CN103410290A - New applications of sheet molding compound (SMC) material - Google Patents
New applications of sheet molding compound (SMC) material Download PDFInfo
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- CN103410290A CN103410290A CN2013103806369A CN201310380636A CN103410290A CN 103410290 A CN103410290 A CN 103410290A CN 2013103806369 A CN2013103806369 A CN 2013103806369A CN 201310380636 A CN201310380636 A CN 201310380636A CN 103410290 A CN103410290 A CN 103410290A
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Abstract
The invention belongs to the field of chemical materials and relates to new applications of a sheet molding compound (SMC) material, in particular to applications of the SMC material in building ornaments. According to tests, by applying the SMC material to the building ornaments, unexpected technical effects are achieved, and the people's requirements for decoration are met.
Description
Technical field
The invention belongs to the chemical material technical field, be specifically related to the new purposes of SMC material.
Background technology
SMC(Sheet molding compound) material, be that unsaturated polyester glass fiber strengthens sheet molding compound, primary raw material is by the GF(short glass fiber), the UP(unsaturated-resin), low shrinkage additive, MD(filler) and various auxiliary agent form.
The SMC material is through the hot press moulding moulding; have that mechanical strength is high, material weight is light, corrosion-resistant, long service life, high, the anti-electric arc of dielectric strength, fire-retardant, good seal performance; and product design is flexible; easily large-scale production; and safety characteristics attractive in appearance are arranged; have the all-weather protective function, overcome perishable, the defect such as the life-span is short and heat-insulation and heat-preservation is poor of outdoor metal equipment box, therefore be widely used in the fields such as telecommunications, electric power and railway.
The SMC insulating slab of for example being made by the SMC material, have even, the anti-electric arc of color and luster, FVO is fire-retardant, water absorption rate is low, anti-leakage property is good, dimensional tolerance is stable, warpage is little, dielectric strength and proof voltage high, for various insulating slabs and the structural member of High-low voltage switch cabinet.
SMC is at the applicating example of electrician's electric utility: the dividing plate of various switchboards, liner plate, insulated leg, support, arc-extinguish chamber, arc extinguishing cylinder and all types of insulator, arc quenching plate, contact base, bus clamping plate and motor outlet wire terminal board, electricity meter box etc.
The SMC material is at the applicating example of automobile industry: bumper, dashboard, tyre-well, seat, instrument board, antiglare shield etc.
The SMC material is at the applicating example of railway systems: signal lamp, compartment window frame, signal box shell etc.
The SMC material is mainly used in industrial circle, but does not all find research and the report of SMC material application in the field of decoration.
Summary of the invention
The purpose of this invention is to provide the application of SMC material in the architectural decoration thing.
Further, the SMC material is for the preparation of the purposes of building inner, external wall decorative wall panels or decorative wall brick.
Further, the SMC material is for the preparation of the purposes on floor.
Further, the SMC material is for the manufacture of the purposes of ceiling.
Further, the SMC material is for the purposes of fence.
Further, the weight fraction of the material component of described SMC material and each component is:
20-30 parts of unsaturated polyester resins;
30-60 parts of fillers;
5-20 parts of auxiliary agents;
10-30 parts of reinforcing materials.
Further, unsaturated polyester resin is one or more the combination in adjacent benzene type unsaturated polyester resin, metaphenylene unsaturated polyester resin, terephthalic unsaturated polyester resin, Bisphenol a unsaturated polyester resin or vinyl esters type unsaturated polyester resin;
Further, described filler is one or more the combination in calcium carbonate, calcium aluminosilicate, barium sulfate, miemite, china clay, glass microballoon, silicate microballon, aluminium hydroxide, alumina, magnesia, magnesium hydroxide, zirconia, antimony oxide or French chalk.
Further, described auxiliary agent comprises initator, accelerator and polymerization inhibitor.
