CN103418528A - Powder coating method - Google Patents

Powder coating method Download PDF

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Publication number
CN103418528A
CN103418528A CN2012101488263A CN201210148826A CN103418528A CN 103418528 A CN103418528 A CN 103418528A CN 2012101488263 A CN2012101488263 A CN 2012101488263A CN 201210148826 A CN201210148826 A CN 201210148826A CN 103418528 A CN103418528 A CN 103418528A
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CN
China
Prior art keywords
workpiece
finishing system
coating
spray gun
identification code
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Pending
Application number
CN2012101488263A
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Chinese (zh)
Inventor
刘鑫祖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI JISHENG INDUSTRY Co Ltd
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SHANGHAI JISHENG INDUSTRY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by SHANGHAI JISHENG INDUSTRY Co Ltd filed Critical SHANGHAI JISHENG INDUSTRY Co Ltd
Priority to CN2012101488263A priority Critical patent/CN103418528A/en
Publication of CN103418528A publication Critical patent/CN103418528A/en
Pending legal-status Critical Current

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Abstract

The invention provides a powder coating method. The method includes the steps: suitably adjusting a setting mode and parameters of a coating system, and setting the mode as a first coating mode; setting a first identification code corresponding to the first coating mode; arranging the first identification code on a corresponding position of a first workpiece; identifying the first identification code by an identification device, and setting the coating system according to the first coating mode by a main control device; and coating a powder paint on the first workpiece by the coating system. Compared with the prior art, the method provided by the invention is more automated, can improve the coating efficiency, reduces waste of the powder paint, and reduces the cost.

