CN103419285B - Processing method of hollow stone container - Google Patents
Processing method of hollow stone container Download PDFInfo
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- CN103419285B CN103419285B CN201310330966.7A CN201310330966A CN103419285B CN 103419285 B CN103419285 B CN 103419285B CN 201310330966 A CN201310330966 A CN 201310330966A CN 103419285 B CN103419285 B CN 103419285B
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Abstract
A processing method of a hollow stone container includes the steps of (1) obtaining natural stone, (2) drilling the rough stone to obtain the stone with a hole, (3) reaming the hole of the stone with the hole to obtain the stone with the reamed hole, (4) grinding the hole wall, wherein the hole wall of the stone with the reamed hole is ground through a diamond grinding wheel to obtain the ground stone, (5) polishing the surface of the inner wall of the hole, wherein abrasive paste is applied to an abrasive cloth wheel, the hole wall is polished through the abrasive cloth wheel, and the polished stone is obtained. The processing method can be used for processing large stone containers as high as several meters, such as a vase and artcraft goods placed in a hall as decorations.
Description
Technical field
The present invention relates to stone container, particularly relate to the processing method of hollow stone container, such as, adopt the building stones such as granite, marble, jade, be used for processing the large-scale building stones vase of several meters high, be placed on the handicraft as ornaments in hall.
Background technology
Adopt natural stone to be processed into handicraft and the articles for daily use such as Small vials, bowl, kettle, mostly by manual production, building stones product has natural colored, indeformable, nondiscolouring, and the feature such as still maintain the original state after stored for a long time, very popular.For large-scale (several meters high) hollow container, because inner chamber gets hole difficulty, can not operate by hand, prior art does not have special process equipment and method, so still belong to blank at present, and the such as vase of existing ornaments in hall, up to several meters, generally made by ceramic material.But due to the limitation of ceramic process, as the vase up to tens meters, then cannot make.
Summary of the invention
The object of this invention is to provide a kind of for processing the stone container large-scale up to several meters, making in cavity, to form varicosity curved surface, the processing method of the hollow stone container of the products such as such as vase.
The technical scheme of the processing method of hollow stone container of the present invention is: it is characterized in that:
(1), get natural stone, building stones are cuboid or cylinder, and height H is more than 2000mm, and the cross section length of side L of cuboid is more than 1000mm, and cylindrical diameter of phi is more than 1200mm, obtains stone and just expects;
(2), boring is just expected to stone, stone is just expected fix on the table, workbench is arranged in frame, workbench is by rotating mechanism, movable mechanism and left/right movement device drive, workbench is provided with clamping device, just expect to be fixed to stone with clamping device, frame installs transverse arm, slide installed by transverse arm, transverse arm is driven by elevating mechanism and moves up and down, slide is by slide mechanism band action side-to-side movement, slide installs rotary electric machine, rotary electric machine drives turning cylinder, turning cylinder drives drill bit, in the kernel of section boring that stone is just expected, drilling depth is 60% ~ 80% of building stones height H, obtain stone hole material,
(3), to the material reaming of stone hole, stone hole material is still fixed on the table, adopt bearizing mechanism, the bottom of drill bit from turning cylinder is pulled down, the broad of installation activity on the rotating shaft, broad comprises cutter hub and spherical cutter head, wolfram steel head is embedded with in cutter head, the broad installed on the rotating shaft is more than three groups, often group has 2-12 cutter hub and cutter head, and cutter hub and cutter head produce centrifugal force along with after turning cylinder rotation, and cutter hub and cutter head are deployed condition, make cutter head carry out reaming to building stones endoporus, obtain reaming building stones;
(4), hole wall grinding, adopt skive, the cutter head of broad on turning cylinder is pulled down, changes skive, ground by the hole wall of the skive rotated along with turning cylinder to reaming building stones, obtain grind stone;
(5), inner wall surface polishing, adopt abrasive cloth wheel and abrasive cloth wheel on be coated with abrasive pastes, skive is pulled down, on cutter hub connect scribble abrasive pastes abrasive cloth wheel, by turning cylinder drive abrasive cloth take turns hole wall is ground, obtain polishing building stones.
