CN103411357B - Air-condition bidirectional throttle valve with three-time throttling and vibration damping function - Google Patents
Air-condition bidirectional throttle valve with three-time throttling and vibration damping function Download PDFInfo
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- CN103411357B CN103411357B CN201310384026.6A CN201310384026A CN103411357B CN 103411357 B CN103411357 B CN 103411357B CN 201310384026 A CN201310384026 A CN 201310384026A CN 103411357 B CN103411357 B CN 103411357B
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- 238000013016 damping Methods 0.000 title claims abstract description 7
- 230000002457 bidirectional effect Effects 0.000 title abstract 4
- 230000005540 biological transmission Effects 0.000 claims abstract description 97
- 239000012528 membrane Substances 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 238000004378 air conditioning Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 abstract description 7
- 230000006698 induction Effects 0.000 abstract 1
- 230000003993 interaction Effects 0.000 abstract 1
- 239000003507 refrigerant Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及空调制冷剂节流控制阀,尤其是涉及一种带三次节流及减振功能的空调双向节流阀。 The invention relates to an air-conditioning refrigerant throttling control valve, in particular to an air-conditioning two-way throttling valve with three throttling and damping functions.
背景技术 Background technique
在制冷系统中节流机构与压缩机、冷凝器、蒸发器并称为制冷系统的“四大件”,是制冷系统中必不可少的元件之一,起着节流降压的作用,直接控制着蒸发器制冷剂的流量和蒸发器出口的过热度。现有的节流机构使用过程中只有一次或者二次节流,难以实现双向流动时制冷能力平衡,调节后流量波动较大,并且抗干扰能力较弱,使用过程中频繁出现因节流阀内部共振引起的“啸叫”等现象,调节过程中一旦开阀较大时,传动块和下膜盖接触就会导致流通通道被减小甚至截断,膜片无法及时感受到回流气体的温度。因此设计发明液体通道三次节流、改进传动块结构确保气体流通面积、并带有一定减振功能的节流阀是满足制冷系统不断完善的有效途径。 In the refrigeration system, the throttling mechanism, the compressor, the condenser, and the evaporator are called the "four major parts" of the refrigeration system. They are one of the essential components in the refrigeration system. Controls the flow rate of the evaporator refrigerant and the superheat of the evaporator outlet. The existing throttling mechanism has only one or two throttling during use, and it is difficult to achieve a balance of refrigeration capacity during two-way flow. After adjustment, the flow fluctuates greatly, and the anti-interference ability is weak. For phenomena such as "howling" caused by resonance, once the valve is opened a lot during the adjustment process, the contact between the transmission block and the lower membrane cover will cause the flow channel to be reduced or even cut off, and the diaphragm cannot feel the temperature of the backflow gas in time. Therefore, it is an effective way to meet the continuous improvement of the refrigeration system by designing and inventing a throttling throttling of the liquid channel, improving the structure of the transmission block to ensure the gas flow area, and having a certain vibration reduction function.
发明内容 Contents of the invention
为了提高空调制冷剂节流阀的节流效果及结构稳定性,本发明的目的在于提供一种带三次节流及减振功能的空调双向节流阀。 In order to improve the throttling effect and structural stability of the air conditioner refrigerant throttle valve, the object of the present invention is to provide an air conditioner two-way throttle valve with thrice throttling and vibration damping functions.
