CN103419072A - Maintaining and monitoring method of FANUC system numerically-controlled machine tool - Google Patents
Maintaining and monitoring method of FANUC system numerically-controlled machine tool Download PDFInfo
- Publication number
- CN103419072A CN103419072A CN2013103524998A CN201310352499A CN103419072A CN 103419072 A CN103419072 A CN 103419072A CN 2013103524998 A CN2013103524998 A CN 2013103524998A CN 201310352499 A CN201310352499 A CN 201310352499A CN 103419072 A CN103419072 A CN 103419072A
- Authority
- CN
- China
- Prior art keywords
- maintenance
- machine tool
- project
- compulsory
- numerically
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
The invention discloses a maintaining and monitoring method of a FANUC system numerically-controlled machine tool. The maintaining and monitoring method comprises the following steps: maintaining an enforced maintaining project of the numerically-controlled machine tool, maintaining a reminding maintaining project and monitoring a key maintaining project. The maintaining and monitoring method has the advantages that the maintaining and monitoring method of the FANUC system numerically-controlled machine tool is provided based on an open platform of a FANUC numerically-controlled system, so that production, management and maintenance modes of traditional numerically-controlled machine tools are changed to form paper type to paper-free type conversion; the maintenance and the monitoring of the traditional complicated and troublesome numerically-controlled machine tools are changed to be active from being passive to form intelligent management and operation; the work of support crews of the numerically-controlled machine tool is greatly reduced; operation conditions of the numerically-controlled machine tool are monitored in real time and are recorded; the automation degree of the numerically-controlled machine tool is improved; meanwhile, the operation safety of the numerically-controlled machine tool is effectively ensured, the fault rate of the numerically-controlled machine tool is reduced, the service life of the numerically-controlled machine tool is prolonged and the utilization rate of the numerically-controlled machine tool is improved.
Description
Technical field
The present invention relates to a kind of maintenance and monitoring method of lathe, especially relate to a kind of maintenance and monitoring method of FANUC system Digit Control Machine Tool.
Background technology
Processing manufacturing industry is used at present the various machining centers of controlling based on CNC at large, most of machining center complex structures wherein, and whether the normal operation of various parts is directly connected to service life and the machining accuracy of equipment.For example, if a long-term in running order CNC milling machine is not regularly cleaned lubricating pump, just likely make lubricating pipe stop up, while causing machine tooling, reference axis can not get due lubrication flow, cause dither axis, affect processing quality, even cause the component wears such as leading screw, line rail, the serious consequence such as cause that lathe is scrapped.The user of Digit Control Machine Tool is scarcely professional flight-line maintenance personnel, structure of operated Digit Control Machine Tool etc. is unfamiliar with, traditional spot check table, corrective maintenance handbook, use the passive maintenance scheme such as nameplate often to cause machine atten dance not in place or not in time, can not meet day by day complicated machine atten dance and monitoring requirement.
In addition, in the use Digit Control Machine Tool carries out the process of actual generation, the common practices that the user is maintained and monitors lathe is: after the every day end-of-job, according to the lathe shop instructions, equipment is carried out to examination and maintenance by administrative staff and machine operation person, then carry out statistics and analysis, therefrom pinpoint the problems, then processed.The state that after such pattern can only make producer understand produce, equipment occurs, can not understand the running of analyzing numerically controlled lathe accurately and real-time, and the bad duty of the Digit Control Machine Tool be in the embryonic stage can not get monitoring, finally causes adverse consequences.And such Digit Control Machine Tool production management process often will rely on gerentocratic experience and sense of responsibility and implements, in the situation that managerial skills are more backward, the utilization rate of Digit Control Machine Tool is often undesirable, causes the productive potentialities of the numerically controlled processing equipment that investment is larger to be not in full use.Therefore, maintenance and the enforcement of monitoring in digital control system intelligent, hommization seem extremely urgent.