The invention discloses a kind of processing method of hollow stone container, natural stone of getting comprises marble, granite and jade etc.The shape of building stones is generally cuboid, also can be cylinder, the height of building stones reaches more than 2000mm, and the cross section length of side of cuboid is more than 1000mm, if cylinder, its diameter is more than 1200mm, just expected by stone to fix on the table, workbench is arranged in frame, and workbench is provided with clamping device, just expect to be fixed to stone with clamping device, building stones are erect steadily.Frame installs rotating mechanism, adopts rotating mechanism to drive drill bit, in the kernel of section boring that stone is just expected, drilling depth is 60% ~ 80% of building stones height H, obtains stone hole material.To the material reaming of stone hole, stone hole material is still fixed on the table, adopt bearizing mechanism, described bearizing mechanism comprises rack-mounted turning cylinder, turning cylinder is driven by rotating mechanism and rotates, by in the action of elevating mechanism band, lower movement and left by the action of slide mechanism band, right slip, the broad of installation activity on turning cylinder, broad comprises cutter hub and spherical cutter head, wolfram steel head is embedded with in cutter head, there are rotating mechanism and elevating mechanism, make turning cylinder carry its tools, complete rotation on the one hand, on doing again on the other hand, lower movement, and it is short that cutter has length to have, make all being processed up and down of whole endoporus.The broad that a turning cylinder is installed is more than three groups, often group has 2-12 cutter hub and cutter head are distributed on around turning cylinder, cutter hub and cutter head produce centrifugal force along with after turning cylinder rotation, cutter hub and cutter head launch along with centrifugal force, make cutter head carry out reaming to building stones endoporus, obtain reaming building stones.The length of cutter hub is used to have specifications different separately, so the curved surface of vase endoporus can be processed into.Arrange many groups at the periphery of turning cylinder, often group installs much knives tool, improves process velocity.Hole wall grinds, and adopts skive, is pulled down by the cutter head of broad on turning cylinder, change skive, ground, obtain grind stone by the hole wall of skive to reaming building stones.Inner wall surface polishing, adopts abrasive cloth wheel and be coated with abrasive pastes on abrasive cloth wheel, pulled down by skive, cutter hub connects the abrasive cloth wheel scribbling abrasive pastes, drives abrasive cloth to take turns grind hole wall, obtain polishing building stones by turning cylinder.Same cutter hub connects cutter head, skive and abrasive cloth wheel respectively, is conducive to improving working (machining) efficiency.
The processing method of hollow stone container of the present invention, described clamping device is support bar, and the bottom of support bar is fixing on the table, and install dead ring at the outer wall of building stones, the head of support bar is connected with dead ring, is fixed on the table by building stones.Described turning cylinder center is shaped with water hole.There has been water hole at center, pours into cooling water man-hour adding, and cools on the one hand to drill bit, and water mixes with stone flour on the other hand, is conducive to eliminating.Between described cutter hub and cutter head, between cutter hub and skive and cutter hub and abrasive cloth take turns between be threaded connection, adopt the dismounting that is threaded, change and facilitate.Feed screw nut is installed respectively in two that described elevating mechanism is included in transverse arm, and frame installs lifting motor, lifting motor connection wire rod, screw mandrel is through feed screw nut, the head connection bearing of screw mandrel, bearing is arranged in shaft bearing plate, and shaft bearing plate is fixed on the bottom of frame.Lifting motor works, and drives screw mandrel to rotate, and screw mandrel, under the effect of feed screw nut, drives crossbeam oscilaltion, adjusts the upper-lower position of drill bit or broad.Described slide mechanism is included in one end mounting cutter sliding motor of transverse arm, and cutter sliding motor connects slide through screw mandrel transmission component, and makes slide do side-to-side movement, adjusts the right position of drill bit or broad.The rotating mechanism of described workbench comprises the worm gear drive case be arranged in movable mechanism, have rotating shaft in worm gear drive case, erector's station in rotating shaft, rotating shaft is by the worm gear drive assembly driven rotary of turbo-dynamo in worm gear drive case, large by turbo-dynamo driven rotary power, slow-roll stabilization.The movable mechanism of described workbench comprises the front and back slide rail be arranged on left/right movement device, front and back slide rail arranges front and back slide block, front and back slide block is moved forward and backward through the drive of screw mandrel transmission component by front and back servomotor, adjusts the front and back position of workbench.The left/right movement device of described workbench comprises the left and right slide rail be arranged in frame, left and right slide rail is arranged left and right slide block, and left and right slide block is moved left and right through the action of screw mandrel transmission component band by left and right servomotor, adjusts the right position of workbench.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment schematic diagram that the present invention just expects stone to hole;
Fig. 2 is a kind of embodiment schematic diagram of the present invention to the material reaming of stone hole;
Fig. 3 is Worktable rotation mechanism of the present invention, movable mechanism and left/right movement device schematic diagram;
Fig. 4 is that three groups of broads of the present invention are movably arranged on turning cylinder also in deployed condition schematic diagram;
Fig. 5 is that cutter hub of the present invention and skive assemble schematic diagram;
Fig. 6 is that cutter hub of the present invention and abrasive cloth are taken turns and assembled schematic diagram;
One group of broad of the present invention has 4 cutter hubs and cutter head schematic diagram to Fig. 7;
Fig. 8 is clamping device schematic diagram of the present invention;
Fig. 9 is building stones of the present invention is cylinder front schematic view;
Figure 10 is building stones of the present invention is cuboid schematic cross-section.
Detailed description of the invention
The present invention relates to a kind of processing method of hollow stone container: as shown in Fig. 1-Figure 10,
(1), get natural stone, building stones are cuboid or cylinder, and height H is more than 2000mm, and the cross section length of side L of cuboid is more than 1000mm, and cylindrical diameter of phi is more than 1200mm, obtains stone and just expects 4;
(2), boring is just expected to stone, stone is just expected be fixed on workbench 1, workbench 1 is arranged in frame 2, workbench is by rotating mechanism, movable mechanism and left/right movement device drive, workbench is provided with clamping device 3, just expect to be fixed to stone with clamping device, frame is installed transverse arm 21, transverse arm is installed slide 27, transverse arm 21 is driven by elevating mechanism and moves up and down, slide 27 is by slide mechanism band action side-to-side movement, slide is installed rotary electric machine 28, rotary electric machine 28 drives turning cylinder 29, turning cylinder 29 drives drill bit 5, in the kernel of section boring that stone is just expected, drilling depth is 60% ~ 80% of building stones height H, obtain stone hole material,
(3), to the material reaming of stone hole, stone hole material is still fixed on the table, adopt bearizing mechanism, the bottom of drill bit 5 from turning cylinder is pulled down, the broad 7 of installation activity on the rotating shaft, broad comprises cutter hub 71 and spherical cutter head 72, wolfram steel head 73 is embedded with in cutter head, the broad installed on the rotating shaft is more than three groups, often group has 2-12 cutter hub and cutter head, cutter hub 71 and cutter head 72 along with turning cylinder 29 rotate after produce centrifugal force, cutter hub 71 and cutter head 72 are in deployed condition, make cutter head carry out reaming to building stones endoporus, obtain reaming building stones;
(4), hole wall grinding, adopt skive 9, the cutter head 72 of broad 7 on turning cylinder 29 is pulled down, changes skive 9, ground by the hole wall of the skive rotated along with turning cylinder to reaming building stones, obtain grind stone;
(5), inner wall surface polishing, adopt abrasive cloth wheel 10 and abrasive cloth wheel on be coated with abrasive pastes, skive 9 is pulled down, on cutter hub connect scribble abrasive pastes abrasive cloth wheel 10, by turning cylinder drive abrasive cloth take turns hole wall is ground, obtain polishing building stones.
