CN101544066B - Process for manufacturing energy-saving glass-fibre reinforced resin plate - Google Patents
Process for manufacturing energy-saving glass-fibre reinforced resin plate Download PDFInfo
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- CN101544066B CN101544066B CN2009100310740A CN200910031074A CN101544066B CN 101544066 B CN101544066 B CN 101544066B CN 2009100310740 A CN2009100310740 A CN 2009100310740A CN 200910031074 A CN200910031074 A CN 200910031074A CN 101544066 B CN101544066 B CN 101544066B
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 229920005989 resin Polymers 0.000 title claims description 39
- 239000011347 resin Substances 0.000 title claims description 39
- 238000000034 method Methods 0.000 title abstract description 8
- 238000002791 soaking Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 3
- 229920002799 BoPET Polymers 0.000 claims 6
- 239000005041 Mylar™ Substances 0.000 claims 6
- 239000011521 glass Substances 0.000 claims 3
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 4
- 238000004321 preservation Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000002834 transmittance Methods 0.000 abstract description 2
- 230000006750 UV protection Effects 0.000 abstract 1
- 229920001225 polyester resin Polymers 0.000 description 12
- 239000004645 polyester resin Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 229920006337 unsaturated polyester resin Polymers 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 230000035515 penetration Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及到一种节能板材的生产工艺，尤其是涉及到一种玻纤增强树脂节能板材的生产工艺。The invention relates to a production process of an energy-saving plate, in particular to a production process of a glass fiber reinforced resin energy-saving plate.
背景技术Background technique
板材主要应用于建筑行业，如门业、商场、体育馆、展览馆、生产车间、屋面板、隔断板、墙板、地板等等，随着日常生活中板材的广泛应用，对板材的要求也越来越高，目前市场上最为常见的板材是玻璃钢单层板材，该板材采用玻璃纤维生产，外观半透明，主要应用于建筑物的外墙，与彩色压型钢板配套使用，用作建筑物的采光，但是现有工艺生产的板材存在以下问题：(1)、材料易燃，耐火性能差，使用寿命短，易老化；(2)、由于为单板结构，隔热保温性能差，隔音效果不好；(3)、产品机械强度低，易变形，并且生产过程中容易产生大量废气，不环保，生产过程中采用加热成形固化，耗能高。Panels are mainly used in the construction industry, such as door industry, shopping malls, gymnasiums, exhibition halls, production workshops, roof panels, partition panels, wall panels, floors, etc. With the wide application of panels in daily life, the requirements for panels are getting higher and higher. Higher and higher, the most common sheet in the market is FRP single-layer sheet, which is made of glass fiber and has a translucent appearance. daylighting, but the boards produced by the existing process have the following problems: (1), the material is flammable, has poor fire resistance, short service life, and is easy to age; (2), due to the single board structure, the heat insulation performance is poor, and the sound insulation effect Not good; (3), the product has low mechanical strength and is easy to deform, and it is easy to generate a large amount of waste gas during the production process, which is not environmentally friendly. The production process adopts thermoforming and curing, which consumes high energy.
发明内容Contents of the invention
鉴于目前市场上建筑用板材存在的一系列问题，本发明正是针对现有技术的不足，提供一种玻纤增强树脂节能板材的生产工艺，该工艺生产的板材不仅仅克服现有技术中板材存在的缺陷而且该工艺简单，容易操作。In view of a series of problems existing in the building boards currently on the market, the present invention aims at the deficiencies of the prior art and provides a production process for glass fiber reinforced resin energy-saving boards. The boards produced by this process not only overcome Existing defects and the process is simple and easy to operate.
本发明的技术方案如下：一种玻纤增强树脂节能板材的生产工艺，其特征在于：该生产工艺包括以下步骤：a、底板的制作；b、支架的制作；c、底板与支架的粘合；d、顶板的制作；e、顶板与底板和支架的粘合。The technical scheme of the present invention is as follows: a production process of glass fiber reinforced resin energy-saving board, which is characterized in that: the production process includes the following steps: a, the production of the bottom plate; b, the production of the bracket; c, the bonding of the bottom plate and the bracket ; d, the production of the top plate; e, the bonding of the top plate and the bottom plate and the bracket.
在本发明中，所述底板的制作主要包括以下步骤：(1)将无碱玻璃纤维平铺在工作台上；(2)用聚酯树脂把玻璃纤维完全浸透；(3)、在浸透好的树脂上再平铺一层玻璃纤维；(4)用聚酯树脂把该层玻璃纤维浸透，直到树脂中的气泡全部消失。In the present invention, the making of the base plate mainly includes the following steps: (1) spreading the alkali-free glass fiber on the workbench; (2) soaking the glass fiber completely with polyester resin; (3), after soaking (4) soak the layer of glass fiber with polyester resin until all the bubbles in the resin disappear.
在本发明中，所述支架的制作主要包括以下步骤：(1)将无碱玻璃纤维平铺在工作台上；(2)用聚酯树脂把玻璃纤维完全浸透；(3)、在浸透好的树脂上再平铺一层玻璃纤维；(4)用聚酯树脂把该层玻璃纤维浸透，直到树脂中的气泡全部消失；(5)、用紫外线灯光照射将树脂固化；(6)、将制作好的玻璃纤维平板用切割机按照要求进行切割分条，制作成支架。In the present invention, the manufacture of the support mainly includes the following steps: (1) laying the alkali-free glass fiber on the workbench; (2) soaking the glass fiber completely with polyester resin; (3), after soaking (4) soak the layer of glass fiber with polyester resin until all the bubbles in the resin disappear; (5) cure the resin with ultraviolet light irradiation; (6) put The prepared glass fiber flat plate is cut and divided into strips with a cutting machine according to the requirements, and made into a bracket.