本发明采用的技术方案是: The technical scheme adopted in the present invention is:
该阀顶端的上膜盖中心孔中安装密封钢球,上膜盖和下膜盖之间安装有膜片,膜片下方安装传动块,传动块通过传动块定位圆板连接在下膜盖内,传动块的大端底面与下膜盖台肩之间形成第一间隙,传动块的小端底面与传动块定位圆板之间形成第二间隙,第二间隙的高度需小于第一间隙,传动块定位圆板下底面支撑在阀体的环形内翻边上阀体左上侧开有进气口,阀体左下侧开有出液口,阀体右上侧开有出气口,阀体右下侧开有进液口,阀体右侧位于出气口和进液口之间开有定位孔,阀体上部与下膜盖下端口之间安装第一O型圈,阀体中心位置安装传动杆,传动杆上端穿过传动块定位圆板连接到传动块,传动杆靠近进气口和出气口位置下方连接挡片,挡片下方安装第二O型圈,传动杆下端穿过出液口连接到锥形阀芯的凹口内,锥形阀芯下方连接调节弹簧,调节弹簧下方连接圆形的球垫,球垫通过三颗左右均匀分布的钢球连接到调节座上,调节座位于阀体最下方。 A sealing steel ball is installed in the center hole of the upper membrane cover at the top of the valve, a diaphragm is installed between the upper membrane cover and the lower membrane cover, and a transmission block is installed under the diaphragm, and the transmission block is connected in the lower membrane cover through the positioning circular plate of the transmission block. The first gap is formed between the bottom surface of the large end of the transmission block and the shoulder of the lower membrane cover, and the second gap is formed between the bottom surface of the small end of the transmission block and the positioning circular plate of the transmission block. The height of the second gap must be smaller than the first gap. The lower bottom surface of the block positioning circular plate is supported on the annular inner flange of the valve body. There is a liquid inlet, and a positioning hole is opened between the air outlet and the liquid inlet on the right side of the valve body. The first O-ring is installed between the upper part of the valve body and the lower port of the lower membrane cover, and the transmission rod is installed at the center of the valve body. The upper end of the transmission rod passes through the positioning circular plate of the transmission block and connects to the transmission block. The transmission rod is connected to the baffle below the position close to the air inlet and the air outlet. The second O-ring is installed under the baffle. The lower end of the transmission rod passes through the liquid outlet and is connected to In the notch of the conical spool, the adjustment spring is connected under the conical spool, and the circular ball pad is connected under the adjustment spring. The ball pad is connected to the adjustment seat through three steel balls evenly distributed on the left and right. The adjustment seat is located at the bottom of the valve body. below.
所述的出液口和传动杆之间为第一节流孔,锥形阀芯通过圆锥面与阀体锥形阀口形成的通道是开度可调的第二节流孔,进液口与锥形阀芯之间有第三节流孔。 The first orifice is between the liquid outlet and the transmission rod. The channel formed by the conical valve core through the conical surface and the conical valve port of the valve body is the second orifice with adjustable opening. The liquid inlet There is a third throttle hole between the tapered spool.
所述的传动块的大端多出小端部分的圆环上开了里外二圈、每圈分别开有6个均匀分布的孔,传动块的小端直径小于下膜盖内孔直径的1/2,小端中心位置开有定位传动杆的第一凹槽,第一凹槽下方开有第二凹槽,第一凹槽直径小于第二凹槽,传动块定位圆板中心位置是传动杆通孔,传动杆穿过传动杆通孔与所述的第一凹槽连接,传动块定位圆板同一圆周上开有均匀分布的六个流通孔。 The large end of the transmission block has more than the small end part of the ring, and two circles are opened inside and outside, and each circle is respectively opened with 6 evenly distributed holes. The diameter of the small end of the transmission block is smaller than the diameter of the inner hole of the lower membrane cover. 1/2, the center of the small end has a first groove for positioning the transmission rod, and a second groove is opened below the first groove, the diameter of the first groove is smaller than the second groove, and the center position of the transmission block positioning disc is The through hole of the transmission rod, the transmission rod passes through the through hole of the transmission rod and is connected with the first groove, and the same circumference of the positioning circular plate of the transmission block is provided with six circulation holes evenly distributed.