Description

The method of powder body coating
Technical field
The present invention is about a kind of method of powder body coating, and especially in regard to a kind of method that sees through identification code identification application pattern and the powder body coating of finishing system is set.
Background technology
The method of existing powder body coating, a plurality of spray guns of finishing system to be arranged to the one-sided or bilateral of workpiece to be sprayed in mode in upright arrangement, and the uniformity while considering application, the application scope of each spray gun need have to a certain degree overlapping, therefore can waste powder coating to a certain degree during application, and more spray gun quantity need be set.In addition, workpiece for different aspects, finishing system need be through the adjustment of every thin section, could be by powder coating even and thickness is suitable is coated on workpiece, thereby in processing procedure, if when changing the workpiece of different aspects and carrying out application, finishing system need be adjusted through artificial, and this step is not only loaded down with trivial details but also improved production cost.Even can be in advance for the workpiece of different aspects, the adjustment mode of finishing system is stored in advance after suitable setting, but when carrying out painting, if will change the workpiece of different aspects, still need to rely on this workpiece of Artificial Cognition, then could select suitable adjustment mode for this workpiece.
Summary of the invention
In view of this, purpose of the present invention is proposing a kind of method of powder body coating, and it is by the utilization be staggered with identification code of spray gun, so that reduce manual intervention in painting, simultaneously can be by powder coating even and thickness is suitable is coated on workpiece.
For achieving the above object, the present invention proposes a kind of method of powder body coating, and the method comprises: adjust set-up mode and the parameter of finishing system, make this finishing system can be by powder coating even and thickness is suitable is coated on reference to workpiece; Setting described set-up mode and parameter is the first application pattern, and this first application pattern is inputted to the master control set that this finishing system has; Set the first identification code, this first identification code is corresponding to this first application pattern and in order to allow recognition device carry out identification and processing; This first identification code is set in the corresponding position of the first workpiece, this first workpiece has identical aspect with described with reference to workpiece; And, carry out the painting of this first workpiece, comprise: this recognition device picks out this first identification code, and notify this master control set, then this master control set can be according to set-up mode and the parameter of this first application pattern, this finishing system further is set, and then this finishing system is coated on this first workpiece by powder coating.
Described finishing system further comprises after powder coating is coated on to described the first workpiece: this finishing system continues powder coating is coated on to a plurality of workpiece thereafter, until painting stops; Or, this finishing system continues powder coating is coated on to a plurality of workpiece thereafter, until described recognition device picks out the second identification code, this second identification code is to be arranged at the corresponding position of second workpiece and corresponding to the second application pattern, described master control set can be according to set-up mode and the parameter of this second application pattern, this finishing system further is set, and then this finishing system is coated on this second workpiece by powder coating, and continues powder coating is coated on to a plurality of workpiece thereafter.
The set-up mode of described adjustment finishing system and parameter, make finishing system that powder coating is even and thickness is suitable is coated on reference to workpiece, further comprises: adjust described hang while with reference to workpiece, entering the spray room of described finishing system; Adjust coordinate and the angle of the spray gun that this finishing system has, and this spray gun ejection powder coating voltage, time and the spray volume that use; Adjust the translational speed of the transmitting device of this finishing system, this transmitting device is in order to the mobile reference workpiece be draped; Start test, this finishing system is coated on this with reference to workpiece by powder coating; And confirm powder coating whether evenly and thickness suitable be coated on this with reference to workpiece.
Described confirmation powder coating whether evenly and suitable being coated on reference to workpiece of thickness, if, further comprise described hang, coordinate, angle, voltage, time and spray volume and translational speed, be set as the first application pattern.
Described coordinate comprises that described spray gun is with respect to the described horizontal coordinate with reference to workpiece, vertical coordinate and depth coordinate, and the longitudinal center line of nozzle that the angle ranging from this spray gun is angle with reference to workpiece with respect to this.
Described spray gun is arranged on mobile device, this mobile device includes linear slide rail, cylinder and Magnetic Induction device, this spray gun is connected in an end of this linear slide rail, the other end of this linear slide rail cylinder therewith connects, this cylinder is in order to mobile this linear slide rail, make its this spray gun of related movement, this Magnetic Induction device is in order to the coordinate of this spray gun of sensing.
If described spray gun is more than two, this spray gun is one-sided setting or bilateral setting in described spray room, and in this spray gun adjacent two rows for being staggered.
Described first identification code that arranges, in the corresponding position of the first workpiece, further comprises described the first identification code is arranged on recognizer component, and this recognizer component is arranged at the corresponding position of the first workpiece, and described recognition device is by this first identification code of this recognizer component identification.
Described the first workpiece is connected with to hang the suspender of this first workpiece, and this suspender includes the fixed part of listing, and described recognizer component is arranged at lists above, and this lists to be connected in this fixed part of listing.
Described recognizer component is bar coded sticker or radio frequency identification (radio-frequency identification, RFID) label.
The method of a kind of powder body coating proposed by the invention, compared to the prior art the method, can improve coating efficiency, reduces the waste of powder coating.In addition, also reduced the degree of manual intervention in the processing procedure, there is the characteristic of automation more, thereby reduce production costs.
The accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage will become from the following description of the accompanying drawings of embodiments and obviously and easily understand, wherein:
Figure 1 shows that the method flow diagram of the powder body coating of one embodiment of the present invention.
Figure 2 shows that the set-up mode of adjustment finishing system of one embodiment of the present invention and the flow chart of parameter.
The be staggered schematic diagram of coated workpieces of the spray gun that Figure 3 shows that one embodiment of the present invention.
The primary clustering symbol description
100: workpiece 200: the application scope
201: zero lap district 202: overlay region
300: suspender 400: moving direction
S101: set-up mode and the parameter of adjusting finishing system
S103: set the application pattern and it is inputted to finishing system
S105: set the identification code corresponding to the application pattern
S107: identification code is set in the corresponding position of workpiece
S109: identification code distinguishing also arranges finishing system
S111: the application powder coating is in workpiece
S113: stop painting
S115: another identification code of identification whether
S117: reset finishing system
S201: the hang of adjusting workpiece
S203: coordinate, angle, voltage, time and the spray volume of adjusting spray gun
S205: the translational speed of adjusting transmitting device
S207: start test
S209: whether application is even and thickness is suitable
The specific embodiment
Below describe embodiments of the invention in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label means same or similar element or the element with identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
The method of powder body coating proposed by the invention, it is applicable to the finishing system with the powder coating coated workpieces, in one embodiment of the present invention, this finishing system includes the spray room, is arranged at spray gun, mobile device, master control set, transmitting device, recognizer component, recognition device and suspender in the spray room.The spray room is in order to insert the workpiece for the treatment of application and to carry out painting, and spray gun is arranged in the spray room with respect to the one-sided or bilateral of workpiece, and its adjacent two rows are for being staggered.
Wherein, described spray gun is arranged on mobile device, the movement that it is horizontal direction (being defined as X-axis) and vertical direction (being defined as Y-axis) that this mobile device itself can be done with respect to workpiece.This mobile device also includes linear slide rail, cylinder and Magnetic Induction device, spray gun is connected in an end of linear slide rail, the other end of linear slide rail is connected with cylinder, this cylinder is in order to mobile linear slide rail, make its related mobile spray gun, the movement that to make spray gun can do with respect to workpiece be depth direction (being defined as Z axis), namely spray gun can move to approach or away from workpiece along Z axis, the coordinate that the Magnetic Induction device is depth direction in order to the sensing spray gun with respect to workpiece or Z axis coordinate.Therefore, spray gun has three-dimensional locomotivity, and the user can adjust by master control set the three-dimensional coordinate of spray gun, to control the position of spray gun.