Summary of the invention
Technical problem to be solved by this invention is: for the deficiencies in the prior art, remove the traditional maintenance mode of Digit Control Machine Tool, form the transformation that " paper type " arrives " without paper mold ", make the monitoring of Digit Control Machine Tool and maintain solution integration in the FANUC internal system, form intelligentized management and operation, thereby provide a kind of maintenance and monitoring method of FANUC system Digit Control Machine Tool, after adopting the method, maintenance and monitoring to lathe are become initiatively by passive, the machine failure rate significantly reduces, and is conducive to improve the utilization rate of lathe.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of maintenance and monitoring method of FANUC system Digit Control Machine Tool comprise the following steps:
1) set Compulsory maintenance project and corresponding Compulsory maintenance cycle and the Compulsory maintenance standard value of Digit Control Machine Tool, and set the prompting maintenance project of Digit Control Machine Tool and remind accordingly maintenance period and prompting maintenance standard value, described Compulsory maintenance project comprises hydraulic pressure, lubrication circumstances, principal axis lubrication situation and oil cooling situation, and described prompting maintenance project comprises air-conditioning equipment, air-conditioner controller, tool magazine, cooling water tank, automatic switching apparatus of tray, automatic head and hydraulic system;
2) within described Compulsory maintenance cycle and described prompting maintenance period, the real time information of described Compulsory maintenance project and described prompting maintenance project is collected and record, form the Compulsory maintenance record value and remind the maintenance record value;
3) after described Compulsory maintenance cycle or described prompting expire maintenance period, described Compulsory maintenance record value and described Compulsory maintenance standard value are compared, if described Compulsory maintenance record value is less than described Compulsory maintenance standard value, the lathe normal operation is described, does not need to carry out mandatory maintenance; If described Compulsory maintenance record value is greater than described Compulsory maintenance standard value, the new Compulsory maintenance cycle is maintained and reset to corresponding Compulsory maintenance project; Perhaps described prompting maintenance record value and described prompting maintenance standard value are compared, if described prompting maintenance record value is less than described prompting maintenance standard value, the lathe normal operation is described, do not need the maintenance of prompting property; If described prompting maintenance record value is greater than described prompting maintenance standard value, after corresponding prompting maintenance project being maintained, reset new prompting maintenance period;
4) set crucial monitoring project and the crucial monitoring standard value of Digit Control Machine Tool, described crucial monitoring project comprises load when motor temperature, load and each reference axis transfinite, and sets the corresponding alert if of described crucial monitoring project, after Digit Control Machine Tool is maintained, in the Digit Control Machine Tool running, the real time information of described crucial monitoring project is collected and record, form crucial monitoring record value, and time of fire alarming and the alarm times of described crucial monitoring project are carried out to record, then described crucial monitoring record value and described crucial monitoring standard value are compared, in conjunction with the time of fire alarming of described crucial monitoring project and the record of alarm times, whether the maintenance determining step 3) puts in place, running status to lathe is examined, if examination is passed through, the explanation maintenance puts in place, the lathe normal operation, if examination is not passed through, the explanation maintenance does not put in place, and prompting operation person need to re-start and maintain and monitor, and so circulation, until the lathe normal operation.
The Compulsory maintenance project, as hydraulic pressure, lubrication circumstances, principal axis lubrication situation and oil cooling situation etc., is related to the core component of lathe operation, therefore need to carry out mandatory maintenance to it; Remind the maintenance project as air-conditioning equipment, air-conditioner controller, tool magazine, cooling water tank, automatic switching apparatus of tray, automatic head and hydraulic system etc., belong to the parts to the operation outbalance of lathe, therefore be necessary its prompting property maintenance.
Preferably, after step 4), the step that also comprises functional test, set functional test project and the functional test standard value of Digit Control Machine Tool, described functional test project comprises main shaft, automatic tool changer and automatic switching apparatus of tray, in the Digit Control Machine Tool running, described functional test project is carried out to functional test, form functional test value record, after described functional test value and described functional test standard value are compared, draw the function result of determination, for lathe personnel and customer analysis after sale.
