacitor, and R is motor equivalent load.During cell heater work, its internal switch module is closed and shutoff according to certain sequential.
In an example of the present invention, as shown in Figure 3, switch module can be IGBT(InsulatedGateBipolarTransistor, insulated gate bipolar transistor).At the heating start time, internal component is as inductance, electric capacity is all in initial condition, not stored energy, cell heater workflow comprises: (1) IGBT1 conducting, when IGBT2 turns off, power brick E is charged to the first electric capacity C1 by loop " C1-D1-ESL-ESR-E-C1 ", after charging proceeds to a period of time, the voltage at the first electric capacity C1 two ends is equal with the voltage of power brick E, but owing to there is inductive element in circuit, the first electric capacity C1 is made to continue charging, first electric capacity C1 both end voltage is higher than power brick E voltage, when charging current is zero, first electric capacity C1 starts electric discharge, now discharge loop is " C1-D1-ESL-ESR-E-C1 ", until discharge current is zero.(2) IGBT1 turns off, and when IGBT2 conducting, the first electric capacity C1 continues electric discharge.Wherein there is discharge loop for " C1-D2-L1-IGBT2-C1 ".Due to the existence of the first inductance L 1, the first electric capacity C1 continues electric discharge, makes the first electric capacity C1 both end voltage lower than power brick E voltage.Repetition said process like this.
According to the power system of the electronlmobil of the embodiment of the present invention, when the first switch module 301 conducting, if do not add isolation inductance L 2, then pre-charging capacitor C2 is charged to the first electric capacity C1 by the first switch module 301, charging current is determined by loop middle impedance, cause the first electric capacity C1 current waveform uncontrollable, heater circuit characteristic is changed, thus causes circuit cisco unity malfunction.Therefore, when motor 105 works with cell heater 102 simultaneously, isolation inductance L 2 need be added.
In one embodiment of the invention, the inductance value L isolating inductance L 2 determines according to following formula: wherein, T is the equivalent load cycle of operations of motor, and C is the capacitance of pre-charging capacitor C2.
In one embodiment of the invention, cell heater 102 also comprises power connectors, for connecting and stationary power line 109.The anti-eddy current requirement of this power connectors demand fulfillment, and due to cell heater 102 current during operation change frequency quickly, the magnetic permeable material temperature rise causing power connectors inside is very fast, and therefore the permeability of power connectors is low.In addition, cell heater 102 also comprises a low pressure connector, for carrying out being connected and communication with external system, comprising the CAN line 107 for connecting battery manager 103 and self-test signal line and breakdown signal line.
With reference to Fig. 2 and Fig. 4, in one embodiment of the invention, as shown in Figure 4, isolation inductance L 2 is placed on cell heater 102 inside.Cell heater 102 inside comprises isolation inductance L 2, insurance 401 and temperature booster self electricity consumption device.In addition, cell heater 102 also comprises four power connectors, and wherein two are connected with battery pack 101 by power line 109, and two other power connectors is connected with switch box 104 by power line 109, as shown in Figure 2.In one embodiment of the invention, power connectors is used for top and the end of high-voltage wiring harness.
According to the power system of the electronlmobil of the embodiment of the present invention, it is inner that isolation inductance L 2 is arranged on cell heater 102, and its advantage is when not needing heating of battery, can pull down, directly make switch box 104 be connected with battery pack 101 whole for cell heater 102.At the higher local electronlmobil of temperature without the need to external battery temperature booster, and in the place of cold, then cell heater is installed, therefore when automobile development without the need to doing too many change for adapting to sales territory, be greatly conducive to saving cost.
With reference to Fig. 1 and Fig. 5, in another embodiment of the present invention, as shown in Figure 5, isolation inductance L 2 also can be placed on switch box 104 inside.Be understandable that, no matter isolation inductance L 2 is placed in cell heater or in switch box, and it is all between battery pack and switch box.As shown in Figure 1, do not have power line to connect between switch box 104 and cell heater 102, specifically, battery pack 101 comprises four power connectors, be connected with switch box 104 by two power lines 112, then be connected with cell heater 102 by other two power lines 112.But, need increase relay 501, as the on-off system of isolation inductance L 2, as shown in Figure 5.Parallel relationship between cell heater 102 and switch box 104.In addition, insure 401 and be arranged on battery pack 101 inside.