Described suspender is in order to connect and to hang workpiece, and this suspender also can pass through transmitting device, and workpiece is moved in the spray room with the speed set.This suspender also includes the fixed part of listing, and this fixed part of listing is listed in order to clamping, and can be easily by the dismounting and change of listing.This lists is to allow the recognizer component setting thereon, on this recognizer component, is provided with identification code.Described recognition device can be by the identification code on this recognizer component of identification, and the notice master control set this use which kind of application pattern, then master control set can, according to required application pattern, arrange described finishing system.In the present embodiment, described recognizer component is resistant to elevated temperatures bar coded sticker, but the apparatus for reading of bar code that described recognition device is scanning bar code, and being kenel with bar code, described identification code is printed on this bar coded sticker, but in other embodiments, recognizer component can be also radio frequency identification (radio-frequency identification, RFID) label, and recognition device is the active reading device of RFID.
Refer to Fig. 1, Figure 1 shows that the method flow diagram of the powder body coating of one embodiment of the present invention.In step S101, need to adjust set-up mode and the parameter of finishing system, make this finishing system can be by powder coating even and thickness is suitable is coated on reference on workpiece.One of them in the workpiece that is a plurality of identical aspects with reference to workpiece, adjustment and the test of its set-up mode for finishing system and parameter.About further illustrating of this step, will be explained below.
In step S103, can set the application pattern and it is inputted to finishing system, preferably, set-up mode and parameter by the finishing system after adjusting, be set as the first application pattern, it then, is inputted the first application pattern described master control set and stores in order to be used in the workpiece that has identical aspect with the reference workpiece.In step S105, can set the identification code corresponding to the application pattern, preferred, set the first identification code corresponding to the first application pattern at finishing system, it is in order to provide the further identification of described recognition device and processing.In step S107, identification code can be set in the corresponding position of workpiece, preferred, the first identification code is set in the corresponding position of the first workpiece, this first workpiece has identical aspect with described with reference to workpiece, and namely it is the same workpiece.Described corresponding position particularly, is the fixed part of listing hung on the suspender of the first workpiece.The first identification code is arranged on described recognizer component, and this recognizer component is described bar coded sticker, and the first identification code is printed on bar coded sticker with the bar code kenel, and is affixed on described listing, and lists and is connected in the fixed part of listing.
In step S109, described recognition device can pick out the first identification code, recognition device is apparatus for reading of bar code, before the suspender that is hanging the first workpiece enters the spray room, recognition device meeting scanning bar code paster, and then pick out the first identification code, and notify described master control set, on the display unit and audio unit had in master control set, show dependent picture and sound, to remind the user simultaneously.Then master control set can, according to set-up mode and the parameter of corresponding the first application pattern of the first identification code, arrange finishing system.
In step S111, meeting application powder coating is in workpiece, and preferred, the first workpiece can move into the spray room by described transmitting device, and master control set is controlled finishing system and started to carry out painting, and powder coating is coated on to the first workpiece.In step S113, can judge whether to stop painting, if the workpiece of the application that remains has all completed application or by manually assigning the order that stops application, master control set can be controlled finishing system and stops painting, now spray gun can cut out, and cylinder can be return initial point.If without stopping painting, carry out step S115.
In step S115, described recognition device can continue scanning with identification code distinguishing, if without the identification code that picks out other, master control set can be controlled finishing system according to the relevant setting in step S109, continues to carry out the painting of step S111.In other words, this mode is continuous application, particularly, recognition device is on the suspender that hangs the first workpiece, after picking out the first identification code, there is no and the first identification code is set, the relevant setting of the first application pattern that finishing system still can be corresponding according to the first identification code, lasting these a little workpiece of application even if enter after then the first workpiece on the suspender of a plurality of workpiece in spray room; If recognition device picks out another group identification code on follow-up workpiece, can notify master control set then to carry out step S117.
In step S117, master control system can reset finishing system according to another group identification code, preferably, the 11 workpiece after the first workpiece starts, for the second workpiece from the different aspects of the first workpiece, and listing of the suspender of suspension second workpiece is upper, is pasting and printing the bar coded sticker that the second identification code is arranged.When finishing system has completed the painting of the tenth workpiece, at the 11 workpiece, i.e. second workpiece, before entering the spray room, recognition device can pick out the second identification code on second workpiece.Now, recognition device can be notified master control set, and master control set resets finishing system according to set-up mode and the parameter of corresponding the second application pattern of the second identification code, then returns to step S111.After second workpiece enters the spray room, finishing system starts powder coating is coated on to second workpiece, and continues powder coating is coated on to a plurality of workpiece thereafter, until painting stops or recognition device picks out another identification code once again.
Refer to Fig. 2, Figure 2 shows that the set-up mode of adjustment finishing system of one embodiment of the present invention and the flow chart of parameter.Figure 1 shows that example, the further detailed process that Fig. 2 is step S101, in step S201, need to adjust the described hang that enters the spray room of finishing system with reference to workpiece, the i.e. angle on suspender, position or direction etc. with reference to workpiece suspension.
In step S203, need to adjust coordinate, angle, voltage, time and the spray volume of described spray gun.Particularly, to be described mobile device make spray gun along level, the measurement value that vertical and depth direction moves with cylinder to described coordinate, be horizontal coordinate (X-axis coordinate), the vertical coordinate (Y-axis coordinate) and depth coordinate (Z axis coordinate) of spray gun with respect to the reference workpiece, the longitudinal center line of the nozzle that described angle is the spray gun front end is with respect to the angle (being defined as α) of reference workpiece, described voltage is the magnitude of voltage that spray gun ejection powder coating is used, the total time that the described time is spray gun ejection powder coating, the value that described spray volume is the powder coating that sprays of spray gun.
In step S205, need to adjust the translational speed of described transmitting device, transmitting device is in order to movable hanger, and the translational speed of adjusting is the translational speed in the spray room with reference to workpiece.In step S207, finishing system, starts to be tested through S201 after the adjustment of S205, and now finishing system is coated on powder coating with reference on workpiece.In step S209, after painting completes, need to confirm that whether application is even and thickness is suitable, if described hang, coordinate, angle, voltage, time and spray volume and translational speed, can be set to the application pattern, preferably, be the first application pattern, if not, return to step S201 and readjust.Wherein, application whether evenly and the suitable criterion of thickness, particularly, if complete the reference workpiece of painting, even thickness through inspecting its powder film everywhere and consistent, and thickness is all about 100 microns (μ m), can confirm application be evenly and thickness suitable.In other embodiments, what is meant by the thickness of suitable powder film, can be different according to the characteristic of powder and workpiece.In addition, in test process, if find after inspecting in painting, have and relatively be applicable to artificial part of mending powder, also can be by this data recording in the application pattern, and notifying and reminding the user in corresponding painting.
Refer to Fig. 3, the be staggered schematic diagram of coated workpieces of the spray gun that Fig. 3 is one embodiment of the present invention, suspender 300 is suspending the workpiece 100 for the treatment of application in midair and is moving towards moving direction 400, a plurality of spray guns that are positioned at the same side and adjacent two rows are to take staggered set-up mode, make the application scope 200 of every spray gun be implemented on the aspect of workpiece 100, be coated on shown in the 201Yu overlay region, zero lap district 202 on workpiece 100 as powder coating, so can make spray gun can more efficient and uniformly powder coating be coated on to workpiece 100.
In sum, a kind of method that the present invention is powder body coating, the method compared with prior art, can improve coating efficiency, reduces the waste of powder coating.In addition, also reduced the degree of manual intervention in the processing procedure, there is the characteristic of automation more, thereby reduce production costs.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (10)