Further, described initator is one or more in benzoyl peroxide, methyl ethyl ketone peroxide, cyclohexanone peroxide, peroxidized t-butyl perbenzoate or 1,1-bis-(t-butyl peroxy) cyclohexane.
Further, described accelerator is one or more in cobalt naphthenate, cobalt octoate, dimethylaniline, diethylaniline or dimethyl-p-toluidine.
Further, described polymerization inhibitor is hydroquinones, 1,4-benzoquinone, ditert-butylhydro quinone, 2, the combination of one or more in 5-ditert-butylhydro quinone or methyl hydroquinone.
Further, described reinforcing material is one or more the combination in glass fiber/felt, carbon fiber, aramid fiber, polyester fiber or cyclization.
The preparation method comprises the following steps:
(1) batching: unsaturated polyester resin, filler and auxiliary agent are prepared burden according to above-mentioned parts by weight;
(2) stir: the batching in (1) is stirred in rabbling mechanism, make the resin slip;
(3) infiltrate: at the plate material forming machine, utilize the resin slip to infiltrate reinforcing material, obtain the laminboard layer of resin slip-reinforcing material-resin slip, make the resin slip soak into reinforcing material and mix; The plate material forming unit has upper and lower two cover slip coating devices, polyethylene sheeting is emitted through the scraper gluing table by releasing device, the resin slip namely pours on film, in the gluing edge of table, scraper is arranged, the clearance height of regulating scraper and table top is frictioning thickness, and the gap of scraper and table top is by micron adjuster fine adjustment.Two films are respectively by after machine upper and lower coated with resin slip, being transported on conveyer belt, reinforcing material namely is layered on above the resin slip of lower film, then double-layer films closes up, form the laminboard layer of resin slip-reinforcing material (glass fiber)-resin slip, in the plate material forming unit, a series of compression rollers are done to pinch to laminboard layer and are rubbed work, make the resin slip soak into reinforcing material and mix.
(4) rolling: rolling in the sheet stock unit;
(5) maturation process: carry out maturation process in the sheet stock unit;
(6) compressing: compressing by mould in hot press or vacuum hotpressing machine.
The present invention by the SMC material application in the architectural decoration thing, such as inner, external wall decorative wall panels or wall brick, floor and the ornaments such as ceiling, fence.
With inner, external wall decorative wall brick, floor be example, existing decorating inner and external walls wall brick, floor are all to adopt pottery or wall brick made of stones, and there are following problem in ceramic wall tile and stone brick:
One, more or less have aberration, shape and color are single;
Even pattern or decorative pattern have been fired with colored glaze in two part ceramic wall tiles or stone brick surface, not only complex process but also pattern or decorative pattern are single, and decorative effect is poor;
Three, the Heavy Weight cost of transportation is high, frangible in transportation;
Four, in installation process, not only to consume a large amount of material (cement), and install slowly, higher to operating personnel's technical requirements;
Five, form not tractable building waste in a large number after short, discarded application life;
Six, ceramic wall tile and stone material heat-proof quality are poor.
On market, have the part customer to adopt emulsion paint as decoration, however use emulsion paint as decoration exist that color is single, the problem such as production and use procedure produce a large amount of pollutants, easily pollute simultaneously not easy cleaning, application life is short, not heat insulation.
Certainly for the interior decoration part, also have the customer to adopt wood materials to decorate, and wooden decorative not only to consume a large amount of timber, and easy upper damp, easy snake, the incendive problem of absorbing water of wood materials.
And the present invention is by decorative wall panels, the floor of SMC material for the preparation of inner, external wall, have that no color differnece, light weight, intensity are high, good toughness, resistance to chemical attack are strong, it is broken to be difficult for, manufacture conveniently, blowdown is few in process of production, pollution-free during use, also has simultaneously long service life, easy cleaned characteristics.
