The new electric resistance furnace electrode structure
Technical field
The present invention relates to a kind of novel electrode structure, particularly the novel electrode structure used of a kind of resistance furnace.
Background technology
Resistance furnace is a kind of of industrial furnace, and it is widely used in many industrial circles such as machinery, electronics, space flight, aviation, weapons, metallurgy, chemical industry, food, light industry, building materials, pottery, medicine.Industry heating facility, namely industrial furnace, by heating energy source and power conversion mode, be divided into electrically heated and fuel heating two kinds, namely electric furnace and flame furnace.Flame furnace is mainly used in the industrial circles such as iron and steel, metallurgy and automobile; In electronics industry, the heating process standard to part, material, as degasification, setting, annealing, purification, purification, sintering, coating, melanism, sealing-in etc., need to adopt resistance furnace.With flame furnace, compare, resistance furnace has lot of advantages:
1, the heat efficiency is high.
2, can meet the requirement of medium in various technique atmosphere, comprise inert gas and vacuum state etc.
3, can meet the required precision of the workspace temperature uniformity and constant temperature.
4, whole technical process can be carried out intelligent program control.The functions such as interlock protection, warning are arranged.
5, working condition is good, can not cause environmental pollution.
6, floor space is little, saves investment.
Therefore, resistance furnace is also used more and more widely, particularly more and more general in the use of chemical field.It can provide chemical reaction required temperature requirement well, and can not bring pollution to reaction.
But the electrode problems of resistance furnace is also one of resistance hindered this equipment promotion always, its structural design has the requirement of multi-specialized knowledge.Particular problem is as follows:
1, electrode is the bridge of current/voltage input equipment inner heat body, and equipment generally is made of metal, and between this, just has so Insulation Problems.
2, electrode directly has been communicated with inner chamber and the external environment of equipment, and the sealing of electrode structure is just very crucial so.
3, current/voltage is when flowing through electrode, and electrode itself also can generate heat, and the cooling of electrode is also a problem so.
In conjunction with the problems referred to above, a kind of novel electrode structure provided is provided in the present invention, and launch to describe, this electrode structure is particularly useful for resistance furnace to be used, and equally also is applicable to other industry or technical field to electrode seals, cooling, insulating requirements is very high.
Summary of the invention
A kind of new electric resistance furnace electrode structure provided by the invention, purpose are to solve Insulation Problems, sealing problem and the cooling problem of electrode, extend the useful life of electrode, especially are embodied in the resistance furnace field of electric heating.
For addressing the above problem, a kind of new electric resistance furnace provided by the invention comprises with electrode structure:
Electrode tip holder, the electrode tip holder center has the up/down steps hole.Electrode, top of electrodes is provided with the shaft shoulder, and electrode interior is provided with Cooling Holes, electrode bottom machining screw.Described electrode passes from center, electrode tip holder hole, and equipment such as resistance furnace inside are goed deep in top, and bottom is in equipment such as resistance furnace outside.
Preferably, described electrode connects with fastening nut by bottom thread, and fastening nut top is provided with spring washer, and spring washer top is the bottom gland.
Preferably, bottom gland top and electrode tip holder centre bore are provided with bottom O type circle between getting out of a predicament or an embarrassing situation.
Preferably, described bottom gland material is insulating material.
Preferably, described insulating material is polytetrafluoroethylene.
Preferably, described electrode tip holder is topped bar and is provided with middle O type circle, and middle O type circle is provided with the polytetrafluoroethylene cylinder.
As optional mode A of the present invention, between described polytetrafluoroethylene cylinder and the described electrode shaft shoulder, be provided with top O type circle.
As optional mode B of the present invention, described polytetrafluoroethylene cylinder top directly contacts with the electrode shaft shoulder.
Preferably, described cooling of electrode hole is penetrated by the electrode bottom, is greater than 5mm apart from the top of electrodes distance.
Preferably, described cooling of electrode is provided with cooling water pipe in hole, and cooling water enters the cooling of electrode hole along the cooling water pipe outer wall, by entering cooling water pipe, flows out behind arrival top, cooling of electrode hole.Can improve the cooling effect of cooling water like this.
As a preferred embodiment of the present invention, the cooling of electrode bore dia is 1/5~2/3 of electrode diameter.
As a preferred embodiment of the present invention, the cooling water pipe diameter is 1/3~4/5 of cooling of electrode bore dia.
As a preferred embodiment of the present invention, bottom gland straight portion height and O type astragal footpath, bottom sum are not less than described electrode tip holder centre bore and get out of a predicament or an embarrassing situation highly.Guarantee that the axial deflection of O type circle can meet seal request herein.
As a preferred embodiment of the present invention, in the optional mode A of the present invention O type astragal footpath, top and polytetrafluoroethylene cylinder height and middle O type astragal footpath sum be greater than described electrode tip holder centre bore top bar the height.Guarantee that the shaft shoulder still has the gap of 2mm left and right with the chassis upper surface after the distortion of O type circle.