1. the method for a powder body coating comprises:
Adjust set-up mode and the parameter of a finishing system, make this finishing system that powder coating is even and thickness is suitable is coated on one with reference to workpiece;
Setting described set-up mode and parameter is one first application pattern, and this first application pattern is inputted to the master control set that this finishing system has;
Set one first identification code, this first identification code is corresponding to this first application pattern and in order to allow a recognition device carry out identification and processing;
This first identification code is set in the corresponding position of one first workpiece, this first workpiece has identical aspect with this with reference to workpiece; And
Carry out the painting of this first workpiece, comprise: this first identification code of this recognition device identification, and notify this master control set, and this master control set arranges this finishing system according to set-up mode and the parameter of this first application pattern, and this finishing system is coated on this first workpiece by powder coating.
2. the method for powder body coating as claimed in claim 1, is characterized in that, wherein this master control set arranges this finishing system according to set-up mode and the parameter of this first application pattern, and this finishing system is coated on this first workpiece by powder coating, further comprises:
This finishing system continues powder coating is coated on to a plurality of workpiece thereafter, until painting stops; Or
This finishing system continues powder coating is coated on to a plurality of workpiece thereafter, until this recognition device identification one second identification code, this second identification code is arranged at the corresponding position of a second workpiece and corresponding to one second application pattern, this master control set arranges this finishing system according to set-up mode and the parameter of this second application pattern, this finishing system is coated on this second workpiece by powder coating, and continues powder coating is coated on to a plurality of workpiece thereafter.
3. the method for powder body coating as claimed in claim 1, is characterized in that, wherein adjusts set-up mode and the parameter of this finishing system, makes this finishing system that powder coating is even and thickness is suitable is coated on this with reference to workpiece, further comprises:
Adjust this and enter the hang in the spray room of this finishing system with reference to workpiece;
Adjust coordinate and the angle of at least one spray gun that this finishing system has, and this spray gun ejection powder coating voltage, time and the spray volume that use;
Adjust the translational speed of the transmitting device of this finishing system, this transmitting device be draped in order to mobile this with reference to workpiece;
Start test, this finishing system is coated on this with reference to workpiece by powder coating; And
What whether the confirmation powder coating was even and thickness is suitable is coated on this with reference to workpiece.
4. the method for powder body coating as claimed in claim 3, it is characterized in that, wherein confirm powder coating whether evenly and thickness suitable be coated on this with reference to workpiece, if, further comprise described hang, coordinate, angle, voltage, time and spray volume and translational speed, be set as this first application pattern.
5. the method for powder body coating as claimed in claim 3, it is characterized in that, wherein said coordinate comprises that this spray gun is with respect to this horizontal coordinate with reference to workpiece, vertical coordinate and depth coordinate, and the longitudinal center line of nozzle that the angle ranging from this spray gun is angle with reference to workpiece with respect to this.
6. the method for powder body coating as claimed in claim 3, it is characterized in that, wherein this spray gun is arranged on a mobile device, this mobile device includes a linear slide rail, a cylinder and a Magnetic Induction device, this spray gun is connected in an end of this linear slide rail, the other end of this linear slide rail is connected with this cylinder, this cylinder is in order to mobile this linear slide rail, make this spray gun of its related movement make the movement that is depth direction with reference to workpiece with respect to this, the coordinate that this Magnetic Induction device is depth direction with respect to this with reference to workpiece in order to this spray gun of sensing.
7. the method for powder body coating as claimed in claim 3, is characterized in that, if this spray gun is more than two, this spray gun be one-sided setting or bilateral setting in this spray in room, and adjacent two arrange as being staggered in this spray gun.
8. the method for powder body coating as claimed in claim 1, it is characterized in that, this first identification code is set in the corresponding position of this first workpiece, further comprise this first identification code is arranged to a recognizer component, this recognizer component is arranged at the corresponding position of this first workpiece, and this recognition device sees through this first identification code of this recognizer component identification.
9. the method for powder body coating as claimed in claim 8, it is characterized in that, this first workpiece is connected with to hang a suspender of this first workpiece, and this suspender includes the fixed part of listing, this recognizer component is arranged at one and lists above, and this lists to be connected in this fixed part of listing.
10. the method for powder body coating as claimed in claim 8, is characterized in that, this recognizer component is bar coded sticker or wireless radio frequency identification mark.
CN2012101488263A 2012-05-14 2012-05-14 Powder coating method Pending CN103418528A (en)