Compared with prior art, the invention has the advantages that: the present invention is based on the open platform of FANUC digital control system, a kind of maintenance and monitoring method of FANUC system Digit Control Machine Tool are provided, changed traditional Digit Control Machine Tool production, management and maintenance mode, form the transformation that " paper type " arrives " without paper mold ", make traditional complexity and the maintenance of loaded down with trivial details Digit Control Machine Tool and monitoring are become initiatively by passive, form intelligentized management and operation, greatly simplified Digit Control Machine Tool rear service personnel's work, and Real-Time Monitoring Digit Control Machine Tool operation conditions record, improve the automaticity that Digit Control Machine Tool is used, effectively guaranteed the security of operation of Digit Control Machine Tool simultaneously, reduced the fault rate of Digit Control Machine Tool, service life and the utilization rate of Digit Control Machine Tool have been improved.
The specific embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
Maintenance and the monitoring method of the FANUC system Digit Control Machine Tool of embodiment comprise the following steps:
1) set hydraulic pressure, lubrication circumstances, principal axis lubrication situation and the oil cooling situation Compulsory maintenance project as Digit Control Machine Tool, its Compulsory maintenance cycle is set as respectively to 8 months, 6 months, 9 months and 7 months, therefore mandatory service time next time of hydraulic pressure, lubrication circumstances, principal axis lubrication situation and oil cooling situation is respectively 8 months, 6 months, 9 months and 7 months dates of expiry of the period, and sets the corresponding Compulsory maintenance standard value of these Compulsory maintenance projects; Set air-conditioning equipment, air-conditioner controller, tool magazine, cooling water tank and the automatic switching apparatus of tray prompting maintenance project as Digit Control Machine Tool, remind be set as respectively 6 months, 12 months, 10 months, 6 months and 7 months maintenance period it, therefore prompting property service time next time of air-conditioning equipment, air-conditioner controller, tool magazine, cooling water tank and automatic switching apparatus of tray is respectively 6 months, 12 months, 10 months, 6 months and 7 months dates of expiry of the period, and sets these and remind the maintenance project to remind accordingly the maintenance standard value;
2), in the above-mentioned Compulsory maintenance cycle with remind in maintenance period, to the Compulsory maintenance project with remind the real time information of maintenance project to be collected and record, form the Compulsory maintenance record value and remind the maintenance record value;
3) the Compulsory maintenance cycle or remind expire maintenance period after, Compulsory maintenance record value and Compulsory maintenance standard value are compared, if the Compulsory maintenance record value is less than the Compulsory maintenance standard value, the lathe normal operation is described, do not need to carry out mandatory maintenance; If the Compulsory maintenance record value is greater than the Compulsory maintenance standard value, the new Compulsory maintenance cycle is maintained and reset to corresponding Compulsory maintenance project; Perhaps will remind the maintenance record value to compare with reminding the maintenance standard value, if remind the maintenance record value to be less than, remind the maintenance standard value, the lathe normal operation will be described, not need the maintenance of prompting property; Remind the maintenance standard value if remind the maintenance record value to be greater than, after corresponding prompting maintenance project being maintained, reset new prompting maintenance period;
4) after each Compulsory maintenance project or each prompting maintenance project maintenance finish, load when setting motor temperature, load and each reference axis transfinite is as the crucial monitoring project of Digit Control Machine Tool, and set the corresponding alert if of crucial monitoring project, for example x spindle motor temperature surpasses 12 ℃, load and surpasses 0% and report to the police; In the Digit Control Machine Tool running, the real time information of crucial monitoring project is collected and record, form crucial monitoring record value, and time of fire alarming and the alarm times of crucial monitoring project are carried out to record, then crucial monitoring record value and crucial monitoring standard value are compared, in conjunction with the time of fire alarming of crucial monitoring project and the record of alarm times, whether the maintenance determining step 3) puts in place, running status to lathe is examined, if examination is passed through, the explanation maintenance puts in place, the lathe normal operation; If examination is not passed through, the explanation maintenance does not put in place, and prompting operation person need to re-start and maintain and monitor, and so circulation, until the lathe normal operation.