The natural stone that this programme is got comprises marble, granite and jade etc., the shape of building stones is generally cuboid, and can be also cylinder, the height of building stones reaches more than 2000mm, the cross section length of side of cuboid is more than 1000mm, if cylinder, its diameter is more than 1200mm, is just expected by stone to fix on the table, workbench 1 is arranged in frame 2, workbench 1 is provided with clamping device 3, just expects that 4 are fixed with clamping device to stone, and building stones are erect steadily.Frame installs rotating mechanism, adopts rotating mechanism to drive drill bit 5, in the kernel of section boring that stone is just expected, drilling depth is 60% ~ 80% of building stones height H, obtains stone hole material.To the material reaming of stone hole, stone hole material is still fixed on the table, adopt bearizing mechanism, described bearizing mechanism comprises rack-mounted turning cylinder 29, turning cylinder is driven by rotating mechanism and rotates, by in the action of elevating mechanism band, lower movement and left by the action of slide mechanism band, right slip, the broad 7 of installation activity on turning cylinder, broad comprises cutter hub 71 and spherical cutter head 72, wolfram steel head 73 is embedded with in cutter head, there are rotating mechanism and elevating mechanism, make turning cylinder carry its tools, complete rotation on the one hand, on doing again on the other hand, lower movement, and it is short that cutter has length to have, make all being processed up and down of whole endoporus.The broad that a turning cylinder 29 is installed is more than three groups, often group has 2-12 cutter hub and cutter head are distributed on around turning cylinder, cutter hub and cutter head produce centrifugal force along with after turning cylinder rotation, cutter hub 71 and cutter head 72 are along with centrifugal force expansion, make cutter head carry out reaming to building stones endoporus, obtain reaming building stones.The length of cutter hub is used to have specifications different separately, so the curved surface of vase endoporus can be processed into.Arrange many groups at the periphery of turning cylinder, often group installs much knives tool, improves process velocity.Hole wall grinds, and adopts skive 9, is pulled down by the cutter head of broad on turning cylinder, change skive, ground, obtain grind stone by the hole wall of skive to reaming building stones.Inner wall surface polishing, adopts abrasive cloth wheel 10 and be coated with abrasive pastes on abrasive cloth wheel, pulled down by skive, cutter hub connects the abrasive cloth wheel scribbling abrasive pastes, drives abrasive cloth to take turns grind hole wall, obtain polishing building stones by turning cylinder.Same cutter hub connects cutter head, skive and abrasive cloth wheel respectively, is conducive to improving working (machining) efficiency.Described clamping device 3 is support bar 31, and the bottom of support bar is fixed on workbench 1, and install dead ring 32 at the outer wall of building stones, the head of support bar 31 is connected with dead ring.Described turning cylinder 29 center is shaped with water hole 52.Between described cutter hub 71 and cutter head 72, between cutter hub 71 and skive 9 and cutter hub 71 and abrasive cloth take turns 10 between be threaded connection.Feed screw nut 22 is installed at two that described elevating mechanism is included in transverse arm 21 respectively, frame is installed lifting motor 23, lifting motor 23 connection wire rod 24, screw mandrel 24 is through feed screw nut 22, the head connection bearing 25 of screw mandrel 24, bearing 25 is arranged in shaft bearing plate 26, and shaft bearing plate 26 is fixed on the bottom of frame 2.Described slide mechanism is included in one end mounting cutter sliding motor 30 of transverse arm 21, and cutter sliding motor 30 connects slide 27 through screw mandrel transmission component, and makes slide 27 do side-to-side movement.The rotating mechanism of described workbench 1 comprises the worm gear drive case 47 be arranged in movable mechanism, has rotating shaft 48 in worm gear drive case, erector's station 1 in rotating shaft 48, and rotating shaft 48 is by the worm gear drive assembly driven rotary of turbo-dynamo 49 in worm gear drive case.The movable mechanism of described workbench 1 comprises the front and back slide rail 44 be arranged on left/right movement device, front and back slide rail 44 is arranged front and back slide block 45, and front and back slide block 45 is moved forward and backward through the drive of screw mandrel transmission component by front and back servomotor 46.The left/right movement device of described workbench 1 comprises the left and right slide rail 40 be arranged in frame 2, left and right slide rail is arranged left and right slide block 41, and left and right slide block 41 is moved left and right through the action of screw mandrel transmission component band by left and right servomotor 43.