本发明具有的有益效果是: The beneficial effects that the present invention has are:
1)本发明在液体通道的可调节阀口两端各增加一次节流通道,实现三次节流,让阀口工作在低压差环境,用于双向流通调节时,正、反向两种情况下阀口的压差差异小,克服了难以实现双向流动时制冷能力平衡的问题,因此本节流阀可适用于需要冷媒双向流动的场合。 1) In the present invention, a throttling channel is added at both ends of the adjustable valve port of the liquid channel to realize three times of throttling, so that the valve port works in a low-pressure differential environment, and when used for two-way flow regulation, both forward and reverse The difference in pressure difference at the valve port is small, which overcomes the problem of difficult to achieve the balance of refrigeration capacity when the two-way flow is difficult, so this throttle valve is suitable for occasions that require two-way flow of refrigerant.
2)改进了阀芯部分结构,添加钢球固定,减小调节时的弹簧摩擦力,利于整个阀的工作稳定性,减少共振干扰。 2) The structure of the spool is improved, and steel balls are added to fix it, reducing the spring friction during adjustment, which is beneficial to the working stability of the entire valve and reduces resonance interference.
3)改进了传动块部分结构,传动块的小端直径小于下膜盖内部直径的1/2,传动块大端直径也小于膜片直径的1/2,由于第一间隙和第二间隙的存在,且第二间隙的高度小于第一间隙,因此最大开阀情况小端和传动块定位圆板接触,而不和上膜盖接触,并在传动块和传动块定位圆板上开有多个流通孔,这样利于扩大气体到膜片的流通面积,保证膜片感温更加充分。 3) The structure of the transmission block is improved. The diameter of the small end of the transmission block is less than 1/2 of the inner diameter of the lower membrane cover, and the diameter of the large end of the transmission block is also less than 1/2 of the diameter of the diaphragm. Due to the difference between the first gap and the second gap exists, and the height of the second gap is smaller than the first gap, so the small end of the maximum valve opening is in contact with the positioning circular plate of the transmission block, but not with the upper membrane cover, and how much is opened between the transmission block and the positioning circular plate of the transmission block A flow hole, which is beneficial to expand the flow area of the gas to the diaphragm, to ensure that the temperature of the diaphragm is more sufficient.
附图说明 Description of drawings
图1是本发明的内部结构示意图。 Fig. 1 is a schematic diagram of the internal structure of the present invention.
图2是本发明的三次节流结构示意图。 Fig. 2 is a schematic diagram of the throttling throttling structure of the present invention.
图3是本发明的传动块俯视图。 Fig. 3 is a top view of the transmission block of the present invention.
图4是本发明的传动块剖视图。 Fig. 4 is a sectional view of the transmission block of the present invention.
图5是本发明的传动块定位圆板俯视图。 Fig. 5 is a top view of the transmission block positioning circular plate of the present invention.
图6是本发明的调节座钢球结构示意图。 Fig. 6 is a structural schematic diagram of the steel ball of the adjustment seat of the present invention.
图中:1.密封钢球,2.上膜盖,3.下膜盖,4. 膜片,5. 传动块,6. 传动块定位圆板,7. 第一O型圈,8. 阀体,9. 进气口,10. 出气口,11. 出液口,12.进液口,13. 定位孔,14. 传动杆,15. 挡片,16. 第二O型圈,17. 锥形阀芯,18. 调节弹簧,19. 球垫,20. 钢球,21.调节座,22.第三O型圈,23.第一节流孔,24、第二节流孔,25.第三节流孔,26.传动杆通孔,27.流通孔,28. 第一间隙,29. 第二间隙,30.大端,31.小端,32. 第一凹槽,33. 第二凹槽,34.孔,35.环形内翻边。 In the figure: 1. Sealing steel ball, 2. Upper membrane cover, 3. Lower membrane cover, 4. Diaphragm, 5. Transmission block, 6. Transmission block positioning circular plate, 7. First O-ring, 8. Valve Body, 9. Air inlet, 10. Air outlet, 11. Liquid outlet, 12. Liquid inlet, 13. Positioning hole, 14. Transmission rod, 15. Baffle, 16. Second O-ring, 17. Tapered spool, 18. Adjusting spring, 19. Ball pad, 20. Steel ball, 21. Adjusting seat, 22. The third O-ring, 23. The first orifice, 24, The second orifice, 25 .Third throttle hole, 26. Transmission rod through hole, 27. Flow hole, 28. First clearance, 29. Second clearance, 30. Big end, 31. Small end, 32. First groove, 33. Second groove, 34. hole, 35. annular inner flanging.
具体实施方式 Detailed ways
以下结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
如图1、图6所示,本发明该阀顶端的上膜盖2中心孔中安装密封钢球1,上膜盖2和下膜盖3之间安装有膜片4,膜片4下方安装传动块5,传动块5通过传动块定位圆板6连接在下膜盖3内,传动块5的大端30底面与下膜盖3台肩之间形成第一间隙28,传动块5的小端31底面与传动块定位圆板6之间形成第二间隙29,第二间隙29的高度需小于第一间隙28,传动块定位圆板6下底面支撑在阀体8的环形内翻边35上,阀体8左上侧开有进气口9,阀体8左下侧开有出液口11,阀体8右上侧开有出气口10,阀体8右下侧开有进液口12,阀体8右侧位于出气口(10)和进液口12之间开有定位孔13,阀体8上部与下膜盖3下端口之间安装第一O型圈7,阀体8中心位置安装传动杆14,传动杆14上端穿过传动块定位圆板6连接到传动块5,传动杆14靠近进气口9和出气口10位置下方连接挡片15,挡片15下方安装第二O型圈16,传动杆14下端穿过出液口11连接到锥形阀芯17的凹口内,锥形阀芯17下方连接调节弹簧18,调节弹簧18下方连接圆形的球垫19,球垫19通过三颗左右均匀分布的钢球20连接到调节座21上,调节座21位于阀体8最下方。 As shown in Figure 1 and Figure 6, a sealing steel ball 1 is installed in the center hole of the upper membrane cover 2 at the top of the valve in the present invention, a diaphragm 4 is installed between the upper membrane cover 2 and the lower membrane cover 3, and the diaphragm 4 is installed below The transmission block 5, the transmission block 5 is connected in the lower membrane cover 3 through the transmission block positioning circular plate 6, the first gap 28 is formed between the bottom surface of the big end 30 of the transmission block 5 and the shoulder of the lower membrane cover 3, the small end of the transmission block 5 The second gap 29 is formed between the bottom surface of 31 and the transmission block positioning disc 6, the height of the second gap 29 needs to be smaller than the first gap 28, and the lower bottom surface of the transmission block positioning disc 6 is supported on the annular inner flange 35 of the valve body 8 , the upper left side of the valve body 8 has an air inlet 9, the lower left side of the valve body 8 has a liquid outlet 11, the upper right side of the valve body 8 has an air outlet 10, and the lower right side of the valve body 8 has a liquid inlet 12, the valve There is a positioning hole 13 on the right side of the body 8 between the gas outlet (10) and the liquid inlet 12, the first O-ring 7 is installed between the upper part of the valve body 8 and the lower port of the lower membrane cover 3, and the center of the valve body 8 is installed The transmission rod 14, the upper end of the transmission rod 14 passes through the transmission block positioning circular plate 6 and is connected to the transmission block 5, the transmission rod 14 is connected to the baffle 15 below the position close to the air inlet 9 and the air outlet 10, and the second O-shaped is installed under the baffle 15 Ring 16, the lower end of the transmission rod 14 passes through the liquid outlet 11 and is connected to the notch of the conical spool 17, the lower end of the conical spool 17 is connected to the adjustment spring 18, and the lower end of the adjustment spring 18 is connected to the circular ball pad 19, the ball pad 19 The adjustment seat 21 is connected to the adjustment seat 21 through three steel balls 20 evenly distributed on the left and right sides, and the adjustment seat 21 is located at the bottom of the valve body 8 .
如图2所示,所述的出液口11和传动杆14之间为第一节流孔23,锥形阀芯17通过圆锥面与阀体8锥形阀口形成的通道是开度可调的第二节流孔24,进液口12与锥形阀芯17之间有第三节流孔25,经过第一节流孔23、第二节流孔24、第三节流孔25三个节流孔进行多次节流,达到节流及减振要求。 As shown in Figure 2, the first orifice 23 is between the liquid outlet 11 and the transmission rod 14, and the passage formed by the conical valve core 17 through the conical surface and the conical valve port of the valve body 8 is adjustable in opening degree. Adjusted second orifice 24, there is a third orifice 25 between the liquid inlet 12 and the tapered valve core 17, passing through the first orifice 23, the second orifice 24, the third orifice 25 Three throttling holes perform throttling multiple times to meet throttling and vibration reduction requirements.
如图3、图4、图5所示,所述的传动块5的大端30多出小端31部分的圆环上开了里外二圈、每圈分别开有6个均匀分布的孔34,为膜片4提供回流气体通道,传动块5的小端31直径小于下膜盖3内孔直径的1/2,小端31中心位置开有定位传动杆14的第一凹槽32,第一凹槽32下方开有第二凹槽33,第一凹槽32直径小于第二凹槽33,传动块定位圆板6中心位置是传动杆通孔26,传动杆14穿过传动杆通孔26与所述的第一凹槽32连接,传动块定位圆板6同一圆周上开有均匀分布的六个流通孔27,六个流通孔27确保回流气体可以流动到传动块。 As shown in Fig. 3, Fig. 4, and Fig. 5, the circular ring of the large end 30 of the transmission block 5 with more than the small end 31 is opened two circles inside and outside, and each circle is respectively opened with 6 holes evenly distributed. 34, providing a backflow gas channel for the diaphragm 4, the diameter of the small end 31 of the transmission block 5 is less than 1/2 of the diameter of the inner hole of the lower membrane cover 3, and the center of the small end 31 has a first groove 32 for positioning the transmission rod 14, The second groove 33 is arranged below the first groove 32, and the diameter of the first groove 32 is smaller than the second groove 33. The central position of the transmission block positioning circular plate 6 is the transmission rod through hole 26, and the transmission rod 14 passes through the transmission rod through hole. The hole 26 is connected to the first groove 32, and six circulation holes 27 are evenly distributed on the same circumference of the transmission block positioning circular plate 6, and the six circulation holes 27 ensure that the return gas can flow to the transmission block.
本发明的工作原理如下: The working principle of the present invention is as follows:
本阀在正常工作时,液体制冷剂从进液口12流向出液口11,出液口11连接到空调蒸发器上,制冷剂通过蒸发器又回到进气口9,进气口9和出气口10相通,出气口10连接空调压缩机,制冷剂通过压缩机和冷凝器后回到进液口12,如此循环工作,在制冷剂流入进液口12以后,经过第三节流孔25第一次节流作用后进入锥形阀芯17所在的腔体内,再从第二节流孔24进行第二次节流,第二次节流作用可通过调节阀体8底部的调节座21来调节节流作用大小,紧接着通过第一节流孔23进行第三次节流,三次节流后整个循环的制冷剂流量趋于稳定,不会产生明显波动,经第一节流孔23节流以后制冷剂从出液口11流出到空调蒸发器里,从进气口9进来的制冷剂通过传动块定位圆板6的流通孔27进入到气箱头中,将力作用在膜片4上,气箱头本身受到外界环境温度影响会产生一个向下的力,这个向下的力和进气口9进来的制冷剂产生的向上的力相互作用,两个力的压力差最终还是向下,这个向下的力通过膜片4作用在传动块5上,传动块5又将力传动到传动杆14上,传动杆14最终将力作用在锥形阀芯17上,锥形阀芯17改变第二节流孔24的大小,从而调节制冷剂的流量,锥形阀芯17下方受到调节弹簧18的作用力,三颗左右均匀分布的钢球20安装在球垫19和调节座21之间, 调节座21调节时会转动并带动调节弹簧18转动,不安装钢球20时调节弹簧18在上下形变的同时还会发生顺时针或者逆时针形变,安装了三颗钢球20后,调节座21和调节弹簧18之间的摩擦力转移到钢球20上,钢球20可以自转抵消调节座21和调节弹簧18之间的摩擦力,调节弹簧18在上下形变的同时不会顺时针或者逆时针形变,另外在整个工作过程中,传动块定位圆板6因为设计好的尺寸,即使阀口全开,传动块定位圆板6也不会接触到下膜盖3,避免了在高温环境下阀口不能充分打开的问题,另外传动块定位圆板6和传动块5上都开有多个小孔,可以保证制冷剂流通顺畅,气压压力充分作用在膜片4上。 When the valve works normally, the liquid refrigerant flows from the liquid inlet 12 to the liquid outlet 11, and the liquid outlet 11 is connected to the air conditioner evaporator, and the refrigerant returns to the air inlet 9 through the evaporator, and the air inlet 9 and The air outlet 10 is connected, and the air outlet 10 is connected to the air conditioner compressor. The refrigerant returns to the liquid inlet 12 after passing through the compressor and the condenser. In this way, after the refrigerant flows into the liquid inlet 12, it passes through the third orifice 25 After the first throttling effect, it enters the cavity where the conical valve core 17 is located, and then performs the second throttling from the second throttling hole 24, and the second throttling effect can be adjusted through the adjustment seat 21 at the bottom of the valve body 8 to adjust the size of the throttling effect, followed by throttling for the third time through the first throttling hole 23. After throttling throttling, the refrigerant flow in the entire cycle tends to be stable without obvious fluctuations. After throttling, the refrigerant flows out of the liquid outlet 11 into the air conditioner evaporator, and the refrigerant coming in from the air inlet 9 enters the air box head through the circulation hole 27 of the positioning circular plate 6 of the transmission block, and acts on the diaphragm 4, the air box head itself will generate a downward force due to the influence of the external environment temperature. This downward force interacts with the upward force generated by the refrigerant entering the air inlet 9. The pressure difference between the two forces will eventually be Downward, this downward force acts on the transmission block 5 through the diaphragm 4, and the transmission block 5 transmits the force to the transmission rod 14, and the transmission rod 14 finally acts on the cone valve core 17, and the cone valve The core 17 changes the size of the second throttle hole 24 to adjust the flow of refrigerant. The lower part of the conical valve core 17 is under the force of the adjustment spring 18. Three steel balls 20 evenly distributed on the left and right are installed on the ball pad 19 and the adjustment seat. 21, when the adjustment seat 21 is adjusted, it will rotate and drive the adjustment spring 18 to rotate. When the steel ball 20 is not installed, the adjustment spring 18 will deform clockwise or counterclockwise while the steel ball 20 is not installed. After installing three steel balls 20 , the friction force between the adjustment seat 21 and the adjustment spring 18 is transferred to the steel ball 20, and the steel ball 20 can rotate to offset the friction force between the adjustment seat 21 and the adjustment spring 18, and the adjustment spring 18 will not move smoothly when it deforms up and down. Clockwise or counterclockwise deformation, in addition, in the whole working process, because of the designed size of the transmission block positioning circular plate 6, even if the valve port is fully opened, the transmission block positioning circular plate 6 will not touch the lower membrane cover 3. The problem that the valve port cannot be fully opened under high temperature environment, in addition, there are many small holes on the positioning disc 6 of the transmission block and the transmission block 5, which can ensure the smooth circulation of the refrigerant, and the air pressure can fully act on the diaphragm 4.
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