In above specific embodiment, after step 4), also can comprise the step of functional test, set main shaft, automatic tool changer and the automatic switching apparatus of tray functional test project as Digit Control Machine Tool, and set the corresponding functional test standard value of these functional test projects, for example, the standard value of setting gear start-up time of main shaft is 3s, the standard value of main shaft orientation time is 2s, and the standard value of main shaft temperature is 55 ℃; In the Digit Control Machine Tool running, the above-mentioned functions test event is carried out to functional test, form functional test value record, after functional test value and functional test standard value are compared, draw the function result of determination, for lathe personnel and customer analysis after sale.For example, in the Digit Control Machine Tool running, the functional test value shows, the actual value of gear start-up time of main shaft is 0s, and the actual value of main shaft orientation time is 0s, and the actual value of main shaft temperature is 10 ℃, after comparing with corresponding functional test standard value, the function judged result drawn is qualified, and this function judged result can be for lathe personnel and customer analysis after sale, for it provides reference frame.
Claims (2)
1. maintenance and the monitoring method of a FANUC system Digit Control Machine Tool is characterized in that comprising the following steps:
1) set Compulsory maintenance project and corresponding Compulsory maintenance cycle and the Compulsory maintenance standard value of Digit Control Machine Tool, and set the prompting maintenance project of Digit Control Machine Tool and remind accordingly maintenance period and prompting maintenance standard value, described Compulsory maintenance project comprises hydraulic pressure, lubrication circumstances, principal axis lubrication situation and oil cooling situation, and described prompting maintenance project comprises air-conditioning equipment, air-conditioner controller, tool magazine, cooling water tank, automatic switching apparatus of tray, automatic head and hydraulic system;
2) within described Compulsory maintenance cycle and described prompting maintenance period, the real time information of described Compulsory maintenance project and described prompting maintenance project is collected and record, form the Compulsory maintenance record value and remind the maintenance record value;
3) after described Compulsory maintenance cycle or described prompting expire maintenance period, described Compulsory maintenance record value and described Compulsory maintenance standard value are compared, if described Compulsory maintenance record value is less than described Compulsory maintenance standard value, the lathe normal operation is described, does not need to carry out mandatory maintenance; If described Compulsory maintenance record value is greater than described Compulsory maintenance standard value, the new Compulsory maintenance cycle is maintained and reset to corresponding Compulsory maintenance project; Perhaps described prompting maintenance record value and described prompting maintenance standard value are compared, if described prompting maintenance record value is less than described prompting maintenance standard value, the lathe normal operation is described, do not need the maintenance of prompting property; If described prompting maintenance record value is greater than described prompting maintenance standard value, after corresponding prompting maintenance project being maintained, reset new prompting maintenance period;
4) set crucial monitoring project and the crucial monitoring standard value of Digit Control Machine Tool, described crucial monitoring project comprises load when motor temperature, load and each reference axis transfinite, and sets the corresponding alert if of described crucial monitoring project, after Digit Control Machine Tool is maintained, in the Digit Control Machine Tool running, the real time information of described crucial monitoring project is collected and record, form crucial monitoring record value, and time of fire alarming and the alarm times of described crucial monitoring project are carried out to record, then described crucial monitoring record value and described crucial monitoring standard value are compared, in conjunction with the time of fire alarming of described crucial monitoring project and the record of alarm times, whether the maintenance determining step 3) puts in place, running status to lathe is examined, if examination is passed through, the explanation maintenance puts in place, the lathe normal operation, if examination is not passed through, the explanation maintenance does not put in place, and prompting operation person need to re-start and maintain and monitor, and so circulation, until the lathe normal operation.