Claims (9)
1. the processing method of hollow stone container, is characterized in that:
(1), get natural stone, building stones are cuboid or cylinder, and height H is more than 2000mm, and the cross section length of side L of cuboid is more than 1000mm or cylindrical diameter of phi is more than 1200mm, obtains stone and just expects (4);
(2), boring is just expected to stone, stone is just expected be fixed on workbench (1), workbench (1) is arranged in frame (2), workbench is by rotating mechanism, movable mechanism and left/right movement device drive, workbench is provided with clamping device (3), just expect to be fixed to stone with clamping device, frame is installed transverse arm (21), transverse arm is installed slide (27), transverse arm (21) is driven by elevating mechanism and moves up and down, slide (27) is by slide mechanism band action side-to-side movement, slide is installed rotary electric machine (28), rotary electric machine (28) drives turning cylinder (29), turning cylinder (29) drives drill bit (5), in the kernel of section boring that stone is just expected, drilling depth is 60% ~ 80% of building stones height H, obtain stone hole material,
(3), to the material reaming of stone hole, stone hole material is still fixed on the table, adopt bearizing mechanism, drill bit (5) is pulled down from the bottom of turning cylinder, the broad (7) of installation activity on the rotating shaft, broad comprises cutter hub (71) and spherical cutter head (72), the length of cutter hub has specifications different separately, wolfram steel head (73) is embedded with in cutter head, the broad installed on the rotating shaft is more than three groups, often group has 2-12 cutter hub and cutter head, cutter hub (71) and cutter head (72) produce centrifugal force along with after turning cylinder (29) rotation, cutter hub (71) and cutter head (72) are in deployed condition, cutter head is made to carry out reaming to building stones endoporus, obtain reaming building stones,
(4), hole wall grinding, adopt skive (9), the cutter head (72) of upper for turning cylinder (29) broad (7) is pulled down, changes skive (9), ground by the hole wall of the skive rotated along with turning cylinder to reaming building stones, obtain grind stone;
(5), inner wall surface polishing, adopt abrasive cloth wheel (10) and be coated with abrasive pastes on abrasive cloth wheel, skive (9) is pulled down, cutter hub connects abrasive cloth wheel (10) scribbling abrasive pastes, drive abrasive cloth to take turns by turning cylinder to grind hole wall, obtain polishing building stones.
2. the processing method of hollow stone container as claimed in claim 1, it is characterized in that described clamping device (3) is for support bar (31), the bottom of support bar is fixed on workbench (1), install dead ring (32) at the outer wall of building stones, the head of support bar (31) is connected with dead ring.
3. the processing method of hollow stone container as claimed in claim 1, is characterized in that described turning cylinder (29) center is shaped with water hole (52).
4. the processing method of hollow stone container as claimed in claim 1, it is characterized in that between described cutter hub (71) and cutter head (72), between cutter hub (71) and skive (9) and cutter hub (71) and abrasive cloth take turns between (10) and be threaded connection.
5. the processing method of hollow stone container as claimed in claim 1, it is characterized in that the feed screw nut (22) installed respectively at two that described elevating mechanism is included in transverse arm (21), frame is installed lifting motor (23), lifting motor (23) connection wire rod (24), screw mandrel (24) is through feed screw nut (22), the head connection bearing (25) of screw mandrel (24), bearing (25) is arranged in shaft bearing plate (26), and shaft bearing plate (26) is fixed on the bottom of frame (2).
6. the processing method of hollow stone container as claimed in claim 1, it is characterized in that the cutter sliding motor (30) that one end that described slide mechanism is included in transverse arm (21) is installed, cutter sliding motor (30) connects slide (27) through screw mandrel transmission component, and makes slide (27) do side-to-side movement.
7. the processing method of hollow stone container as claimed in claim 1, it is characterized in that the rotating mechanism of described workbench (1) comprises the worm gear drive case (47) be arranged in movable mechanism, rotating shaft (48) is had in worm gear drive case, the upper erector's station (1) of rotating shaft (48), rotating shaft (48) is by the worm gear drive assembly driven rotary of turbo-dynamo (49) in worm gear drive case.
8. the processing method of hollow stone container as claimed in claim 1, it is characterized in that the movable mechanism of described workbench (1) comprises the front and back slide rail (44) be arranged on left/right movement device, front and back slide rail (44) arrange front and back slide block (45), and front and back slide block (45) is moved forward and backward through the drive of screw mandrel transmission component by front and back servomotor (46).
9. the processing method of hollow stone container as claimed in claim 1, it is characterized in that the left/right movement device of described workbench (1) comprises the left and right slide rail (40) be arranged in frame (2), left and right slide rail is arranged left and right slide block (41), left and right slide block (41) is moved left and right through the action of screw mandrel transmission component band by left and right servomotor (43).
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| CN201310330966.7A CN103419285B (en) | 2013-08-01 | 2013-08-01 | Processing method of hollow stone container |
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| CN201310330966.7A CN103419285B (en) | 2013-08-01 | 2013-08-01 | Processing method of hollow stone container |
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| CN103419285B true CN103419285B (en) | 2015-04-08 |
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| CN107486949B (en) * | 2017-09-01 | 2018-08-21 | 江苏双合工贸有限公司 | A kind of environmental protection glass device |
| CN107378050A (en) * | 2017-09-01 | 2017-11-24 | 宁波市江东区达之丰工业产品设计有限公司 | A kind of letter box arrangement |
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| IT223051Z2 (en) * | 1990-06-22 | 1995-06-09 | Dario Toncelli | PERFECTED OSCILLATING TOOL HOLDER FOR SANDING AND / OR POLISHING SURFACES OF NATURAL AND COMPOSITE STONE MATERIALS |
| GB2257389A (en) * | 1991-05-13 | 1993-01-13 | John Stuart Hargreaves | Stone working apparatus |
| CN2122043U (en) * | 1992-03-12 | 1992-11-18 | 北京市大理石厂 | Stone cylinder plate processor |
| CN1032499C (en) * | 1992-07-01 | 1996-08-07 | 能源部电力建设研究所 | Perfusion pile under-reaming press head and reaming method |
| JPH11156618A (en) * | 1997-11-28 | 1999-06-15 | Asahi Glass Co Ltd | Diamond core drill for drilling |
| CN101224605A (en) * | 2007-01-18 | 2008-07-23 | 刘运 | Processing method of stone fish tank |
| CN101298830A (en) * | 2008-06-27 | 2008-11-05 | 中煤第一建设公司第四十九工程处 | Vertical shaft soft rock special drill construction technique |
| CN201221311Y (en) * | 2008-07-08 | 2009-04-15 | 张哲先 | Hydraulic drilling and expanding integrated machine |
| CN102000981A (en) * | 2010-11-05 | 2011-04-06 | 威海华东数控股份有限公司 | Turning and boring composite processing center machine |
| CN102003138A (en) * | 2010-11-12 | 2011-04-06 | 潘鸿宝 | Construction method for carrying out high-precision vertical drilling on concrete and drilling device thereof |
| CN102996075B (en) * | 2011-09-14 | 2016-04-20 | 上海工程机械厂有限公司 | A kind of boring expands way-type drilling unit |
| CN102797254B (en) * | 2012-09-10 | 2014-08-06 | 马春根 | Construction method for bottom-expanded pile casting by long-spiral drilling and compacted half soil sampling |
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