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CN2012101488263A CN103418528A (en) 2012-05-14 2012-05-14 Powder coating method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112934588A (en) * 2021-02-01 2021-06-11 夏前兵 Automatic processing system for surface texture of stone-like coating

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1129613A (en) * 1994-10-05 1996-08-28 诺德森公司 Distributed control system for powder coating system
JP2000070799A (en) * 1998-09-04 2000-03-07 Yokogawa Electric Corp Painting system
US20030160108A1 (en) * 2000-05-29 2003-08-28 Adrien Lacchia Spraying device for spraying a coating product
CN201058324Y (en) * 2007-06-30 2008-05-14 黄金富 Automatic environment protection paint spraying machine
KR20090085809A (en) * 2008-02-05 2009-08-10 한국건설기술연구원 Automatic system for spraying process and method using the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1129613A (en) * 1994-10-05 1996-08-28 诺德森公司 Distributed control system for powder coating system
JP2000070799A (en) * 1998-09-04 2000-03-07 Yokogawa Electric Corp Painting system
US20030160108A1 (en) * 2000-05-29 2003-08-28 Adrien Lacchia Spraying device for spraying a coating product
CN201058324Y (en) * 2007-06-30 2008-05-14 黄金富 Automatic environment protection paint spraying machine
KR20090085809A (en) * 2008-02-05 2009-08-10 한국건설기술연구원 Automatic system for spraying process and method using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112934588A (en) * 2021-02-01 2021-06-11 夏前兵 Automatic processing system for surface texture of stone-like coating

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Application publication date: 20131204