2. maintenance and the monitoring method of a kind of FANUC system Digit Control Machine Tool according to claim 1, it is characterized in that after step 4), the step that also comprises functional test, set functional test project and the functional test standard value of Digit Control Machine Tool, described functional test project comprises main shaft, automatic tool changer and automatic switching apparatus of tray, in the Digit Control Machine Tool running, described functional test project is carried out to functional test, form functional test value record, after described functional test value and described functional test standard value are compared, draw the function result of determination, for lathe personnel and customer analysis after sale.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310352499.8A CN103419072B (en) | 2013-08-14 | 2013-08-14 | A kind of maintenance of FANUC system numerically-controllmachine machine tool and monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310352499.8A CN103419072B (en) | 2013-08-14 | 2013-08-14 | A kind of maintenance of FANUC system numerically-controllmachine machine tool and monitoring method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103419072A true CN103419072A (en) | 2013-12-04 |
| CN103419072B CN103419072B (en) | 2015-11-11 |
Family
ID=49644713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310352499.8A Active CN103419072B (en) | 2013-08-14 | 2013-08-14 | A kind of maintenance of FANUC system numerically-controllmachine machine tool and monitoring method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103419072B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105223905A (en) * | 2015-09-07 | 2016-01-06 | 东莞市启航精密数控设备有限公司 | Digital control system |
| CN105563228A (en) * | 2016-02-25 | 2016-05-11 | 成都亨通兆业精密机械有限公司 | Automatic service system for machine tool |
| CN105629938A (en) * | 2016-02-24 | 2016-06-01 | 上海和鹰机电科技股份有限公司 | Intelligent monitoring method for vulnerable part |
| CN109017694A (en) * | 2018-07-20 | 2018-12-18 | 深圳市万华汽车服务投资控股有限公司 | A kind of car washer maintenance method, equipment and system |
| CN109086895A (en) * | 2018-07-06 | 2018-12-25 | 山东中瑞新能源科技有限公司 | A kind of operation management system and method for heating ventilation air-conditioning system |
| CN109615643A (en) * | 2018-12-11 | 2019-04-12 | 成都航天科工大数据研究院有限公司 | A kind of machine failure method for early warning based on processing portrait analysis |
| CN109848748A (en) * | 2019-02-18 | 2019-06-07 | 赖成龙 | A kind of drilling shear test data automatic collection control system and application method |
| WO2020014978A1 (en) * | 2018-07-20 | 2020-01-23 | 深圳市万华汽车服务投资控股有限公司 | Car-washing machine maintenance method, device and system |
| CN111667240A (en) * | 2020-05-29 | 2020-09-15 | 深圳万测试验设备有限公司 | Testing machine maintenance reminding method and system and storage medium |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61178159A (en) * | 1985-01-31 | 1986-08-09 | Yamazaki Mazak Corp | Maintaining/managing apparatus for machine tool |
| US5793633A (en) * | 1993-12-01 | 1998-08-11 | Mazda Motor Corporation | Storage management system |
| CN1213113A (en) * | 1997-08-29 | 1999-04-07 | 日本电气株式会社 | Manufacturing process change control apparatus and its manufacturing process change control method |
| CN201926897U (en) * | 2011-02-22 | 2011-08-10 | 重庆大学 | Monitoring system for running parameters of numerical control machine |
-
2013
- 2013-08-14 CN CN201310352499.8A patent/CN103419072B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61178159A (en) * | 1985-01-31 | 1986-08-09 | Yamazaki Mazak Corp | Maintaining/managing apparatus for machine tool |
| US5793633A (en) * | 1993-12-01 | 1998-08-11 | Mazda Motor Corporation | Storage management system |
| CN1213113A (en) * | 1997-08-29 | 1999-04-07 | 日本电气株式会社 | Manufacturing process change control apparatus and its manufacturing process change control method |
| CN201926897U (en) * | 2011-02-22 | 2011-08-10 | 重庆大学 | Monitoring system for running parameters of numerical control machine |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105223905A (en) * | 2015-09-07 | 2016-01-06 | 东莞市启航精密数控设备有限公司 | Digital control system |