In the process that the inner, external wall decorative wall panels is installed, by bolt or screw, wallboard or floor can be fixed, in installation process, do not need to use the materials such as cement, both saved the energy, reduced again the operation of installing; Simultaneously do not need installation personnel to have higher operant level.
Inner, external wall decorative wall panels, the floor of adopting the SMC material to make can be produced difform wallboard or floor as required, in manufacturing process, can also add different dyestuffs, produce wallboard, the floor of different colours, meet the demand of modern people to decorating.
Simultaneously, different pattern or decorative pattern can be in inner, external wall decorative wall panels, floor, processed, the more of people's selection can be supplied with respect to ceramic or wall brick made of stones, floor.
Of the present invention by the SMC material for making the inner, external wall decorative wall panels, have advantages of do not absorb water, snake, corrosion resistance are not strong, fire-retardant.The SMC material belongs to renewable resource simultaneously, can also recycle after use.
Existing fence is all to adopt irony, steel, aluminium matter or metal alloy to make, not only Heavy Weight, install inconveniently, and corrosion-resistant in use procedure, get rusty easily and cause application life not long.
The present invention by the SMC material application to preparing in fence, have quality gently, in use can not get rusty, corrosion-resistant strong, the characteristics of long service life.According to test, have the advantages that mechanical strength is high simultaneously, meet the various requirement of fence.
The present invention is by the SMC material application in the architectural decoration thing, and the ornament manufacturing process comprises batching, stirring, infiltration, rolling, maturation process, compressing technique, has that production process is simple, speed of production is fast, pollute little characteristics in manufacturing process.Reduce the consumption of resource and the energy, saved social resources.
The present invention in the architectural decoration thing, has broken the conventional thought of people to the architectural decoration thing by the SMC material application, has overcome the technology prejudice of people to the architectural decoration thing.Because in conventional architectural decoration thing (such as wall brick, floor), people are thinkable at the mention of wall brick is exactly to adopt pottery or stone material to decorate, and the present invention by the SMC material application in the architectural decoration thing, not only obtained beyond thought technique effect, and huge economic benefit and social benefit have been brought, can, for society saves a large amount of resources and the energy, have outstanding substantive distinguishing features and significant progressive.
The specific embodiment
The invention will be further described below in conjunction with embodiment, and described embodiment is only the present invention's part embodiment, is not whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiment used that obtain under the creative work prerequisite, belongs to protection scope of the present invention.
The purpose of this invention is to provide the application of SMC material in the architectural decoration thing.
Further, the SMC material is for the preparation of the purposes of building inner, external wall decorative wall panels.
Further, the SMC material is for the preparation of the purposes on floor.
Further, the SMC material is for the manufacture of the purposes of ceiling.
Further, the SMC material is for the purposes of fence.
Further, the weight fraction of the material component of described SMC material and each component is:
20-30 parts of unsaturated polyester resins;
30-60 parts of fillers;
5-20 parts of auxiliary agents;
10-30 parts of reinforcing materials.
Further, unsaturated polyester resin is one or more the combination in adjacent benzene type unsaturated polyester resin, metaphenylene unsaturated polyester resin, terephthalic unsaturated polyester resin, Bisphenol a unsaturated polyester resin or vinyl esters type unsaturated polyester resin;
Further, described filler is one or more the combination in calcium carbonate, calcium aluminosilicate, barium sulfate, miemite, china clay, glass microballoon, silicate microballon, aluminium hydroxide, alumina, magnesia, magnesium hydroxide, zirconia, antimony oxide or French chalk.
Further, described auxiliary agent comprises initator, accelerator and polymerization inhibitor.
Further, described initator is one or more in benzoyl peroxide, methyl ethyl ketone peroxide, cyclohexanone peroxide, peroxidized t-butyl perbenzoate or 1,1-bis-(t-butyl peroxy) cyclohexane.
Further, described accelerator is one or more in cobalt naphthenate, cobalt octoate, dimethylaniline, diethylaniline or dimethyl-p-toluidine.