As a preferred embodiment of the present invention, in the optional mode B of the present invention polytetrafluoroethylene cylinder height and middle O type astragal footpath sum be greater than described electrode tip holder centre bore top bar the height.Guarantee that the shaft shoulder still has the gap of 2mm left and right with the chassis upper surface after the distortion of O type circle.
As a preferred embodiment of the present invention, described electrode shaft shoulder external diameter is less than electrode tip holder centre bore top stage hole internal diameter.While avoiding the fortuitous event bottom electrode shaft shoulder to sink, encounter chassis, cause short circuit, damage equipment.
As a preferred embodiment of the present invention, described electrode tip holder centre bore internal diameter is greater than the electrode external diameter.
As a preferred embodiment of the present invention, described bottom gland material is polytetrafluoroethylene, has insulation, the characteristic such as high temperature resistant.
After electrode was installed on electrode tip holder, the bottom fastening nut played the pretension effect.Because the existence of spring washer is arranged, so in the situation that loading repeatedly in stove can not affect the sealing of electrode.Middle O type encloses the primary seal effect, and bottom sealing ring plays the auxiliary seal effect.Cooling of electrode water has guaranteed that the electrode heating is taken away in time, and sealing ring place temperature can superelevation.The mode main purpose gone out in advancing outside adopting is the cooling water contact electrode inboard that makes temperature low, strengthens cooling effect.
The accompanying drawing explanation
Fig. 1 is resistance furnace of the present invention electrode structure Fig. 1;
Fig. 2 is resistance furnace of the present invention electrode structure Fig. 2;
Concrete Reference numeral is as follows:
1 fastening nut; 2 spring washers; 3 bottom glands;
4 bottom O type circles; 5 electrode tip holders; 6 Cooling Holes
7 shaft shoulders; 8 top O type circles; 9 polytetrafluoroethylene cylinders; O type circle in the middle of 10;
11 electrode 12 cooling water pipes.
Embodiment
Below in conjunction with specific embodiment preferably, the invention will be further described.
Embodiment 1:
As shown in Figure 1, a kind of new electric resistance furnace electrode structure provided by the invention, comprise electrode tip holder 5, and electrode tip holder 5 centers have the up/down steps hole.Electrode 11, electrode 11 tops are provided with the shaft shoulder 7, and electrode 11 shaft shoulder 7 external diameters are than the little 1mm of electrode tip holder 5 centre bore top stage hole internal diameter.Electrode tip holder 5 centre bore internal diameters are than the large 2mm of electrode 11 external diameter.Electrode 11 inside are provided with Cooling Holes 6, electrode 11 bottom machining screw.Described electrode 11 passes from electrode tip holder 5 centers, hole, and device interior is goed deep at top, and bottom is in device external.
Described electrode 11 connects with fastening nut 1 by bottom thread, and fastening nut 1 top is provided with spring washer 2, and spring washer 2 tops are bottom glands 3.Gland 3 tops, bottom and electrode tip holder 5 centre bores are provided with bottom O type circle 4 between getting out of a predicament or an embarrassing situation.Described bottom gland 3 materials are polytetrafluoroethylmaterial material.
Described electrode tip holder 5 is topped bar and is provided with middle O type circle 10, and middle O type circle 10 is provided with polytetrafluoroethylene cylinder 9.Between described polytetrafluoroethylene cylinder 9 and described electrode 11 shaft shoulders 7, be provided with top O type circle 8.Top O type circle 8 wire diameters and polytetrafluoroethylene cylinder 9 height and middle O type circle 10 wire diameter sums are than the described electrode tip holder 5 centre bores highly large 2.5mm that tops bar.
Described Cooling Holes 6 is penetrated by electrode 11 bottoms, is 15mm apart from electrode 11 distance from tops.Cooling Holes 6 diameters are 1/2 of electrode 11 diameters.Cooling water pipe 12 diameters are 2/3 of Cooling Holes 6 diameters.
Described bottom gland 3 straight portion height and bottom O type circle 4 wire diameter sums are than the described electrode tip holder 5 centre bores highly large 1.5mm that gets out of a predicament or an embarrassing situation.
Embodiment 2
According to shown in Figure 2, a kind of new electric resistance furnace electrode structure provided by the invention, another embodiment of the invention is with the present embodiment difference: polytetrafluoroethylene cylinder 9 tops directly contact with the shaft shoulder 7.Polytetrafluoroethylene cylinder 9 height and middle O type circle 10 wire diameter sums are than the described electrode tip holder 5 centre bores highly large 2.5mm that tops bar.
More than utilize specific embodiment to be described in detail with electrode structure new electric resistance furnace provided by the present invention, set forth principle of the present invention and execution mode, the explanation of this embodiment is just be used to helping to understand principle and the core concept of invention.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection range of the claims in the present invention.