According to the power system of the electronlmobil of the embodiment of the present invention, it is inner that next door inductance L 2 is arranged on switch box 104, and its advantage is that the impact of cell heater 102 suffered by switch box 104 greatly reduces.In addition, when heating of battery, relay 501 is isolation inductance L 2 incircuit; When battery does not heat, relay 501 shifts out circuit isolation inductance L 2.
In one embodiment of the invention, with reference to Fig. 1, Fig. 2 and Fig. 3, the cell heater 102 in the power system of electronlmobil also comprises cooling module 110, for cooling the first switch module 301 in cell heater 102 and second switch module 302.
In one embodiment of the invention, cooling module 110 comprises the air channel be arranged in cell heater and the fan being arranged on one end, air channel further.Cell heater adopts fan to dispel the heat.
In another embodiment of the present invention, cooling module 110 comprises the coolant channel be arranged in cell heater and the cooling liquid inlet be arranged on cell heater and cooling liquid outlet further.
Adopt refrigerant fluid to carry out the cell heater dispelled the heat, good heat dissipation effect, and sealing property is excellent.
In one embodiment of the invention, as shown in Figure 6, the switch box 104 in the power system of electronlmobil comprises further: main contactor 601 and preliminary filling contactless switch 602.Wherein, main contactor 601 for the output voltage of switch box 104 being dispensed to the consumer of electronlmobil under the control of battery manager 103, as motor 105 etc.The first input end 603 and the second input end 604 of preliminary filling contactless switch 602 and electric machine controller 106 one of them be connected.In the present embodiment, as shown in Figure 6, preliminary filling contactless switch 602 is connected with first input end 603.Be understandable that, preliminary filling contactless switch 602 also can be connected with the second input end 604 in other examples.Preliminary filling contactless switch 602, under the control of battery manager 103, before electric machine controller 106 controls motor 105 startup, is pre-charging capacitor C2 charging.
According to the power system of the electronlmobil of the embodiment of the present invention, utilize battery pack 101 heavy-current discharge on car, power brick E self internal resistance is generated heat, and reaches the object heated to battery pack 101.This power system is without the need to additional power source, heating institute subfam. Spiraeoideae is provided by battery pack 101 own completely, heating management is carried out by battery manager 103 and cell heater 102 pairs of battery pack 101, greatly reduce the restriction that electronlmobil uses at low temperature environment, and the heating of driving limit, electronlmobil limit can be realized, can can meet electronlmobil limit Power operation while heating of battery, meet client and drive a vehicle and charging requirement when low temperature.In addition, this power system directly heats battery, and the efficiency of heating surface is higher, and cost is lower, practical, easily carries out industrialization.
The embodiment of second aspect present invention discloses a kind of electronlmobil, comprises the power system of above-mentioned electronlmobil.This vehicle normally can travel in the area of cold, and can drive a vehicle, while heat battery pack, thus ensures safety driving smoothly.
The heating of battery method of the electronlmobil of embodiment is according to a third aspect of the present invention described referring to Fig. 7 to Fig. 9.
As shown in Figure 7, the method for heating of electronlmobil comprise the following steps:
Step S701: detect the temperature of battery pack and the dump energy of battery pack;
Step S702: if the temperature of battery pack lower than the first temperature threshold and the dump energy of battery pack higher than power threshold, then battery manager control cell heater be battery pack heating;
Step S703: if the temperature of battery pack lower than the first temperature threshold and the dump energy of battery pack lower than power threshold, then battery manager send forbid electronlmobil heating, travel or charging prompting;
Step S704: if the temperature of battery pack is higher than the first temperature threshold, then the main contactor in battery manager distribution control box closes.
In one embodiment of the invention, as shown in Figure 8, further, the heating of battery method of electronlmobil comprises the following steps:
Step S801: ON shelves electricity on car load.
Step S802: whether detect battery pack temperature lower than the first temperature threshold.The temperature of battery pack in battery manager inspection vehicle, if the temperature of battery pack is higher than the first temperature threshold, then battery pack does not need heating, performs step S803; If lower than the first temperature threshold, then need the current electric quantity detecting battery pack.
Step S803: the main contactor in battery manager distribution control box closes.
Step S804: battery manager calculates current electric quantity further whether higher than power threshold.If not, step S805 is performed; If so, battery manager then sends heating signal to cell heater by CAN message, allows cell heater to heat battery pack.
Step S805: it is too low to instrument display battery electric quantity that battery manager sends information, do not allow car load to carry out heating, travel and charging.
Step S806: before heating, whether cell heater self-inspection has fault.If trouble free, then heat and normally carry out, perform step S807; If there is fault, perform step S808.
Step S807: battery pack is heated.In heat process, cell heater is always all in execution self-inspection.
Step S808: cell heater fault, does not allow car load to carry out heating, travel and charging.
Step S809: judge whether that heating completes.If complete, then send CAN message to cell heater, allow cell heater quit work; If do not complete, perform step S807.
Step S810: heating terminates.
Wherein, if break down in cell heater working process, then cell heater sends CAN message to battery manager, and cell heater quits work simultaneously.
In an example of the present invention, the first temperature threshold can be-10 DEG C, and power threshold can be 30% of the total electricity of battery pack.
In one embodiment of the invention, as shown in Figure 9, particularly, the heating of battery method of electronlmobil comprises the following steps:
Step S901: ON shelves electricity on car load.
Step S902: the temperature and the dump energy that detect battery pack.
Step S903: battery manager controls adhesive preliminary filling contactless switch, treats that preliminary filling completes, and controls adhesive main contactor, car load is exercised by normal strategy.
Step S904: whether the temperature of battery pack is lower than the first temperature threshold.If so, step S905 is performed; If not, then step S903 is performed.
Step S905: whether battery manager calculates current residual electricity higher than power threshold.If so, then step S907 is performed; If not, then step S906 is performed.
Step S906: it is too low to instrument display battery electric quantity that battery manager sends message information, do not allow car load to carry out heating, exercise and charging.
Step S907: user is confirmed whether to need heating.If so, then step S909 is performed; If not, then step S908 is performed.
Step S908: battery manager sends information and do not allow heating to instrument display user, does not allow car load to carry out heating, exercise and charging.
Step S909: whether cell heater self-inspection exists fault.If so, then step S910 is performed; If not, then step S911 is performed.
Step S910: battery manager stops providing power supply to cell heater and sending message, and photos and sending messages, to instrument display " heating system malfunction ", does not allow car load to carry out heating, exercise and charging.
Step S911: battery manager sends heating signal to cell heater, starts heating.
Step S912: battery manager controls adhesive preliminary filling contactless switch, treats that preliminary filling completes, after controlling adhesive main contactor, enter car load heating, battery manager sends the maximum permission horsepower output of present battery group, and car load limit power is exercised, and temperature booster detects oneself state always.
Step S913: whether user presses heat button, and meet pre-conditioned, such as keep 2 seconds.If so, then step S914 is performed; If not, then step S915 is performed.
Step S914: battery manager sends information and stops heating to instrument display user, does not allow car load to carry out heating, exercise and charging.
Step S915: cell heater whether fault.If so, then step S916 is performed; If not, then step S917 is performed.
Step S916: cell heater quits work, instrument display alarm, does not allow car load to carry out heating, exercise and charging.
Step S917: whether the temperature of battery pack is higher than the first temperature threshold.If so, then step S920 is performed; If not, then step S918 is performed.
Step S918: whether single battery temperature is higher than the second temperature threshold.If so, then step S920 is performed; If not, then step S919 is performed.
Step S919: whether continuous heating overtime threshold value.If so, then step S920 is performed; If not, then step S912 is performed.
Step S920: heated, cell heater quits work.
In sum, specifically, on car load after ON shelves electricity, battery manager is started working, and detects the break-make situation of main contactor in the temperature of battery pack and switch box.The temperature of battery pack is the mean temperature of battery pack 101, battery manager is sampled by the temperature of battery information collector to each battery modules in battery pack, gather the temperature value of every batteries in battery pack, calculate the temperature of all batteries in battery pack.If battery pack temperature is lower than the first temperature threshold, and battery pack dump energy is higher than power threshold, and user presses heat button simultaneously, and keeps 2 seconds, then battery manager sends message by CAN alignment cell heater, allows car load heating and travels.In an example of the present invention, the first temperature threshold can be-10 DEG C, and power threshold can be 30% of the total electricity of battery pack.Before driving heating starts, namely before machine operation, battery manager transmits control signal to switch box, control the adhesive of preliminary filling contactless switch, make battery pack to pre-charging capacitor C2 charging, after pre-charging capacitor voltage is close to battery voltage, just allow machine operation.
Wherein, heat button is arranged on gauge panel, controls the switch of cell heater as user.Press this button and then allow cell heater work, prerequisite meets battery pack temperature lower than the first temperature threshold, and battery pack dump energy is higher than these two conditions of power threshold; If press once this button again, and keep 2 seconds, then cell heater is forced to quit work.
Switch box main contactor is positioned at switch box inside, for the power supply of power on/off machine controller.If dump energy is higher than power threshold, then battery manager sends control signals to switch box, controls main contactor adhesive, allows machine operation.Electric machine controller becomes three plase alternating current needed for motor by driving circuit the DC inverter that battery pack provides, and to feeding electric motors, and allows car load to limit power to travel.
Preliminary filling contactless switch is also positioned at switch box inside, connects with pre-charging capacitor C2.Especially, before machine operation to pre-charging capacitor C2 charging, be because:
1. preliminary filling process can avoid rush of current, prevents from sintering during main contactor adhesive.Connect between pre-charging capacitor with preliminary filling contactless switch a current-limiting resistance, after preliminary filling completes, battery manager controls main contactor adhesive, then disconnects preliminary filling contactless switch.
2. motor starting current within the short time just started is comparatively large, can drag down the voltage of whole battery pack, therefore first give pre-charging capacitor C2 charging, make its voltage close with battery voltage, restart motor.Because capacitance voltage moment can not suddenly change, therefore by it together with motor parallel, reduce electric motor starting to the impact of battery voltage.
Cell heater, after receiving the permission heating signal sended over by battery manager, starts to carry out self-inspection to its own system, starts self-inspection and whether there is the system failure.In an example of the present invention, cell heater send 1 0.5 millisecond single impulse checking cell heater whether there is fault.As cell heater does not find fault, then cell heater sends control wave (the such as cycle is 20 milliseconds, 20% dutycycle) control internal switch module circuit, make the short circuit of battery pack short time, reach to the object of battery pack heating, simultaneously cell heater sends CAN signal to instrument, after instrument receives this signal, and instrument display " electrokinetic cell add hanker ".
In the process of battery pack heating, battery manager and cell heater detect battery state respectively always, if detect that battery pack temperature is higher than the first temperature threshold under normal circumstances, or time of heat overtime threshold value, or the highest single battery temperature is higher than the second temperature threshold, then cell heater stops sending pulse control signal to switch module, stops heating battery pack.Cell heater sends CAN signal to instrument, and instrument shows " heating completes " after receiving this signal, and now car load battery pack heat process terminates.In an example of the present invention, the second temperature threshold can be 20 DEG C, and time threshold can be 20 minutes.As preferably, in order to prevent heating schedule repeated priming, in battery pack heat process, when battery pack temperature being detected higher than the first temperature threshold 5 DEG C, stop heating battery pack.
Workflow under normal non-fault situation is described above.
If the battery pack temperature that battery manager detects is higher than the first temperature threshold, then battery manager is according to the startup strategy works of car load under normal temperature; If battery pack temperature is lower than the first temperature threshold, and battery dump energy is lower than power threshold, main contactor is in not attracting state, then battery manager sends CAN signal to cell heater and instrument, battery pack is not allowed to heat, show after instrument receives this signal " battery pack dump energy is not enough ", now car load does not allow heating, travels and charging.
If there is any one in cell heater fault, under-voltage protection, overvoltage protection, overheating protection, pulse width interval and the protection of maximum ON time in cell heater process of self-test; then do not allow to heat to battery pack; cell heater sends breakdown signal; instrument receives this signal and then shows " heating system malfunction ", does not now allow heating.
Any one in cell heater fault, under-voltage protection, overvoltage protection, overheating protection, pulse width interval and the protection of maximum ON time is there is in cell heater is to battery pack heat process; then cell heater stops heating to battery pack; and send breakdown signal; instrument receives this signal and then shows " heating system malfunction ", and this time battery pack heating stops.
In an example of the present invention, for the above-mentioned fault type mentioned, further, the protection circuit that cell heater inside is made has following description:
1) failure reset circuit.When there being breakdown signal, IGBT ends, inner ERROR(fault) pin is low level, exported by breakdown signal by optocoupler, pin ERROUT(fault exports) be low level.If think de-preservation state, PWM(PulseWidthModulation, pulse width modulation) ripple should remain high level 2 seconds, reset breakdown signal, and circuit recovers normal working.If 2 seconds can not reset, then illustrate that circuit creates permanent fault, cisco unity malfunction.
2) pulse width interval and the protection of maximum ON time.For ensureing that the inner IGBT discharge module of cell heater normally works, by DSP(DigitalSignalProcessor, digital signal processor) impulse rate that sends can not be too fast, and pulse width time can not be oversize.Such as, pulse width is maximum can be 5 milliseconds, and interval is minimum can be 7-10 millisecond, otherwise has breakdown signal to export.
3) secondary power supply produces.In an example of the present invention, the inner IGBT of cell heater drives and adopts DC-to-DC insulating power supply, and the voltage recommendation of gate pole positive bias can be+15V, and negative bias can be-7V.Negative bias can be accelerated to turn off IGBT, and prevents surge current excessive and cause IGBT to mislead.
4) under-voltage protection.Under-voltage protecting circuit is mainly in order to prevent due to problems such as the cell heater that causes of driving voltage deficiency inner IGBT power consumption increases.When cell heater internal power supply control circuit voltage drop is to the first voltage threshold, there is under-voltage protection.In an example of the present invention, the first voltage threshold can be 9V.
5) overheat protector.Overheating protection circuit can prevent the too high damage caused IGBT of temperature, mainly carries out temperature sampling by thermally dependent resistor, when module baseplate temp occurs overheating protection higher than during reliability temperature threshold.Whether this circuit can also be used for detecting thermally dependent resistor and open a way, when thermally dependent resistor is opened a way, and this infinite of equivalence, output protection signal.In an example of the present invention, reliability temperature threshold can be 85 DEG C.
6) overvoltage protection.Because discharge loop exists larger inductance usually, when IGBT turns off, collecting electrode can inspire very high potential, therefore high-voltage capacitance in parallel between the collector and emitter of IGBT.Overvoltage protective module mainly prevents IGBT collecting electrode transient voltage when turning off too high, causes IGBT overvoltage and burns out, when collector voltage is more than the second voltage threshold, and output protection signal.In an example of the present invention, the second voltage threshold can be 800V.
In heating system heats process, if user presses heat button suddenly, and keep 2 seconds, then cell heater stops, to battery pack heating, not allowing to charge to battery pack, also not allowing running car.
According to the heating of battery method of the electronlmobil of the embodiment of the present invention, pure electric automobile can be made not rely on external power supply and realize the heating to electrokinetic cell, battery temperature is risen to temperature required, battery is used again according to normal electric discharge and charging strategy, greatly reduce the restriction that electronlmobil uses at low temperature environment, client can be met and drive a vehicle and charging requirement when low temperature.
In the description of this specification sheets, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained at least one embodiment of the present invention or example.In this manual, identical embodiment or example are not necessarily referred to the schematic representation of above-mentioned term.And the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiment or example.
Although illustrate and describe embodiments of the invention, for the ordinary skill in the art, be appreciated that and can carry out multiple change, amendment, replacement and modification to these embodiments without departing from the principles and spirit of the present invention, scope of the present invention is by claims and equivalency thereof.

Claims (15)

1. a power system for electronlmobil, is characterized in that, comprising:
Battery pack;
Cell heater, described cell heater is connected with described battery pack, and described cell heater is configured to carry out discharge and recharge to heat described battery pack to described battery pack;
Battery manager, described battery manager is connected with described cell heater with described battery pack respectively, for the temperature of described battery pack lower than the first temperature threshold and the dump energy of described battery pack higher than power threshold after, controlling described cell heater is the heating of described battery pack;
Switch box, described switch box is used for distributing the voltage that described battery pack exports;
Motor;
Electric machine controller, described electric machine controller is connected with described switch box with described motor respectively, and the pre-charging capacitor that described electric machine controller has first input end, the second input end and is connected between described first input end and the second input end, the voltage that it is the distribution of described electric machine controller that described electric machine controller is used for according to control command and described switch box is described feeding electric motors; And
Isolation inductance, described isolation inductance is connected between described battery pack and described switch box, and the inductance of described isolation inductance mates with the pre-charging capacitor of described electric machine controller;
Wherein, described cell heater comprises further:
First switch module, one end of described first switch module is connected with described isolation inductance with the first electrode of described battery pack respectively;
First electric capacity, one end of described first electric capacity is connected with the other end of described first switch module, and the other end of described first electric capacity is connected with the second electrode of described battery pack;
First inductance, one end of described first inductance is connected with the node between described first switch module and described first electric capacity;
Second switch module, one end of described second switch module is connected with the other end of described first inductance, and the other end of described second switch module is connected with the second electrode of described battery pack, described first switch module is all connected with described battery manager with the control end of second switch module, when to described battery pack heating, described battery manager sends a signal to described cell heater, described cell heater controls described first switch module and the conducting successively of second switch module, and described second switch module is closed when described first switch module conducting, described in when described second switch module conducting, the first switch module is closed.
2. the power system of electronlmobil as claimed in claim 1, it is characterized in that, the inductance value L of described isolation inductance determines according to following formula:
wherein, T is the equivalent load cycle of operations of described motor, and C is the capacitance of described pre-charging capacitor.
3. the power system of electronlmobil as claimed in claim 1, is characterized in that, after described cell heater carries out fault self-checking, testing result is sent to described battery manager.
4. the power system of electronlmobil as claimed in claim 1, it is characterized in that, described cell heater also comprises:
Cooling module, for cooling the first switch module in described cell heater and second switch module.
5. the power system of electronlmobil as claimed in claim 4, it is characterized in that, described cooling module comprises further:
Be arranged on the air channel in described cell heater; And
Be arranged on the fan of one end, described air channel.
6. the power system of electronlmobil as claimed in claim 4, it is characterized in that, described cooling module comprises further:
Be arranged on the coolant channel in described cell heater; And
Be arranged on the cooling liquid inlet on described cell heater and cooling liquid outlet.
7. the power system of electronlmobil as claimed in claim 1, it is characterized in that, described cell heater also comprises:
Power connectors, for connecting and fixing the power line be connected with described battery pack.
8. the power system of electronlmobil as claimed in claim 1, it is characterized in that, described switch box comprises further:
Main contactor, described main contactor is used for the consumer output voltage of described switch box being dispensed to described electronlmobil under the control of described battery manager; And
Preliminary filling contactless switch, the first input end and the second input end of described preliminary filling contactless switch and described electric machine controller one of them be connected, described preliminary filling contactless switch is used under the control of described battery manager, before electric motor starting described in described motor controller controls, for described pre-charging capacitor is charged.
9. an electronlmobil, is characterized in that, comprises the power system of the electronlmobil as described in any one of claim 1-8.
10. a heating of battery method for electronlmobil as claimed in claim 9, is characterized in that, comprise the following steps:
Detect the temperature of described battery pack and the dump energy of described battery pack;
If the temperature of described battery pack lower than the first temperature threshold and the dump energy of described battery pack higher than power threshold, then described battery manager control described cell heater be described battery pack heating;
If the temperature of described battery pack lower than described first temperature threshold and the dump energy of described battery pack lower than described power threshold, then described battery manager send forbid described electronlmobil heating, travel or charging prompting; And
If the temperature of described battery pack is higher than described first temperature threshold, then the main contactor that described battery manager controls in described switch box closes.
The heating of battery method of 11. electronlmobils as claimed in claim 10, is characterized in that, controlling described cell heater at described battery manager is, before described battery pack heats, also comprise:
The described battery manager preliminary filling contactless switch controlled in described switch box closes as described pre-charging capacitor is charged, and turns off described preliminary filling contactless switch after described pre-charging capacitor charging.
The heating of battery method of 12. electronlmobils as claimed in claim 10, is characterized in that, also comprise:
After described cell heater carries out fault self-checking, testing result is sent to described battery manager, and described battery manager sends the prompting forbidden the heating of described electronlmobil, travel or charge when described cell heater breaks down.
The heating of battery method of 13. electronlmobils as claimed in claim 10, is characterized in that, controlling described cell heater at described battery manager is, before described battery pack heats, also comprise:
Judge whether the heating instructions of the chaufeur input receiving described electronlmobil, if received, it is the heating of described battery pack that described battery manager controls described cell heater, if do not received, described battery manager sends the prompting forbidden the heating of described electronlmobil, travel or charge.
The heating of battery method of 14. electronlmobils as claimed in claim 10, is characterized in that, controlling described cell heater at described battery manager is, after described battery pack heats, also comprise:
Described battery manager receives the enabled instruction of the chaufeur input of described electronlmobil;
Described battery manager calculates Current Temperatures and the dump energy of described battery pack, and calculates the maximum permission horsepower output of described battery pack; And
According to described maximum permission output power, electronlmobil limit power travels.
The heating of battery method of 15. electronlmobils as claimed in claim 10, is characterized in that, when any one of following condition meets, described battery manager controls described cell heater and stops heating,
The temperature of described battery pack is higher than described first temperature threshold;
In described battery pack, arbitrary single battery temperature is higher than the second temperature threshold, and described second temperature threshold is higher than described first temperature threshold; Or
The continuous heating time of described cell heater is higher than time threshold.
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