| CN105629938A (en) * | 2016-02-24 | 2016-06-01 | 上海和鹰机电科技股份有限公司 | Intelligent monitoring method for vulnerable part |
| CN105563228A (en) * | 2016-02-25 | 2016-05-11 | 成都亨通兆业精密机械有限公司 | Automatic service system for machine tool |
| CN109086895A (en) * | 2018-07-06 | 2018-12-25 | 山东中瑞新能源科技有限公司 | A kind of operation management system and method for heating ventilation air-conditioning system |
| CN109086895B (en) * | 2018-07-06 | 2021-02-12 | 山东中瑞新能源科技有限公司 | Operation and maintenance management system and method for heating, ventilation and air conditioning system |
| CN109017694A (en) * | 2018-07-20 | 2018-12-18 | 深圳市万华汽车服务投资控股有限公司 | A kind of car washer maintenance method, equipment and system |
| WO2020014978A1 (en) * | 2018-07-20 | 2020-01-23 | 深圳市万华汽车服务投资控股有限公司 | Car-washing machine maintenance method, device and system |
| CN109615643A (en) * | 2018-12-11 | 2019-04-12 | 成都航天科工大数据研究院有限公司 | A kind of machine failure method for early warning based on processing portrait analysis |
| CN109615643B (en) * | 2018-12-11 | 2019-10-25 | 成都航天科工大数据研究院有限公司 | A kind of machine failure method for early warning based on processing portrait analysis |
| CN109848748A (en) * | 2019-02-18 | 2019-06-07 | 赖成龙 | A kind of drilling shear test data automatic collection control system and application method |
| CN111667240A (en) * | 2020-05-29 | 2020-09-15 | 深圳万测试验设备有限公司 | Testing machine maintenance reminding method and system and storage medium |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103419072B (en) | 2015-11-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103419072B (en) | A kind of maintenance of FANUC system numerically-controllmachine machine tool and monitoring method | |
| CN109909804A (en) | Tool breakage and abrasion on-line monitoring method based on main shaft drives electric current and work step | |
| CN109739183B (en) | Large-scale digit control machine tool fault monitoring system based on multisensor | |
| CN106940554A (en) | The Digit Control Machine Tool real time data inspecting method for visualizing and system of page end | |
| CN109507952A (en) | A kind of complex parts numerical control processing abnormality monitoring method based on cutting load | |
| CN110247474B (en) | Statistical summary method and system based on D5000 system power grid operation state | |
| CN103389721A (en) | Quality traceability system for bag-folding process of automobile safety air bag production line | |
| Palasciano et al. | A new approach for machine's management: from machine's signal acquisition to energy indexes | |
| CN106843162A (en) | A kind of industrial lathe automation remote intelligence control system | |
| CN113608482A (en) | Intelligent monitoring method, system and management system for precision machining tool | |
| KR101855679B1 (en) | Remote real monitoring and prediction system of auto-machine tool | |
| CN110286647A (en) | The method for calculating lathe mobility based on OPC technology | |
| CN205080419U (en) | Equipment running state automatic acquisition records query engine device | |
| CN101644922A (en) | Digital centralized intelligent monitoring system for machine tool | |
| CN111638689B (en) | Production line data centralized acquisition and control system and method based on automatic master control system | |
| CN203911974U (en) | Machine tool information networking system based on serial port service | |
| CN112802225A (en) | Monitoring and inspection method, device, equipment and storage medium | |
| CN116187623A (en) | Equipment system safety evaluation method combined with knowledge graph theory | |
| CN206848793U (en) | Oversized thin-wall part five-shaft numerical control system of processing | |
| CN114217576B (en) | Statistical process control method for multi-type collinear production of complex products | |
| CN115510150A (en) | Visual management platform of equipment | |
| Wang et al. | Monitoring system of machine tools based on the intouch | |
| CN107958575A (en) | A kind of power plant's operating parameter real-time alarm system | |
| US11675347B2 (en) | Industrial machine monitoring device | |
| CN205519698U (en) | Numerical control lathe's alarm device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |