CN103418779B - Automatic pouring device and carry out the pouring procedure poured into a mould to mold - Google Patents

Automatic pouring device and carry out the pouring procedure poured into a mould to mold Download PDF

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Publication number
CN103418779B
CN103418779B CN201210418957.9A CN201210418957A CN103418779B CN 103418779 B CN103418779 B CN 103418779B CN 201210418957 A CN201210418957 A CN 201210418957A CN 103418779 B CN103418779 B CN 103418779B
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China
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casting ladle
mold
mentioned
pipeline
chassis
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CN103418779A (en
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今村信人
后藤久德
千田大树
藤井孝洋
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Tokyu Co Ltd
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Tokyu Co Ltd
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Abstract

The present invention provides a kind of automatic pouring device.This automatic pouring device can advantageously prevent by unequalization watering fluence to mold cast rocking initiation of the liquation in casting ladle.By casting ladle (12) so that tilting element (60 can be utilized, 66) automatically fascinate and the mode that can rotate around the rotation axis (R) being arranged on plumb line (Q), it is installed in along the chassis (10) of pipeline (18) movement of many molds (16) of conveying, above-mentioned plumb line (Q) runs through the bottom (36) of the casting ladle (12) of non-state of fascinating and extends, and by rotatable parts (88, 82, 86, 90, 92) chassis (10) it is arranged at, these rotatable parts (88, 82, 86, 90, 92) casting ladle (12) is made synchronously to rotate around rotation axis (R) with the transporting velocity of the mold (16) carried by pipeline (18).

Description

Automatic pouring device and carry out the pouring procedure poured into a mould to mold
Technical field
The present invention relates to automatic pouring device and carry out the pouring procedure poured into a mould to mold, More particularly, it relates to certainly accommodate watering of the liquation of the amount can being poured in multiple mold Structure after the improvement of the device that this liquation automatically poured into a mould by from bag to multiple molds and energy Enough methods advantageously carrying out pouring into a mould to mold from this casting ladle.
Background technology
As it is well known, when manufacturing many cast products, generally carry out as follows Such a series of operation: make with the required number equal number of cast product, And there is the mold of the space part of the shape corresponding with the cast product of target, another Aspect, utilizes pipeline to carry the mold of this moulding successively, and in its conveying midway, Pouring into a mould liquation in the space part of each mold, the terminal at pipeline will be in each casting afterwards Cooling in the space part of mould, the cast product that have cured take out in each mold.
Further, wish that a series of casting process as described above can save all the time Power, efficient activity, particularly, the cast operation carrying out pouring into a mould to mold forces operation Personnel carry out accompanying adventurous operation under rugged environment, therefore, the most strongly Ground wishes that this cast operation can automatization.Therefore, in recent years by using automatically The automatic pouring device that liquation is poured in mold, thus seek oneself of pouring practice Dynamicization.
Automatic pouring device has various structure, as one therein, such as day 2006 No. 326657 publications of this JP (patent documentation 1) etc. be clearly shown with following this Plant automatic pouring device: accommodate the liquation of the amount can being poured in multiple mold Casting ladle is installed on chassis in the way of available tiling arrangement fascinates, this chassis Move along pipeline in the side of the pipeline of many molds of conveying.Further, at this In automatic pouring device, the liquation being contained in casting ladle can utilize and be produced by tiling arrangement Automatically fascinating of raw casting ladle, through being located at the flow export of the side of sidewall portion of casting ladle and difference Automatically it is poured in the mold one by one carried by pipeline.
It addition, in the case of using this conventional automatic pouring device, usual one While make chassis and the conveying of the mold utilizing pipeline and carrying out synchronously is moved, enter Row automatic casting.I.e., in the following way, when making casting ladle fascinate, make Chassis is defeated with mold in the downstream of the conveying direction of the mold carried by pipeline The speed sending speed identical moves, and makes the flow export of casting ladle with along with the mold carried And dynamic mode carries out displacement.Then, thus, by liquation with required amount reliably It is poured in the predetermined mold in many molds carried by pipeline.Then, When pouring into a mould to the many molds carried by pipeline, it is possible to do not make pipeline Each mold on pipeline under the state stopped again and again and make pipeline holding work Pour into a mould, thereby, it is possible to more efficiently and promptly implement above-mentioned a series of casting Make operation.
But, in conventional automatic pouring device, utilizing pipeline defeated When sending mold while pouring into a mould, casting ladle moves in parallel along pipeline together with chassis. It addition, pipeline is made according to the mold of the upstream end by the conveying direction being arranged on mold The moudling cycle of the mold that type device produces, intermittently transfer molds.Therefore, exist In conventional automatic pouring device, the conveying with the mold carried out by pipeline Casting ladle is correspondingly made to start with moving in parallel of chassis or stop with stopping, but so The beginning moved in parallel of casting ladle time and the time of stopping, liquation can be caused to shake in casting ladle Dynamic.Liquation in this casting ladle rock the wave phenomenon that may cause liquid level, from And hinder stable cast, and it is likely to cause the vibration of casting ladle and to by being arranged at The measuring accuracy of the liquation weight in the casting ladle of metrological service's metering of automatic pouring device Produce harmful effect.And, pipeline the transporting velocity of the mold carried is the fastest, The shaking amplitude of the liquation in this casting ladle is the biggest.
Thus, implement a series of founder using conventional automatic pouring device In the case of sequence, seek when wanting the transporting velocity increasing the mold carried by pipeline Asking when shortening further of casting cycle, the liquid level in casting ladle can more greatly fluctuate, Liquation weight in the casting ladle measured by the metrological service being arranged at automatic pouring device Measuring accuracy becomes unstable, thus, worries the liquation poured into a mould to mold one by one Cast amount produce deviation probability raise.
Patent documentation 1: 2006 No. 326657 publications of Japanese Unexamined Patent Publication
Summary of the invention
Here, the present invention makes with above-mentioned situation as background, and it is to be solved Problem is, it is provided that automatic pouring device and carry out the pouring procedure poured into a mould to mold, The improvement of this automatic pouring device for make the flow export that is located on the side of sidewall portion of casting ladle with Carried mold and time dynamic mode carries out displacement, it is possible to the conveying speed with mold Degree independently suppresses rocking of the liquation in casting ladle as far as possible, thereby, it is possible to advantageously Prevent that the deviation of measuring accuracy by the liquation weight in casting ladle from causing to one by one Unequalization watering fluence of the liquation of mold cast.
Further, in order to solve above-mentioned problem, idea of the invention is that, automatic casting Device is configured to, and can be poured into multiple mold so that tilting element can be utilized to be used in receiving In the mode fascinated of the casting ladle of liquation of amount this casting ladle is installed in chassis, this chassis Moving along this pipeline in the side of the pipeline of many these molds of conveying, this is automatic Apparatus for pouring can utilize automatically fascinating of this casting ladle carried out by this tilting element, will hold This liquation being contained in this casting ladle via be arranged at this casting ladle side of sidewall portion flow export and Automatic casting is in this mold on this pipeline, and the feature of this automatic pouring device exists In, being carried out by above-mentioned tilting element at above-mentioned casting ladle be located at by the rotation axis of this casting ladle On the plumb line running through the bottom of this casting ladle under configuration status before fascinating and extend, This casting ladle can be installed on above-mentioned chassis in the way of this rotation axis rotates, and And on this chassis, be provided with rotatable parts, these rotatable parts make this casting ladle with by above-mentioned defeated Rotate around this rotation axis the speed sync of the conveying of this mold that line sending is carried out.
It addition, according to an optimal technical scheme of the present invention, above-mentioned casting ladle is with can court The state retreated to above-mentioned pipeline is installed on above-mentioned chassis, and makes this casting ladle phase The mobile parts advanced for this pipeline or retreat are arranged on this chassis, additionally, Being provided with control parts on this chassis, these control parts move what parts caused to by this Advance amount or the back amount of this casting ladle are controlled, in order to no matter utilizing above-mentioned rotation section Part makes this water and holds when above-mentioned rotation axis rotates above-mentioned flow export in the circumference of this casting ladle On be in any position, can be by this flow export above-mentioned many on this pipeline The position on the mold carrying out pouring into a mould in mold maintains constant position.
It addition, according to a favourable technical scheme of the present invention, this automatic pouring device Be provided with supporting mass, this supporting mass bear above-mentioned casting ladle, above-mentioned tilting element, above-mentioned turn The gross weight of dynamic component and above-mentioned mobile parts (all these components to vertical The load of lower section) and support these parts, and this supporting mass is used by least one Prop up in the load sensor (load cell) of detection load below vertical Hold in above-mentioned chassis.
Additionally, according to a preferred technical scheme of the present invention, above-mentioned load sensor Three are configured, by these three load sensing between above-mentioned supporting mass and above-mentioned chassis This supporting mass is supported on this chassis by device.
Additionally, according to another favourable technical scheme of the present invention, above-mentioned casting ladle can Around above-mentioned rotation axis turn to be arranged on above-mentioned pipeline above-mentioned flow export upper State the position of the side of mold.
Further, in order to solve above-mentioned problem, the purport of the present invention also resides in, to mold The method carrying out pouring into a mould is, is intermittently carrying many castings by making to be installed in The casting ladle on chassis that the side of the pipeline of mould is moved along this pipeline fascinates, and makes appearance The liquation being contained in this casting ladle is poured into a mould via the flow export of side of sidewall portion being located at this casting ladle In this mold on this pipeline, this feature of method carrying out to mold pouring into a mould exists In, when utilizing above-mentioned pipeline to carry above-mentioned many molds, with above-mentioned casting ladle The position of flow export along with the mold carrying out pouring into a mould in above-mentioned many molds Dynamicly along the mode of circumference change of side of sidewall portion of this casting ladle, this is made to water to hold and be positioned at lead Rotation axis on vertical line rotates along the direction identical with the conveying direction of this mold, and And this mold to pour into a mould is utilized the cast carried out of fascinating of this casting ladle, Above-mentioned plumb line runs through the bottom of this casting ladle before fascinating and extends.
It addition, according to a favourable technical scheme of the present invention, stopping by above-mentioned defeated During the conveying of above-mentioned many molds that line sending is carried out, above-mentioned chassis is made to move to by this The upstream side of the conveying direction of the mold that pipeline produces, and make this chassis move Period in, no matter with the shift position of this chassis the most all by the position of above-mentioned flow export Put and maintain the position corresponding with the mold carrying out pouring into a mould in above-mentioned many molds The mode put, makes this casting ladle along the direction contrary with the moving direction of this chassis around above-mentioned Rotation axis rotates, and this mold to pour into a mould is utilized this casting ladle Fascinate the cast carried out.
It addition, according to a preferred technical scheme of the present invention, joining as follows Under the state having put this casting ladle, by making this casting ladle fascinate, this mold is poured into a mould, That is, above-mentioned rotation axis is positioned at the above-mentioned mold making to carry out pouring into a mould and relative to this Mold is in the downstream of the conveying direction of this mold produced by above-mentioned pipeline and this casting The demarcation line of another mold that mould is adjacent, extends to pipeline towards above-mentioned casting ladle side On the extended line of side.
That is, automatic pouring device based on the present invention is used, different from conventional device, Make casting ladle stop at precalculated position and need not make casting ladle together with chassis along pipeline put down Under the state of row movement, dynamic along with the mold utilizing pipeline to carry with flow export Mode utilizes rotatable parts to make casting ladle rotate such that it is able to utilize pipeline to carry Mold, pours into a mould.
And, in apparatus of the present invention, water and hold rotation axis rotation, this rotary shaft Line is arranged under the configuration status of the casting ladle before being fascinated by tilting element and runs through The bottom of casting ladle and on the plumb line that extends.It is thus possible, for instance compared with following situation, Casting ladle is installed in i.e. one end at the arm with predetermined length, makes casting ladle around being located at this arm The rotation axis of the other end in portion rotates, thus does not make chassis movably by carrying Such situation that mold is poured into a mould by the conveying midway of line transfer molds is compared, energy Enough reduction fully waters the position gone along pipeline holding casting ladle when rotation axis rotates Shifting amount or make this displacement become zero.
Therefore, assembly of the invention is used, when between the mold carried out by pipeline The conveying of having a rest property carries out accordingly when the cast of mold, and the rotation at casting ladle starts Or when stopping, also can advantageously eliminate or suppress liquation to start in the rotation of this casting ladle and Rock in casting ladle during stopping, and can avoid along with being carried by pipeline as far as possible The increase of the transporting velocity of mold, the shaking amplitude of the liquation in casting ladle increases.
Thus, use automatic pouring device based on the present invention as described above, when making The flow export of the side of sidewall portion being located at casting ladle carries out displacement along with the mold carried dynamicly Time, it is possible to the rolling of the transporting velocity of the mold independently liquation in suppression casting ladle as far as possible Dynamic, thereby, it is possible to advantageously prevent by the metering essence of the liquation weight in casting ladle The inequality watering fluence of liquation that the deviation of degree causes, that pour into a mould to mold one by one Deng change.It is as a result, it is possible to extremely efficient improve the life of the cast product of stabilizing quality Productivity.
Further, the method carrying out pouring into a mould to mold based on the present invention is used, it is possible to pole Can play for enjoyment effectively and above-mentioned automatic pouring device based on the present invention The functions and effects that excellent functions and effects are substantially identical.
Accompanying drawing explanation
Fig. 1 is the reality representing the automatic pouring device with structure based on the present invention Execute mode, include local breach figure including master regard explanatory diagram.
Fig. 2 is that the right side of the automatic pouring device shown in Fig. 1 regards explanatory diagram.
Fig. 3 is the vertical view explanatory diagram of the automatic pouring device shown in Fig. 1.
Fig. 4 is the one of the use state showing schematically the automatic pouring device shown in Fig. 1 The explanatory diagram of example.
Fig. 5 is use state another showing schematically the automatic pouring device shown in Fig. 1 The explanatory diagram of one example.
Fig. 6 is represent the pouring operation employing the automatic pouring device shown in Fig. 11 The block diagram of the operation in individual cycle.
Fig. 7 is 1 week representing the pouring operation employing conventional automatic pouring device The block diagram of the operation of phase.
Detailed description of the invention
Below, in order to specifically describe the present invention further, the most in detail Bright embodiments of the present invention.
First, Fig. 1 to Fig. 3 represents have automatically watering of structure based on the present invention respectively One embodiment, this automatic pouring device master of dispensing device regards depending on form, right side Form and vertical view form.The most clearly learning according to these figures, automatic pouring device has Can free-moving chassis 10 and the casting ladle 12 being installed in this chassis 10.
More specifically, as depicted in figs. 1 and 2, chassis 10 has and is each located on respectively Four (the most only represent three) wheels 14 on a direction in all around, 14、14.Further, this chassis 10 is positioned in two by four wheels 14,14,14 Traveling guide rail 20,20(represent with double dot dash line in Fig. 1 to Fig. 3) on, these are two years old Bar traveling guide rail 20,20 is for carrying by not shown styling apparatus moulding successively Mold 16(represent with double dot dash line in Fig. 1 and Fig. 3) pipeline 18(exist Fig. 1 and Fig. 3 represents with double dot dash line) side and pipeline 18 bearing of trend also Lay capablely.It addition, the moudling cycle phase of pipeline 18 and not shown styling apparatus It is operated with answering.That is, whenever utilizing styling apparatus to carry out moulding mold 16, in order to Carrying this mold 16, pipeline 18 is from the left side of Fig. 2 and Fig. 3 the most intermittently work Make.
Chassis 10 is fixed with traveling servomotor 22.Further, this traveling is used The drive shaft of servomotor 22 by chain 24 be fixed on four wheels 14,14, Sprocket wheel on the axletree of two (the most only representing one) trailing wheels 14 in 14 is (not Diagram) it is connected.So, the rotation utilizing traveling servomotor 22 is driven Dynamic, make chassis 10 in the side of pipeline 18 on two traveling guide rails 20,20 edge Pipeline 18 automatic running.
It addition, be provided with the driving carrying out traveling servomotor 22 on chassis 10 The control chamber 26 controlled.By the operation dish 28 being located at this control chamber 26 is carried out button Operations etc., the rotation setting traveling servomotor 22 respectively drives and stops, OK Sail and rotate direction of rotation when driving and rotation amount with servomotor 22, it is possible to arbitrarily The direction when traveling of control chassis 10 and stopping, traveling and distance.It addition, below, Bearing of trend (Fig. 2 and Fig. 3 by the travel direction of chassis 10, namely pipeline 18 Left and right directions) be referred to as fore-and-aft direction, by with the travel direction of chassis 10, pipeline Direction that the bearing of trend of 18 the is vertical (left and right directions of Fig. 1, namely Fig. 3 upper and lower Direction) it is referred to as left and right directions.
On the other hand, casting ladle 12 has the structure as conventional goods.That is, casting ladle 12 is clearly shown according to Fig. 1 to Fig. 3, overall in teapot shape, has the appearance accommodating liquation Receive portion 30.Here, there is round-ended cylinder the one side that this receiving portion 30 is rendered as opening up Shape, is formed as accommodating liquation big of the amount that may be cast in dozens of mold 16 Little.It addition, be provided with in the circumference of the side of sidewall portion of this receiving portion 30 in receiving portion 30 One at outflow stream 32 from predetermined length to radial outside that extend with of position, this stream The front end opening going out stream 32 is formed as flow export 34.So, at casting ladle 12 In, to make flow export 34 make casting ladle 12 tilt in the way of open lower side, it is contained in Liquation in receiving portion 30 flows out to outside from flow export 34 via flowing out stream 32.
Further, in the automatic pouring device of present embodiment, casting ladle 12 is with can edge Above-below direction moves and the mode that can fascinate is installed on the installing frame supported by chassis 10 On body 38, thus it is installed on chassis 10.
More specifically, mounting frame 38 entirety is vertically extending lengthwise Elongated rectangular shape, is provided integrally with: epipleural 40a and lower side panel 40b, it is at upper and lower Upwards it is oppositely arranged;Front side board and back side panel 40c(the most only represent back side panel), its Along being oppositely arranged as direction before and after the travel direction of chassis 10;Left plate and right side Plate 40d(the most only represents right plate), it is along a left side vertical with the travel direction of chassis Right direction is oppositely arranged.
As it is shown in figure 1, the side extended with the above-below direction along vertical in mounting frame 38 Formula is configured with the ballscrew shaft 42 of strip.Further, this ballscrew shaft 42 is with can The mode rotated around central axis and can not move in the axial direction is supported on a pivot on installation The epipleural 40a and lower side panel 40b of framework 38.It addition, at this ballscrew shaft 42 Upper end be fixed with driven gear 44.Further, this driven gear 44 and mounting frame The moving up and down of the side being located at ballscrew shaft 42 on the top of 38 uses servo-electric The driving gear 48 of machine 46 engages.Thus, ballscrew shaft 42 can along with on move down The rotation driving gear 48 employing servomotor 46 drives and revolves around central axis Turn.
It addition, inner threaded member 50 and this ballscrew shaft 42 threaded engagement.Additionally, Both sides inner threaded member 50 being clipped in the middle are configured with two relative to one another put down The installing plate 52,52 of tabular, the two installing plate 52,52 is on opposite face each other It is fixed on inner threaded member 50.Further, as depicted in figs. 1 and 2, two installing plates 52, The right-hand end of 52 is each passed through two guiding on the right plate 40d of mounting frame 38 Slit 54,54 and be projected into the outside of mounting frame 38, these two directional slits 54, 54 set in the way of running through the right plate 40d of mounting frame 38 and be vertically extending Put.So, when ballscrew shaft 42 there occurs rotation, it is fixed on female thread Two installing plates 52,52 of component 50 connect with the inner surface of each directional slit 54,54 Touch, stop the rotation of inner threaded member 50.Further, thus, at ballscrew shaft 42 Any one party is in time there occurs rotation to the left and right, inner threaded member 50 and two installing plates 52,52 along with this rotation to upper and lower any one party to movement, it addition, at ball-screw Axle 42 is time arbitrarily other direction there occurs rotation to the left and right, inner threaded member 50 and two Installing plate 52,52 moves to arbitrarily other direction up and down along with this rotation.
On the other hand, as shown in figures 1 and 3, casting ladle 12 is so that flowing out stream 32 from holding The state that the side of sidewall portion in portion 30 received highlights to the right is arranged in the right side of mounting frame 38. Further, this casting ladle 12 is separately mounted to be fixed on female thread by mounting bracket 56,56 The self installation framework 38 of two installing plates 52,52 of component 50 is projected into the right side of outside On end.So, casting ladle 12 is to utilize and to move up and down with servomotor 46 Rotate ballscrew shaft 42 right direction or the rotation of left direction driven together, The most upward or the mode that moves of lower section is installed on mounting frame with mounting frame 38 38。
It addition, be best illustrated according to Fig. 1 to Fig. 3, outside the receiving portion 30 of casting ladle 12 Position in the circumference of side face two, to be located at the moving direction as chassis 10 Horizontal line horizontally extending on fore-and-aft direction: the mode on P, highlights the most integratedly It is provided with rotary shaft 58,58.Further, in above-mentioned two rotary shaft 58,58 from casting ladle The rotation axis 58 that the outer peripheral face of the receiving portion 30 of 12 forwards highlights, rotating Mode be installed on the peace of the front side being positioned at casting ladle 12 in two mounting brackets 56,56 Dress support 56, it addition, the receiving from casting ladle 12 in above-mentioned two rotary shaft 58,58 The rotation axis 58 that the outer peripheral face in portion 30 rearward highlights, rotatably pacifies The mounting bracket of the rear side being positioned at casting ladle 12 being loaded in two mounting brackets 56,56 56.Thus, casting ladle 12 is can be wound on front and back by two mounting brackets 56,56 The mode that the most horizontal-extending two rotation axiss 58,58 rotate or fascinate, installs In mounting frame 38.
It addition, the rear side in mounting frame 38 is configured with electric cylinder 60.This electric cylinder 60 Having the piston rod 62 being made up of ballscrew shaft, this piston rod 62 is configured to make Top carries out prominent and retraction action in left-right direction towards right side.On the other hand, Two the flat fixed plates 64,64 extended towards left side are predetermined to be spaced apart The mode that compartment of terrain is oppositely arranged, is held within the mounting bracket of the rear side of casting ladle 12 On 56.
Further, electric cylinder 60 at its base end side position with by two fixed plates 64,64 press from both sides The mode held is between two fixed plates 64,64, before can being wound on The mode that the most horizontal-extending rotation axis in rear rotates by the two fixed plate 64, 64 supportings.It addition, the tip side position of the piston rod 62 of electric cylinder 60 is being wound on The mode that rotation axis horizontal-extending on fore-and-aft direction rotates is installed on web 66, This web 66 can be with mounting bracket 56 unitary rotation of the rear side being positioned at casting ladle 12 Ground is fixed on this mounting bracket 56.
So, as shown in double dot dash line in Fig. 1, electric cylinder 60 is along with moving up and down Drive with the rotation of servomotor 46, move integratedly with casting ladle 12 along the vertical direction Dynamic.It addition, utilize with casting ladle 12 one movement electric cylinder 60 piston rod 62 to The prominent action on right side, casting ladle 12 makes flow export 34 to rotate around rotary shaft 58,58 The mode of opening is fascinated automatically downwards.That is, casting ladle 12 with can around rotary shaft 58, 58 modes rotated are installed on mounting frame 38.
Thus, in the automatic pouring device of present embodiment, by make casting ladle 12 with The prominent action of electric cylinder 60 and automatically fascinate, make to be contained in the receiving portion of casting ladle 12 Liquation in 30 flows out from flow export 34 and pours into a mould to mold 16.It follows that In the present embodiment, electric cylinder 60 and web 66 is utilized to constitute tilting element.
Further, although not shown, move up and down with servomotor 46 and electric cylinder 60 with Controller 26 electrically connects, and above-mentioned moves up and down with servomotor 46 and electric cylinder 60 Drive and controlled by controller 26.Thus, as shown in solid line and double dot dash line in Fig. 1, when When casting ladle 12 fascinates, along with the increase of the turning angle of casting ladle 12, casting ladle 12 is little by little Ground rises, it is possible to by the flow export 34 when mold 16 is poured into a mould relative to the height of mold 16 Degree position adjustments becomes suitable position.Its result, utilize fascinating of casting ladle 12 and to When mold 16 is poured into a mould, it is possible on the premise of making flow export 34 not contact with mold 16 Successfully implement pouring practice.
It addition, mounting frame can be installed on moving up and down and fascinate as described above The casting ladle 12 of 38, can retreat in left-right direction and can extend around along vertical Rotation axis rotate (convolution) mode be installed in chassis 10.
More specifically, clearly shown according to Fig. 1 and Fig. 2, the peace of casting ladle 12 is installed The body 38 that frames up is kept body 68 and keeps.This holding body 68 entirety in rectangle of substantially growing crosswise, Left and right directions length is formed as roughly the same with the width of the left and right directions of chassis 10 big Little, and the width of fore-and-aft direction is formed as shorter than direction length before and after chassis 10 big Little.It addition, on the upper surface of this holding body 68, predetermined to separate along the longitudinal direction Interval and the mode that extends in parallel the most as the crow flies be formed with two Guide rail 70,70.On the other hand, at the lower surface of lower side panel 40b of mounting frame 38 On, with the most at predetermined spaced intervals and the most parallel The mode extended, is provided with two guiding grooves 72,72 of opening downwards.Further, exist Two guide rails 70,70 of body 68 will be kept can guide the two of mounting frame 38 The mode slided in groove 72,72 is embedded under the state in two guiding grooves 72,72, Mounting frame 38 mounting is maintained on the upper surface keeping body 68.
It addition, in the portion being positioned between two guide rails 70,70 of the upper surface keeping body 68 On Fen, in the way of extending parallel to two guide rails 70,70, it is provided with rack rails 74. On the other hand, the lower side panel 40b of mounting frame 38 is fixed with advance and retreat mobile with watching Take motor 76.The drive shaft of this advance and retreat movement servomotor 76 runs through lower side panel 40b and extend downwards, little gear 78 is arranged in this drive shaft.Further, this is little Gear 78 engages with the rack rails 74 being located at the upper surface keeping body 68.
So, along with the rotation of mobile servomotor 76 of retreating drives, peace The body 38 that frames up is guided by two guide rails 70,70 keeping body 68, and in left-right direction Mobile.Further, thus, such as double dot dash line and shown in solid in Fig. 1, casting ladle 12 can It is moved respectively to together with mounting frame 38 to the mold 16 utilizing pipeline 18 to carry Advance the right direction of (close) or retreat the left direction of (separately) from mold 16 in side. It addition, though for illustrating, movement servomotor 76 of retreating electrically connects with controller 26, Controller 26 is utilized to be driven controlling.
It addition, by make mounting frame 38 and casting ladle 12 can retreat mobile in the way of keep The holding body 68 of mounting frame 38 and casting ladle 12, by being positioned at the lower section keeping body 68 , be supported on chassis 10 as the supporting frame 80 of supporting mass.As Fig. 1 to Fig. 3 institute Showing, this supporting frame 80 entirety is the frame-shaped form of general triangular, the one of triangle While be set to extend in the longitudinal direction along above-mentioned two traveling guide rails 20,20, and It is arranged in the top of chassis 10.Further, in the inner side of this supporting frame 80, it is fixed on Propped up below the vertical of the bottom 36 that the shaft component 82 of holding body 68 is positioned at casting ladle 12 Support frame body 80 supports.
This shaft component 82 utilizes the fixed support 84 of the inner side being fixed on supporting frame 80, By can be around being positioned at plumb line: be supported by frame in the way of the rotation axis on Q: R rotation Body 80 supports, and this plumb line: Q runs through the casting ladle 12(receiving portion 30 before fascinating) Bottom 36 and extend.It addition, the upper end extrapolation at shaft component 82 is fixed with sprocket wheel 86. Further, body 68 is kept to be fixed on the upper surface of this shaft component 82.It addition, in this reality Execute in mode, rotation axis: R is positioned at the ratio center deviation of the bottom 36 running through casting ladle 12 The part of side of keeping left and the plumb line extended: on Q.
It addition, be fixed with rotation servomotor in the inner side of supporting frame 80 88.Additionally, extrapolation is fixed with chain in the drive shaft of this rotation servomotor 88 Wheel 90.Further, at the sprocket wheel of the drive shaft being fixed on this rotation servomotor 88 90 and extrapolation be fixed between the sprocket wheel 86 of shaft component 82 to set up and have chain 92.
So, along with the rotation rotation of servomotor 88 drives, chain is driven Bar 92 rotates, thus shaft component 82 along with the rotation direction of rotation of servomotor 88 Corresponding direction is around rotation axis: R rotates (revolution).It addition, utilize this The rotation of shaft component 82, makes holding body 68, the mounting frame kept by this holding body 68 38 and the casting ladle 12 that is arranged in mounting frame 38 around rotation axis: R turns integratedly Dynamic.That is, casting ladle 12 is by can be around rotation axis: be installed in supporting in the way of R rotation Framework 80 is carried out on the chassis 10 that supports.Further, although not shown, rotate with servo electricity Motivation 88 electrically connects with controller 26, rotation with the rotation of servomotor 88 drive by Controller 26 controls.
It addition, here, the extension flowing out stream 32 and pipeline 18 of casting ladle 12 will be made Direction is parallel and towards front side, double dot dash line in Fig. 3: the casting ladle 12 shown in A Turned position, regards as the rotation limit position of forwards side in the slewing area of casting ladle 12 Put, and outflow stream 32 will be made parallel with the bearing of trend of pipeline 18 and towards rear Side, double dot dash line in Fig. 3: the turned position of the casting ladle 12 shown in B, regard as casting ladle Rotation limit positions rearward in the slewing area of 12.It is to say, casting ladle 12 can double dot dash line in figure 3: the front side shown in A, B and two of rear side Rotate and rotate between limit positions.
It addition, in the present embodiment, in the slewing area of this casting ladle 12, will Make outflow stream 32 towards diagonally forward, double dot dash line in Fig. 3: the casting ladle 12 shown in C Turned position, regard as front side in the slewing area of casting ladle 12 and rotate reference position, And outflow stream 32 will be made to extend along the direction vertical with the bearing of trend of pipeline 18 , the turned position of casting ladle 12 shown in solid in Fig. 3, regard as the rotation of casting ladle 12 In the range of rotation centre position.Additionally, by make outflow stream 32 towards rear ramp, Double dot dash line in Fig. 3: the turned position of the casting ladle 12 shown in D, regards as turning of casting ladle 12 Rear side in the range of Dong rotates reference position.
Further, clearly shown according to Fig. 3, in the present embodiment, utilize by controller The driving of the movement servomotor 76 of retreating under the driving control that 26 are carried out, according to The position of mold 16 and the turned position of casting ladle 12, suitably regulation casting ladle 12 is relative Advance or retracted position in mold 16 so that no matter the turned position of casting ladle 12 exists Front side rotates reference position and rear side rotates in the slewing area between reference position Any position, the flow export 34 being in the casting ladle 12 of the state of fascinating can be made to be positioned at defeated The fixed position on the top of the mold 16 carrying out pouring into a mould in line sending 18, specifically It is located at the position that the top of mold 16 is corresponding with down gate 17.
That is, when rotation reference position, located anteriorly side, the turned position of casting ladle 12, water Bag 12 advances relative to the mold 16 on pipeline 18.It addition, in the rotation of casting ladle 12 Position is in rotation reference position, side, the past side and arrives the situation between middle turning position Under, casting ladle 12 is along with the increase of its amount of spin and the little by little casting on pipeline 18 Mould 16 retreats.Further, between the turned position at casting ladle 12 is in therefrom, turned position is arrived In the case of reaching between rear side rotation reference position, casting ladle 12 is along with its amount of spin Increase and the most again the mold 16 on pipeline 18 advance.Thus can be clear and definite Learn, here with movement servomotor 76, rack rails 74 and the little gear 78 of retreating Constitute mobile parts, and utilize controller 26 to constitute control parts.
It addition, as it is shown in figure 1, utilize and driven entering under controlling by what controller 26 was carried out Retire the driving employing servomotor 76, according to the turning angle of casting ladle 12 etc. suitably The advance relative to mold 16 of ground regulation casting ladle 12 or retracted position, enabling It is moved upward while no matter casting ladle 12 is positioned at and any inclines when fascinating at casting ladle 12 Dynamic position, can make what the flow export 34 of casting ladle 12 was located on pipeline 18 to carry out The position that the top of mold 16 of cast is corresponding with down gate 17.
Further, in the automatic pouring device of present embodiment, particularly casting ladle is made 12 rotate reference position from front side turns to rear side turn via rotating centre position During dynamic reference position, the rotation servomotor 76 that utilization is carried out by controller 26 Rotate to drive and control, make casting ladle 12 with the conveying with the mold 16 carried by pipeline 18 The speed sync ground that speed is identical rotates.That is, the velocity of rotation of casting ladle 12 is made and by defeated The transporting velocity of the mold 16 of line sending 18 conveying is mutually the same.
So, when utilizing pipeline 18 transfer molds 16, it is possible to make casting ladle 12 The position of the flow export 34 in the circumference of (receiving portion 30) is along with the mold 16 carried And dynamicly along the circumference change of casting ladle 12.Thereby, it is possible to make casting ladle 12 while rotating, While automatically pouring into a mould to the mold 16 of the midway utilizing pipeline 18 to carry.Separately Outward, casting ladle 12 is made to rotate forwards side rotation reference position, reference position from rear side During rotation, speed when casting ladle 12 is to rotate than the direction contrary to this rotation direction is big A lot of speed rotates.Thus should be clear from, here with rotation servo-electric Machine 88, shaft component 82, chain 92, controller 26 and be arranged on rotation servo-electric Sprocket wheel 86,90 on machine 88 and shaft component 82, constitutes rotatable parts.
Further, in the present embodiment, as shown in Figures 2 and 3, triangular in shape Support frame body 80 is supported by position (at Fig. 3 corresponding with the three of triangle summits Middle reference S1、S2、S3Represent) supported by chassis 10.Propped up in these three Bearing portion position: S1、S2、S3And between the upper surface of chassis 10, it is each configured with three Metering support 94,94,94.
It addition, although not shown, but built-in in three metering supports 94,94,94 Have and electrically connect with controller 26 and using vertical load down as compressive load The known load sensor measured, this load sensor is installed in supporting frame Three of 80 are supported by position: S1、S2、S3And between the upper surface of chassis 10.That is, Here, by casting ladle 12, mounting frame 38, keep the supporting headed by body 68 or fixing set Put all components on supporting frame 80 and supporting frame 80, pass by three loads Sensor is supported on chassis 10 in the way of three-point support.So, it is possible to utilize three Individual load sensor, with known subtractive way, is measured at casting ladle 12 as described above The weight of the liquation flowed out through flow export 34 in receiving portion 30 under the effect fascinated Amount.
It addition, be formed as the automatic of the present embodiment of structure as described above in use Apparatus for pouring, connecting one by one in many molds 16 utilizing pipeline 18 to carry During continuous ground automatic casting liquation, make traveling servomotor 22, move up and down with watching Take motor 46, retreat movement servomotor 76, rotation servomotor 88 With electric cylinder 60, it is driven under the driving carried out by controller 26 controls, and Carry out this operation the most as follows.
I.e., first, make casting ladle 12 be positioned at rotation initial position with the non-state of fascinating, such as The liquation of the amount being poured in dozens of mold 16 is received into the receiving of casting ladle 12 In portion 30.It addition, here, the rotation initial position of casting ladle 12 is typically to make outflow stream Road 32 rotates reference position towards the front side of diagonally forward.That is, by (a) of Fig. 4 The turned position of casting ladle 12 indicated by the solid line is set to the rotation initial position of casting ladle 12. Now, chassis 10 and casting ladle 12 are configured as follows, i.e. make the rotation of casting ladle 12 Axis: R, i.e. it is positioned at the plumb line running through the bottom 36 of casting ladle 12 and extend: on Q Rotation axis: R, is positioned at the mold 16 certainly carrying out pouring into a mould and relative to this mold 16 at the downstream of the conveying direction carried by pipeline 18 of mold 16 and this mold The demarcation line of the mold 16 that 16 are disposed adjacent, extends to pipeline 18 to casting ladle 12 side The extended line of side: on T.In other words, chassis 10 and casting ladle are configured as follows 12, i.e. make rotation axis: R be positioned at from the mold 16 carrying out pouring into a mould with relative In this mold 16 another adjacent with this mold 16 of the conveyance direction downstream side of mold 16 The boundary position of one mold 16, to the conveying direction of the side of pipeline 18 Yu mold 16 The vertical line vertically extended: on T.It addition, as it has been described above, casting ladle 12 is positioned to casting The position that mould 16 has advanced, so that the flow export 34 of casting ladle 12 and the down gate of mold 16 17 is corresponding.
Further, in the case of pipeline 18 shuts down, stop at making chassis 10 Under the state of the position shown in (a) of Fig. 4, casting ladle 12 is made to remain in (a) of Fig. 4 As shown in rotation initial position unchangeably, make electric cylinder 60 carry out prominent action and Casting ladle 12 is made such as to fascinate to Fig. 1 the position shown in double dot dash line.Thus, by casting ladle The liquation of the receiving portion 30 of 12 is poured into mold from flow export 34 through down gate 17 In 16.Now, as it has been described above, in order to prevent flow export 34 from contacting with mold 16, Casting ladle 12 is made to increase.It addition, the flow export 34 of casting ladle 12 is to be always positioned at and mold 16 The mode of the corresponding position of down gate 17, advance according to the turning angle of casting ladle 12 Or retreat.Further, negative by be built in three metering supports 94,94,94 The weight measurement that lotus sensor obtains reduces to be poured in a mold 16 molten In the moment of the weight portion of liquid, fascinating of casting ladle 12 is made to be back to predetermined angular.Thus, Stop in mold 16, pouring into a mould liquation from casting ladle 12.
Here, as it has been described above, pipeline 18 is according to by the conveying side being arranged on mold 16 To moudling cycle of mold 16 of determining of the casting mold machine (not shown) of upstream and Operate.That is, whenever utilizing casting mold machine to carry out the mold 16 that moulding makes new advances, Pipeline 18 operated with the time set in advance, to the mold 16 on pipeline 18 Carry, going out next to moulding from have passed through the above-mentioned moment presetting the time In the period of the scheduled time till individual new mold 16, stop being carried out by pipeline 18 The conveying of mold 16.So, pipeline 18 is repeated the conveying of mold 16 and is somebody's turn to do The conveying of mold 16 stops, and intermittently operates.
Thus, using the automatic pouring device of present embodiment to intermittently carrying out When each mold 16 of many molds 16 on the pipeline 18 of operating is poured into a mould, with Following manner carries out this operation.
Such as, as it has been described above, ought to be in operating halted state pipeline 18 On a mold 16 when carrying out automatic casting, the operation start of pipeline 18 and make to water When the conveying in the hollow arrow direction to Fig. 4 of the mold 16 of note midway starts, such as Fig. 4 (a) shown in, configuration chassis 10 and casting ladle 12 as follows: make casting ladle 12 Rotation axis: R is positioned at the mold 16 carrying out pouring into a mould and exists relative to this mold 16 The downstream of the conveying direction carried by pipeline 18 of mold 16 and this mold 16 phase The marginal extended line of another adjacent mold 16: on T.Further, chassis 10 nothing is made Must from this allocation position do any movably, make the casting ladle 12 fascinated with by carrying The velocity of rotation that the transporting velocity of the mold 16 of line 18 conveying is identical rotates, from being positioned at figure Front side as shown in (a) of 4 rotates the state of reference position, through (b) of Fig. 4 As shown in rotate centre position and arrive the rear side as shown in (c) of Fig. 4 Rotate reference position.
That is, in order to make in casting ladle 12(receiving portion 30) circumference on flow export 34 Position dynamicly along the circumference change of casting ladle 12, makes place along with the mold 16 of conveying midway In the casting ladle 12 of the state of fascinating around being positioned at plumb line: the rotation axis on Q: R, along with The direction (being counterclockwise here) that the conveying direction of mold 16 is identical with mold The speed that the transporting velocity of 16 is identical rotates, and above-mentioned plumb line: Q runs through casting ladle 12 Bottom 36 and extend.In such manner, it is possible to continue defeated to utilize pipeline 18 to carry Automatic casting implemented by the mold 16 sending midway.
So, enter to by pipeline 18 at the automatic pouring device using present embodiment When the mold 16 of the conveying midway of row conveying carries out automatic casting, only make chassis 10 Stop at the rotation axis making casting ladle 12: R be positioned at the mold 16 carrying out pouring into a mould and Relative to this mold 16 under the conveying direction carried by pipeline 18 of mold 16 The marginal extended line of another mold 16 that trip side is adjacent with this mold 16: on T Under the state of position, make casting ladle 12 around being positioned at plumb line: the rotation axis on Q: R Rotating, above-mentioned plumb line: Q runs through the bottom 36 of casting ladle 12 and extends.Therefore, With while making casting ladle 12 move in parallel along pipeline 18 together with mold 16, to defeated The mold 16 sending midway carries out the situation of automatic casting or makes casting ladle 12 be wound on casting ladle 12 The vertically extending rotation axis in the side of receiving portion 30 situation about rotating not With, casting ladle 12 will not have any movement on direction before and after pipeline 18.Thus, Can extremely advantageous eliminate or be adequately suppressed the liquation in receiving portion 30 because of casting ladle The moving and rocking along the longitudinal direction of 12, and then produce such situation that fluctuates. And, although the velocity of rotation of casting ladle 12 is identical with the transporting velocity of mold 16, but by In casting ladle 12 around being positioned at the plumb line running through bottom 36 and extend: the rotation axis on Q: R rotates, therefore, even if the velocity of rotation of casting ladle 12 is along with the transporting velocity of mold 16 Increase and rise, it is also possible to advantageously avoid the shaking volume of liquation in receiving portion 30 Increase the most immediately.
It addition, the automatic casting behaviour of the automatic pouring device employing present embodiment In work, no matter for the turned position of casting ladle 12, the position and watering of fascinating The transfer position of the mold 16 of note how, all can make the flow export 34 of casting ladle 12 all the time with The down gate 17 of the mold 16 poured into a mould is corresponding, carries out casting ladle 12 relative to mold The advance of 16 or retreat mobile, but with the casting to the midway utilizing pipeline 18 to carry When mould 16 carries out automatic casting, make casting ladle 12 parallel along pipeline 18 together with mold 16 The amount of movement of movement is compared, and the advance and retreat amount of movement of above-mentioned casting ladle 12 is much smaller.Therefore, Also can effectively suppress by the melting in the mobile receiving portion 30 caused of retreating of casting ladle 12 Rocking of liquid.
Further, complete by aforesaid operations carry out after the cast of mold 16, make Casting ladle 12 forwards side turns to the down gate 17 making flow export 34 with another mold 16 Corresponding turned position, this another mold 16 is located at ratio on pipeline 18 and completes The mold 16 of cast is by the position of the conveying direction upstream side of mold 16.Subsequently, implement Cast for another mold 16 above-mentioned.
It addition, such as by the moudling cycle phase with the mold 16 determined by casting mold machine The operation start time that answer, pipeline 18 is stored in advance in controller 26, according to The measurement time obtained by the timer being built in controller 26, utilize controller 26 Control the driving of rotation servomotor 88 such that it is able to the fortune of pipeline 18 Turn and start to make casting ladle 12 start to rotate accordingly.It addition, at the periphery of pipeline 18 It is provided for detecting operating and the stopping, such as sensor type photographing unit of pipeline 18 In detection device, according to exporting the detection signal etc. of controller 26 from this detection device, Utilize controller 26 to control the driving of rotation servomotor 88, thus also can make It is consistent that the operation start of pipeline 18 starts opportunity with the rotation of casting ladle 12 opportunity.This Outward, in the automatic casting carrying out mold 16 of the following stated operates, defeated as making Beginning opportunity of rotating of operation start opportunity of line sending 18 and casting ladle 12 consistent mode, The operating stopping making pipeline 18 is consistent for opportunity with the rotation stopping of casting ladle 12 for opportunity Mode, the most suitably have employed and utilizes the timer being built in controller noted above 26 Mode, employ the side of the detection device of the operating for detecting pipeline 18 and stopping Formula etc..
On the other hand, make casting ladle 12 rotate as mentioned above, while defeated to utilizing When the mold 16 of the midway of line sending 18 conveying carries out automatic casting, stop at pipeline 18 In the case of, make casting ladle 12 stop operating in this moment.Afterwards, casting ladle 12 is kept Rotate halted state to continue unchangeably to implement automatic casting to mold 16.
Further, the cast of the mold on the pipeline 18 to operating halted state terminates After, when the operating of pipeline 18 still stops, as follows and as it is shown in figure 5, Make chassis 10 mobile to the upstream side (left side of Fig. 5) of pipeline 18 along pipeline 18, And complete mold 16 position by upstream side of automatic casting at ratio, to this casting Another mold 16 that mould 16 is adjacent carries out automatic casting.
That is, mold 16 automatic on the pipeline 18 being positioned at operating halted state After cast terminates, as shown in (a) of Fig. 5, the casting ladle 12 forwards side is made (to be here Rotate clockwise), until flow export 34 is located at than the mold completing cast 16 is corresponding by the down gate 17 of the upstream side mold 16 adjacent with this mold 16 Position (being that front side rotates reference position here).Casting ladle 12 now is forwards The rotation of side is carried out with the speed more a lot of than rotation rearward.Now, such as Fig. 5 (a) shown in, chassis 10 and casting ladle 12 are arranged in following location, i.e. make to water The rotation axis of bag 12: R is positioned at the mold 16 carrying out pouring into a mould and relative to this casting Mould 16 is in the downstream of the conveying direction carried by pipeline 18 of mold 16 and this casting The marginal extended line of another mold 16 that mould 16 is adjacent: the position on T.
Then, as shown in (b) of Fig. 5, make chassis 10 along pipeline 18 to black arrow Front side (the upstream side direction of pipeline 18) shown in Tou slowly moves.It addition, Make chassis 10 move as described above on one side, make casting ladle 12 fascinate, so that holding The liquation received in portion 30 flows out from flow export 34, and makes casting ladle 12 around rotation axis: R Rotate the lateral rear side in reference position from front side and rotate the rotation of side, reference position.Now, Making the velocity of rotation of casting ladle 12 and the translational speed of chassis 10 is same speed, in order to no The shift position of opinion chassis 10 the most all can make flow export 34 all the time with pour into a mould The down gate 17 of mold 16 is corresponding.
Subsequently, as shown in (c) of Fig. 5, after the turned position of casting ladle 12 reaches Side's side rotation base level postpones, and makes casting ladle 12 stop operating.It addition, meanwhile or Chassis 10 is made to stop forwards side shifting in advance.Furthermore it is preferred that with casting ladle 12 turn The dynamic stop timing or shifts to an earlier date in this moment ground simultaneously, completes to making a reservation for that mold 16 is carried out The cast of amount liquation.
Further, after the automatic casting carried out to mold 16 as described above terminates, make Casting ladle 12 the most forwards side rotates, until making flow export 34 be positioned at and at pipeline 18 The upper mold 16 finished than cast leans on another of the conveying direction upstream side of mold 16 The turned position that the down gate 17 of mold 16 is corresponding.Subsequently, implement to cast this another The cast that mould 16 is carried out.
So, the automatic pouring device fortune at pipeline 18 of present embodiment is being used Turn under halted state while making chassis 10 forwards side shifting, mold 16 is implemented In the case of automatic casting, as shown in Figure 6, move along pipeline 18 at chassis 10 and (water Bag is mobile) in the period in the precalculated position of front side, in order to not make the stream of casting ladle 12 Outlet 34 is subjected to displacement on the down gate 17 of mold 16 poured into a mould from carrying out, and makes Casting ladle 12 is around rotation axis: the rotating operation (casting ladle rotation) that R rotates.It addition, Meanwhile, carry out this rotating operation of casting ladle 12, while at chassis 10 Implement in period before mobile end by casting ladle 12 automatically fascinate carry out to mold The pouring operation (cast) of 16.Further, this cast behaviour that mold 16 is carried out After making to terminate, utilize three load sensors and controller 26 with subtractive way to receiving Liquation weight in receiving portion 30 measures, and is stored by controller 26 having carried out Operation (weight storage) after, in order to make flow export 34 and to be poured into a mould another The down gate 17 of mold 16 is corresponding, and (casting ladle returns the rotating operation of enforcement casting ladle 12 Return).Subsequently, carry out making casting ladle 12 fascinate to can this another mold 16 be watered The operation (sky fascinates) of the turning angle of note.Then, 1 week of pouring operation is completed Phase.
In contrast, at the conventional automatic pouring device using casting ladle 12 not rotate And under the work halted state of pipeline 18, make chassis 10 forwards move and to casting In the case of mould 16 carries out automatic casting, as it is shown in fig. 7, first implement casting ladle 12 Sky fascinates operation, carries out pouring operation subsequently.Then weight storage operation is being implemented After, carry out making chassis 10 move the chassis in the precalculated position to front side along pipeline 18 Mobile operation.Then, 1 cycle of pouring operation is completed.
Thus, use the automatic pouring device of present embodiment, with use conventional from The situation of dynamic apparatus for pouring is different, it is possible to carry out the mobile operation of chassis 10 and right simultaneously The pouring operation of mold 16.Then, the 1 of pouring operation correspondingly can advantageously be shortened Time needed for the individual cycle.
Can clearly learn according to above explanation, use the automatic casting of present embodiment Device, by making casting ladle 12 not move on direction before and after going along pipeline 18 On the premise of, the plumb line around being positioned at the bottom 36 running through casting ladle 12 and extend: on Q Rotation axis: R rotate, it is possible to stably in the conveying carried out by pipeline 18 The mold 16 on way carries out automatic casting.Therefore, carry out at the mold 16 to conveying midway During automatic casting, it is possible to the rolling of the liquation in the receiving portion 30 of elimination casting ladle 12 as far as possible Dynamic.It addition, also can avoid along with the conveying of the mold 16 carried by pipeline 18 as far as possible The increase of speed, the shaking volume of the liquation in receiving portion 30 increases.Therefore, it is possible to have Prevent to effect because of the rocking of the liquation in the receiving portion 30 of this casting ladle 12, thus occur Wave phenomenon etc. make the measuring accuracy of liquation weight in casting ladle 12 unstable.
Thus, use the automatic pouring device of present embodiment as described above, not On the premise of stopping again and again with making pipeline 18, it is possible to melting amount set in advance Liquid is with many molds on the highest precision automatic casting equably to pipeline 18 Each of 16.And, even if the transporting velocity of the mold 16 carried by pipeline 18 Rise, also can advantageously prevent by the measuring accuracy of the liquation weight in casting ladle 12 Deviation cause, to unequalization watering fluence of liquation of mold 16 cast.Its As a result, it is possible to extremely efficient improve the productivity ratio of the cast product of stabilizing quality.
It addition, in this automatic pouring device, at the mold 16 carried out by pipeline 18 Conveying stop time, it is possible to carry out the mobile operation of chassis 10 simultaneously and mold 16 entered The pouring operation of row, thereby, it is possible to needed for 1 cycle advantageously shortening pouring operation Time.Thus, the productivity ratio of the cast product of target also can advantageously be improved.
Additionally, in this automatic pouring device, owing to can implement chassis 10 simultaneously Mobile operation and the pouring operation that mold 16 is carried out, therefore compared with conventional device, Can be on the premise of the time needed for 1 cycle not elongating pouring operation, advantageously Slow down the translational speed of chassis 10.Thus, chassis 10 is made to move casting When mould 16 is poured into a mould, also can effectively suppress rocking of the liquation in casting ladle 12, its As a result, it is possible to be advantageously carried out the equalization watering fluence to mold 16 cast.
Further, in the automatic pouring device of present embodiment, casting ladle 12, installing frame Body 38, for structures such as mounting brackets 56 that casting ladle 12 is arranged in mounting frame 38 Part, arrange to make casting ladle 12 advance relative to mold 16 or to retreat include retreat The advance and retreat travel mechanism of movement servomotor 76, little gear 78 and rack rails 74, it is The machine that fascinates including electric cylinder 60 and web 66 making the casting ladle 12 fascinate and to arrange Structure, arrange to make casting ladle 12 move up and down include moving up and down and use servo-electric Machine 46, ballscrew shaft 42 and the elevating mechanism of inner threaded member 50, in order to make casting ladle 12 around the rotation axis extended along vertical: R rotate and arrange include rotate use Servomotor 88, shaft component 82, chain 92 and the rotating machine of two sprocket wheels 86,90 All loads of structure are supported by supporting frame 80.It addition, this supporting frame 80 is being protected The downside holding body 68 passes by the load being built in respectively in multiple metering support 94 Sensor and be supported on chassis 10.
That is, in present embodiment device, even if being configured to casting ladle 12 to carry out shifting of retreating Dynamic or move up and down fascinate or rotate the most not with the supporting frame of casting ladle 12 one movement 80, by the load sensor being built in respectively in multiple metering support 94, and prop up Hold the chassis 10 in the downside being positioned at supporting frame 80, utilize this load sensor Measure supporting frame 80 and the weight of all components supported by this supporting frame 80.
Thus, in the automatic pouring device of present embodiment, and such as utilize load The situation that the weight of the casting ladle 12 accommodating liquation is directly measured by sensor is not With, when casting ladle 12 has carried out retreating and moved or fascinate or rotate, particularly at casting ladle This action of 12 starts, when stopping, it is possible to advantageously avoiding the water along left-right and front-back Square putting on the load of casting ladle 12 to, torsional direction etc. is carried out by load sensor Load measure produce harmful effect.Its result, at one in multiple molds 16 Individual when pouring into a mould, it is possible to be effectively prevented or suppress the liquation to the cast of each mold 16 Cast quantitative change obtain unequal.
It addition, in this automatic pouring device, supporting frame 80 passes by three loads Sensor is supported by chassis 10 in the way of three-point support.Therefore, with by one or two The situation that supporting frame 80 is supported on chassis 10 by individual or four load sensors is different, Do not using to such as prevent supporting frame 80 overturning and for supporting frame On the premise of 80 carry out unnecessary supporting member of supporting etc., necessarily can make supporting frame The load of body 80 and the component supported by this supporting member 80 and device puts on all Load sensor.Thereby, it is possible to be effectively improved by bearing that load sensor is carried out The measuring accuracy of the liquation weight in the precision of load measurement and casting ladle 12.
Additionally, in the automatic pouring device of present embodiment, the front side of casting ladle 12 Rotate limit positions, rear side rotate limit positions be make outflow stream 32 to conveying The position that before and after the bearing of trend of line 18 is parallel, direction extends.It is thus possible, for instance After pouring operation terminates, the liquation in the receiving portion 30 remaining in casting ladle 12 is taken out Time, for taking to stop at changing the kind of liquation in receiving portion 30 at pouring operation When going out the liquation in receiving portion 30, chassis 10 need not be made to move to special position, energy It is enough before the optional position of the side of pipeline 18 makes the turned position of casting ladle 12 become Side, side rotates limit positions or rear side and rotates limit positions such that it is able to easily and can The liquation in receiving portion 30 is taken out by ground.Thereby, it is possible to be advantageously carried out pouring operation Efficient activity and fast.
And, use present embodiment automatic pouring device in the case of, with By making casting ladle 12 fascinate under the state that following manner is configured with casting ladle 12 and chassis 10 And mold 16 is poured into a mould, i.e. making the rotation axis of casting ladle 12: R be positioned to enter The mold 16 of row cast and at the conveying direction that carried by pipeline 18 of mold 16 The marginal extended line of another mold 16 that downstream is adjacent with this mold 16: on T. Thus, even if making casting ladle 12 along with the conveying carried out by pipeline 18 of mold 16 Dynamic ground is around rotation axis: in the case of R rotates and make chassis 10 move While making casting ladle 12 around rotation axis: in the case of R rotates, also can fully reduce and water Bag 12 amount of spin, and also can extremely efficient reduce mold 16 along conveying direction The amount of movement of the casting ladle 12 gone or to make this amount of movement be zero.It is as a result, it is possible to further More efficiently suppress rocking of the liquation in casting ladle 12, it is possible to advantageously Realize the equalization watering fluence to mold 16 cast.
Above, the concrete structure of the present invention be described in detail, but described above only Be illustrate, the present invention not because of foregoing description by any restriction.
The most in the above-described embodiment, the rotation axis of casting ladle 12: R is positioned at and runs through The ratio center deviation of the bottom 36 of the casting ladle 12 of non-state of fascinating keeps left the part of side and prolongs The plumb line stretched: on Q.But, as long as by the rotation axis of casting ladle 12: R is arranged on The plumb line running through the bottom 36 of the casting ladle 12 of non-state of fascinating and extend: Q is upper, This position the most specifically defined.Thus, the rotation axis of casting ladle 12: R can also set Put the vertical extended at the center of the bottom 36 of the casting ladle 12 running through non-state of fascinating Line: Q is upper, run through than this center deviation on the right side, front side or bottom 36 part of rear side And the plumb line extended: on Q.Further, wherein, preferably by the rotary shaft of casting ladle 12 Line: R is arranged on the center of the bottom 36 of the casting ladle 12 running through non-state of fascinating and extends Plumb line: on Q.Thereby, it is possible to more effectively further eliminate or suppress by Rocking of the liquation rotating initiation of casting ladle 12.
It addition, make casting ladle 12 around rotation axis: the structure of the rotatable parts that R rotates is also At all it is not only restricted to the structure shown in above-mentioned embodiment.I.e., it is also possible to utilize hydraulic pressure The drivers such as cylinder, pneumatic cylinder and electric cylinder or combination motor and gear mechanism (example Such as little gear and rack rails etc.), linkage etc. and constitute rotatable parts.
Additionally, for tilting element, mobile parts, it is also possible to utilize hydraulic cylinder, gas The driver such as cylinder pressure and electric cylinder or combination motor and feed screw mechanism, or group Close motor and gear mechanism (the least gear and rack rails etc.), linkage etc. and Constitute tilting element, mobile parts.
Additionally, for the elevating mechanism making casting ladle 12 move up and down, it is also possible to utilize liquid The drivers such as cylinder pressure, pneumatic cylinder and electric cylinder or combination motor and gear mechanism (example Such as little gear and rack rails etc.), linkage etc. and constitute elevating mechanism.
It addition, the metering support 94 being installed between supporting frame 80 and chassis 10 and The number being built in the load sensor in this metering support 94 can arbitrarily change.
Additionally, be folded between supporting frame 80 and chassis 10 supporting frame 80 and All components of being supported by this supporting frame 80, the weight of device carry out the load detected Sensor, it is also possible to be for detecting the structure pulling load.In this case, prop up Support frame body 80 is predetermined be suspended to be fixed on chassis 10 by load sensor The state of support is supported by.
It addition, in the above-described embodiment, outflow stream 32 and pipeline 18 will be made Even if bearing of trend flows towards the turned position of the casting ladle 12 of front side configuration abreast Outlet 34 is towards the watering towards front openings abreast of the bearing of trend with pipeline 18 The turned position of bag 12, regards as front side and rotates limit positions, and will make outflow stream 32 with the bearing of trend of pipeline 18 abreast towards the casting ladle 12 of rear side configuration Even if turned position flow export 34 is towards the court abreast of the bearing of trend with pipeline 18 The rearward turned position of the casting ladle 12 of opening, regards as rear side and rotates limit positions, Casting ladle 12 can rotate limit positions at above-mentioned front side and rotate limit positions with rear side In the range of between, around rotation axis: R rotate, casting ladle 12 around rotation axis: R Slewing area be not particularly limited.However, it is preferred to casting ladle 12 can be around rotation axis: R at least turns to following location, i.e. be arranged on pipeline 18 by flow export 34 The position of the side of mold 10, is specifically disposed on than the conveying with same mold 10 The side (the particularly side of the side of configuration chassis 10) that vertical direction, direction is relative Position by side.
Then, the conventional automatic pouring device that can not rotate from casting ladle 12 is different, When carrying out the operation taken out by the liquation in receiving portion 30, even if the most not making chassis 10 Move the most rearward to the position that there is not mold 16 from the rear end of pipeline 18 Put, also can be by only making casting ladle 12 turn in the optional position of the side of pipeline 18 Flow export 34 is arranged in the position of the side of mold 16, thus not by pipeline 18, Mold 16 hinders ground, and the taking-up easily and rapidly carrying out the liquation in receiving portion 30 is made Industry.It addition, be arranged on pipeline 18 making casting ladle 12 turn to flow export 34 The position of the side of mold 10, and implement the operation taken out by the liquation in casting ladle 12 Time, the turned position of usual casting ladle 12 is positioned at the bearing of trend with pipeline 18 abreast Position (such as (a) of Fig. 4 flowing out stream 32 is configured towards front side, rear side Position shown in middle double dot dash line).
Other guide does not do and illustrates one by one, it is possible to the knowledge those skilled in the art On the basis of add various change, revise, improvement etc. and the embodiment that obtains, real Execute the present invention, and, such embodiment without departing from the purport of the present invention, The most certainly it is all contained in the scope of the present invention.
Description of reference numerals
10, chassis;16, mold;22, traveling servomotor;30, accommodate Portion;36, bottom;66, web;72, guiding groove;76, advance and retreat are mobile with watching Take motor;80, supporting frame;88, rotation servomotor;12, casting ladle; 18, pipeline;26, controller;34, flow export;60, electric cylinder;70, lead Rail;74, rack rails;78, little gear;82, shaft component;94, metering support.

Claims (8)

1. an automatic pouring device, this automatic pouring device is configured to, utilizing Tilting element is used in the casting ladle of the liquation accommodating the amount being poured in multiple mold and inclines This casting ladle is installed in chassis by dynamic mode, and this chassis is at many these molds of conveying The side of pipeline is moved along this pipeline, and this automatic pouring device can utilize and be inclined by this Automatically fascinating of this casting ladle that dynamic component is carried out, will be received in this liquation in this casting ladle Via being arranged at the flow export of side of sidewall portion of this casting ladle and automatic casting is on this pipeline This mold in,
This automatic pouring device is characterised by,
Being carried out by above-mentioned tilting element at above-mentioned casting ladle be located at by the rotation axis of this casting ladle On the plumb line running through the bottom of this casting ladle under configuration status before fascinating and extend, This casting ladle can be installed on above-mentioned chassis in the way of this rotation axis rotates, and And on this chassis, be provided with rotatable parts, these rotatable parts make this casting ladle with by above-mentioned defeated Rotate around this rotation axis the speed sync of the conveying of this mold that line sending is carried out.
Automatic pouring device the most according to claim 1, wherein,
Above-mentioned casting ladle is can be installed in above-mentioned towards the state that above-mentioned pipeline is retreated Che Shang, and make this casting ladle set relative to the mobile parts of the advance of this pipeline or retrogressing Put on this chassis, additionally, be provided with control parts on this chassis, these control parts The advance amount or back amount being moved this casting ladle that parts cause by this is controlled, with No matter it is above-mentioned just to utilize above-mentioned rotatable parts to make this water when holding the rotation of above-mentioned rotation axis Flow export is in any position in the circumference of this casting ladle, can be by this flow export at this The location dimension on the mold carrying out pouring into a mould in above-mentioned many molds on pipeline Hold in constant position.
Automatic pouring device the most according to claim 2, wherein,
This automatic pouring device is provided with supporting mass, this supporting mass bear above-mentioned casting ladle, on State tilting element, above-mentioned rotatable parts and the gross weight of above-mentioned mobile parts and support this Parts, and this supporting mass a bit are used for detection below vertical by least one The load sensor of load and be supported on above-mentioned chassis.
Automatic pouring device the most according to claim 3, wherein,
Above-mentioned load sensor configures three between above-mentioned supporting mass and above-mentioned chassis, By these three load sensor, this supporting mass is supported on this chassis.
5. according to the automatic pouring device according to any one of Claims 1 to 4, its In,
Above-mentioned casting ladle can turn to be arranged in above-mentioned flow export around above-mentioned rotation axis The position of the side of the above-mentioned mold on above-mentioned pipeline.
6. the method carrying out to mold pouring into a mould,
By making to be installed in the side of the pipeline intermittently carrying many molds Casting ladle on the chassis that this pipeline moves fascinates, and makes be contained in this casting ladle to melt What liquid was poured on this pipeline via being located at the flow export of side of sidewall portion of this casting ladle should In mold,
This method carrying out pouring into a mould to mold is characterised by,
When utilizing above-mentioned pipeline to carry above-mentioned many molds, with above-mentioned casting ladle The position of flow export along with the mold carrying out pouring into a mould in above-mentioned many molds Dynamicly along the mode of circumference change of side of sidewall portion of this casting ladle, this is made to water to hold and be positioned at lead Rotation axis on vertical line rotates along the direction identical with the conveying direction of this mold, and And this mold to pour into a mould is utilized the cast carried out of fascinating of this casting ladle, Above-mentioned plumb line runs through the bottom of this casting ladle before fascinating and extends.
The method carrying out to mold pouring into a mould the most according to claim 6, wherein,
When the conveying of above-mentioned many molds that stopping is carried out by above-mentioned pipeline, make Above-mentioned chassis moves to the upstream side of the conveying direction of the mold produced by this pipeline, And within the period making this chassis move, no matter with the shift position of this chassis The position of above-mentioned flow export all can be made to maintain and to enter in above-mentioned many molds The mode of the position that the mold poured into a mould of going is corresponding, makes this casting ladle edge and shifting of this chassis Dynamic direction in opposite direction rotates around above-mentioned rotation axis, and to pour into a mould this Mold carry out utilizing the cast carried out of fascinating of this casting ladle.
8. according to carrying out, to mold, the method poured into a mould described in claim 6 or 7, its In,
When being configured with this casting ladle as follows, by making this casting ladle fascinate And this mold is poured into a mould, i.e. above-mentioned rotation axis is positioned at and makes to carry out to pour into a mould Above-mentioned mold with relative to defeated at this mold produced by above-mentioned pipeline of this mold Send the demarcation line of the downstream in direction another mold adjacent with this mold, towards above-mentioned On the extended line of the side that casting ladle side extends to pipeline.
CN201210418957.9A 2012-05-25 2012-10-26 Automatic pouring device and carry out the pouring procedure poured into a mould to mold Active CN103418779B (en)

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