Further, described polymerization inhibitor is hydroquinones, 1,4-benzoquinone, ditert-butylhydro quinone, 2, the combination of one or more in 5-ditert-butylhydro quinone or methyl hydroquinone.
Further, described reinforcing material is one or more the combination in glass fiber/felt, carbon fiber, aramid fiber, polyester fiber or cyclization.
(1) batching: unsaturated polyester resin, filler and auxiliary agent are prepared burden according to above-mentioned parts by weight;
(2) stir: the batching in (1) is stirred in rabbling mechanism, make the resin slip;
(3) infiltrate: at the plate material forming machine, utilize the resin slip to infiltrate reinforcing material, obtain the laminboard layer of resin slip-reinforcing material-resin slip, make the resin slip soak into reinforcing material and mix; The plate material forming unit has upper and lower two cover slip coating devices, polyethylene sheeting is emitted through the scraper gluing table by releasing device, the resin slip namely pours on film, in the gluing edge of table, scraper is arranged, the clearance height of regulating scraper and table top is frictioning thickness, and the gap of scraper and table top is by micron adjuster fine adjustment.Two films are respectively by after machine upper and lower coated with resin slip, being transported on conveyer belt, reinforcing material namely is layered on above the resin slip of lower film, then double-layer films closes up, form the laminboard layer of resin slip-reinforcing material (glass fiber)-resin slip, in the plate material forming unit, a series of compression rollers are done to pinch to laminboard layer and are rubbed work, make the resin slip soak into reinforcing material and mix.
(4) rolling: rolling in the sheet stock unit;
(5) maturation process: carry out maturation process in the sheet stock unit;
(6) compressing: compressing by mould in hot press or vacuum hotpressing machine.
The present invention by the SMC material application in the architectural decoration thing, such as inner, external wall decorative wall panels, floor and the ornaments such as ceiling, fence.
With inner, external wall decorative wall brick, floor be example, existing decorating inner and external walls wall brick, floor are all to adopt pottery or wall brick made of stones, and there are following problem in ceramic wall tile and stone brick:
More or less have aberration, shape and color are single;
Even pattern or decorative pattern have been fired with colored glaze in part ceramic wall tile or stone brick surface, not only complex process but also pattern or decorative pattern are single, and decorative effect is poor;
The Heavy Weight cost of transportation is high, frangible in transportation;
In installation process, not only to consume a large amount of material (cement), and install slowly, higher to operating personnel's technical requirements;
After application life is short, discarded, form not tractable building waste in a large number;
Ceramic wall tile and stone material heat-proof quality are poor.
On market, have the part customer to adopt emulsion paint as decoration, however use emulsion paint as decoration exist that color is single, the problem such as production and use procedure produce a large amount of pollutants, easily pollute simultaneously not easy cleaning, application life is short, not heat insulation.
Certainly for the interior decoration part, also have the customer to adopt wood materials to decorate, and wooden decorative not only to consume a large amount of timber, and easy upper damp, easy snake, the incendive problem of absorbing water of wood materials.
And the present invention is by decorative wall panels, the floor of SMC material for the preparation of inner, external wall, have that no color differnece, light weight, intensity are high, good toughness, resistance to chemical attack are strong, it is broken to be difficult for, manufacture conveniently, blowdown is few in process of production, pollution-free during use, also has simultaneously long service life, easy cleaned characteristics.
In the process that the inner, external wall decorative wall panels is installed, by bolt or screw, wallboard or floor can be fixed, in installation process, do not need to use the materials such as cement, both saved the energy, reduced again the operation of installing; Simultaneously do not need installation personnel to have higher operant level.
Inner, external wall decorative wall panels, the floor of adopting the SMC material to make can be produced difform wallboard or floor as required, in manufacturing process, can also add different dyestuffs, produce wallboard, the floor of different colours, meet the demand of modern people to decorating.
Simultaneously, different pattern or decorative pattern can be in inner, external wall decorative wall panels, floor, processed, the more of people's selection can be supplied with respect to ceramic or wall brick made of stones, floor.
Of the present invention by the SMC material for making the inner, external wall decorative wall panels, have advantages of do not absorb water, snake, corrosion resistance are not strong, fire-retardant.The SMC material belongs to renewable resource simultaneously, can also recycle after use.
Existing fence is all to adopt irony, steel, aluminium matter or metal alloy to make, not only Heavy Weight, install inconveniently, and corrosion-resistant in use procedure, get rusty easily and cause application life not long.
The present invention by the SMC material application to preparing in fence, have quality gently, in use can not get rusty, corrosion-resistant strong, the characteristics of long service life.According to test, have the advantages that mechanical strength is high simultaneously, meet the various requirement of fence.
The present invention is by the SMC material application in the architectural decoration thing, and the ornament manufacturing process comprises batching, stirring, infiltration, rolling, maturation process, compressing technique, has that production process is simple, speed of production is fast, pollute little characteristics in manufacturing process.Reduce the consumption of resource and the energy, saved social resources.
Embodiment mono-
The present invention is made into the inner, external wall decorative wall panels by the SMC material, and wallboard comprises that wallboard body, wallboard body are equipped be used to the through hole that the wallboard body is installed or screwed hole.
Further, the wallboard body is connected with for the fixing fixed strip of wallboard body, and fixed strip is provided with through hole or screwed hole.
Further, wallboard body and mounting bar are structure as a whole.
Further, the back side of wallboard body is provided with cavity.
The wallboard body can be made as rectangle, square, rhombus, triangle, circle, ellipse, semicircle, boundless shape and other shapes, the external surface of wallboard body also can arrange emboss pit etc., because the wallboard body is through compression molding, can be as required, produce required shape, meet the demand of people to decorating.Certainly on the wallboard body, also various decorative patterns or pattern can be set; Simultaneously, in manufacturing process, can add versicolor dyestuff, meet the fill in colors on a sketch demand of coloured silk, shape and pattern of people.
On the wallboard body, be equipped with through hole or screwed hole be used to the wallboard body is installed, the wallboard body also can fixedly mount by cementing agent or other modes, as a kind of preferred mode, directly utilize through hole or screwed hole to install, save the operation of a lot of installations, reduced production installation period and cost.
The wallboard body is connected with for the fixing fixed strip of wallboard body, and fixed strip is provided with through hole or screwed hole.By mounting bar, fix the wallboard body, make the wallboard body more attractive in appearance, the spacing between adjacent wall board is easy to be consistent simultaneously, has also avoided in installation process because damaging because of carelessness the wallboard body.As a kind of preferred mode, wallboard body and mounting bar are one-body molded, have characteristics easy to make.Fixed strip also can pass through cementing agent, bolt or other connected modes and be connected with the wallboard body.Fixed strip can also be set to frame construction, the wallboard body is set in fixed strip, then installs.
The back side of wallboard body is provided with cavity, and wallboard forms an air heat-insulation layer with metope or ground after installing, and improves the effect of heat insulation of wallboard, is specially adapted to the decoration of exterior wall.
A contrast table of below SMC material of the present invention being made in purposes and existing decorative floor block, the emulsion paint performance of inner, external wall decorative wall panels:
The present invention by the SMC material application to preparing in the inner, external wall decorative wall panels.After test completes, with the client, signing under technical know-how agreement prerequisite, the situation that the application SMC material application prepares the architectural decoration thing has been introduced to the client by our company, deeply is subjected to client's favorable comment.
From upper table, also can significantly find out, the present invention by the SMC material application in the inner, external wall decorative wall panels, contrast with prior art products, not only obtain beyond thought technique effect, can meet the demand of modern people to decorating simultaneously, had simultaneously the economic benefit that tool is large.
Embodiment bis-
The SMC material is for the preparation of the purposes on floor, and the technique effect obtained is identical with the inner, external wall decorative wall panels.Do not repeat them here.
Embodiment tri-
The SMC material is for the preparation of ceiling.
Embodiment tetra-
The SMC material is for the preparation of fence, and existing fence is all to adopt irony, steel, aluminium matter or metal alloy to make, not only Heavy Weight, install inconveniently, and corrosion-resistant in use procedure, get rusty easily and cause application life not long.
The present invention by the SMC material application to preparing in fence, have quality gently, in use can not get rusty, corrosion-resistant strong, the characteristics of long service life.According to test, have the advantages that mechanical strength is high simultaneously, meet the various requirement of fence.
The present invention in the architectural decoration thing, has broken the conventional thought of people to the architectural decoration thing by the SMC material application, has overcome the technology prejudice of people to the architectural decoration thing.Because in conventional architectural decoration thing (such as wall brick, floor), people are thinkable at the mention of wall brick is exactly to adopt pottery or stone material to decorate; Mentioning the fence people thinkable is exactly to adopt metal material; And the present invention by the SMC material application in the architectural decoration thing, not only obtained beyond thought technique effect, and brought huge economic benefit and social benefit, can save a large amount of resources and the energy for society, had outstanding substantive distinguishing features and significant progressive.
Claims (5)
1.SMC the purposes of material in preparing the architectural decoration thing.
2. purposes according to claim 1, is characterized in that: the purposes of SMC material preparation building inner, external wall decorative wall panels or decorative wall brick.
3. purposes according to claim 1, it is characterized in that: the SMC material prepares the purposes on floor.
4. purposes according to claim 1, it is characterized in that: the SMC material prepares the purposes of ceiling.
5. purposes according to claim 1, it is characterized in that: the SMC material prepares the purposes of fence.
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CN2013103806369A CN103410290A (en) | 2013-08-28 | 2013-08-28 | New applications of sheet molding compound (SMC) material |
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CN2013103806369A CN103410290A (en) | 2013-08-28 | 2013-08-28 | New applications of sheet molding compound (SMC) material |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104960131A (en) * | 2014-11-10 | 2015-10-07 | 四川远鸣科技有限公司 | Compacting method for 3D furred ceiling |
CN107501885A (en) * | 2017-07-18 | 2017-12-22 | 上海琥达投资发展有限公司 | The recycling new BMC BMC and/or sheet molding compound SMC of environmental protection and its purposes for making exterior wall |
CN108102326A (en) * | 2018-01-05 | 2018-06-01 | 万沙电气有限公司 | A kind of ageing-resistant, high-strength meter babinet SMC composite materials and its mould pressing process |
CN108819071A (en) * | 2018-06-14 | 2018-11-16 | 东风佛吉亚汽车外饰有限公司 | A kind of SMC lightweight high-intensity plastics tyre-well and its manufacturing method |
CN113263712A (en) * | 2021-05-18 | 2021-08-17 | 四川炬原玄武岩纤维科技有限公司 | Basalt flower box, flower box preparation process and production equipment for producing flower box |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104960131A (en) * | 2014-11-10 | 2015-10-07 | 四川远鸣科技有限公司 | Compacting method for 3D furred ceiling |
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CN108102326A (en) * | 2018-01-05 | 2018-06-01 | 万沙电气有限公司 | A kind of ageing-resistant, high-strength meter babinet SMC composite materials and its mould pressing process |
CN108819071A (en) * | 2018-06-14 | 2018-11-16 | 东风佛吉亚汽车外饰有限公司 | A kind of SMC lightweight high-intensity plastics tyre-well and its manufacturing method |
CN113263712A (en) * | 2021-05-18 | 2021-08-17 | 四川炬原玄武岩纤维科技有限公司 | Basalt flower box, flower box preparation process and production equipment for producing flower box |
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