在本发明中，所述底板与支架的粘合包括以下步骤：(1)、将支架按照要求用夹具均匀树立在被树脂浸透的底板上；(2)、用紫外线灯光进行固化，将支架粘合在底板上。In the present invention, the bonding of the base plate and the support includes the following steps: (1), erecting the support evenly on the resin-soaked base plate with a clamp according to requirements; (2), curing with ultraviolet light, and bonding the support fit on the bottom plate.
在本发明中，所述顶板的制作包括以下步骤：(1)将无碱玻璃纤维平铺在工作台上；(2)用聚酯树脂把玻璃纤维浸透；(3)、在浸透好的树脂上再平铺一层玻璃纤维；(4)用聚酯树脂把该层玻璃纤维浸透，直到树脂中的气泡全部消失。In the present invention, the making of the top plate comprises the following steps: (1) laying the alkali-free glass fiber on the workbench; (2) soaking the glass fiber with polyester resin; (3), soaking the resin (4) soak the layer of glass fiber with polyester resin until all the bubbles in the resin disappear.
在本发明中，所述顶板与底板和支架的粘合包括以下步骤：(1)、将粘合支架的底板翻转，将支架的另一侧竖立于被树脂浸透的顶板上；(2)、用紫外线灯光照射将树脂进行固化，顶板、支架和底板三者粘合在一起。In the present invention, the bonding of the top plate, the bottom plate and the support includes the following steps: (1), turning over the bottom plate of the bonded support, erecting the other side of the support on the resin-soaked top plate; (2), The resin is cured by irradiation with ultraviolet light, and the top plate, bracket and bottom plate are bonded together.
相对于现有技术中的生产工艺，本发明具有如下优点：(1)、该工艺生产的板材表面光滑、防紫外线、透光率高、耐火性能高、隔热、保温性能好；(2)、生产出的板材质轻，具有非常好的机械性能，高弹性，高耐冲击强度；(3)、生产过程中无污染、无毒害、生产过程在常温下进行，耗能较低。Compared with the production process in the prior art, the present invention has the following advantages: (1), the board produced by the process has smooth surface, anti-ultraviolet rays, high light transmittance, high fire resistance, good heat insulation and heat preservation performance; (2) , The board produced is light in material, has very good mechanical properties, high elasticity, and high impact strength; (3), there is no pollution and no poison in the production process, and the production process is carried out at room temperature, with low energy consumption.
具体实施方式Detailed ways
玻纤增强树脂节能板材的生产工艺，主要包括以下步骤：a、底板的制作；b、支架的制作；c、底板与支架的粘合；d、顶板的制作；e、顶板与底板和支架的粘合。The production process of glass fiber reinforced resin energy-saving board mainly includes the following steps: a. The production of the bottom plate; b. The production of the bracket; c. The bonding of the bottom plate and the bracket; bonding.
底板的制作：(1)将无碱玻璃纤维平铺在工作台上，玻璃纤维可以选用600克的粉剂毡，工作台的下面要有紫外光源，便于进行固化；(2)用聚酯树脂把玻璃纤维完全浸透，树脂可以选用不饱和的聚酯树脂(间苯类)；(3)、在浸透好的树脂上再平铺一层玻璃纤维，玻璃纤维可以选用600克的粉剂毡；(4)用聚酯树脂把该层玻璃纤维浸透，树脂可以选用不饱和的聚酯树脂(间苯类)，渗透时间为5-10分钟，直到树脂中的气泡全部消失。The production of the bottom plate: (1) Lay the alkali-free glass fiber on the workbench. The glass fiber can use 600 grams of powder felt. There should be an ultraviolet light source under the workbench to facilitate curing; (2) Use polyester resin to cover The glass fiber is fully soaked, and the resin can be selected from unsaturated polyester resin (m-benzene); (3), on the soaked resin, spread one deck of glass fiber again, and the glass fiber can be selected from 600 grams of powder felt; (4) ) soak the layer of glass fiber with polyester resin, the resin can be unsaturated polyester resin (m-benzene), the penetration time is 5-10 minutes, until all the bubbles in the resin disappear.
支架的制作：(1)将无碱玻璃纤维平铺在工作台上，玻璃纤维可以选用600克的粉剂毡，工作台的下面要有紫外光源，便于进行固化；(2)用聚酯树脂把玻璃纤维完全浸透，树脂可以选用不饱和的聚酯树脂(间苯类)；(3)、在浸透好的树脂上再平铺一层玻璃纤维，玻璃纤维可以选用600克的粉剂毡；(4)用聚酯树脂把该层玻璃纤维浸透，树脂可以选用不饱和的聚酯树脂(间苯类)，渗透时间为5-10分钟，直到树脂中的气泡全部消失；(5)、用紫外线灯光照射将树脂固化，固化时间为10分钟左右；(6)、将制作好的玻璃纤维平板用切割机按照要求进行切割分条，制作成支架，支架的作用是将底板和顶板隔开，形成互不相干的型腔，既起到保温效果，又对整体起到加强作用。The production of the bracket: (1) Lay the alkali-free glass fiber on the workbench. The glass fiber can be made of 600 grams of powder felt. There should be an ultraviolet light source under the workbench to facilitate curing; (2) Use polyester resin to put the The glass fiber is fully soaked, and the resin can be selected from unsaturated polyester resin (m-benzene); (3), on the soaked resin, spread one deck of glass fiber again, and the glass fiber can be selected from 600 grams of powder felt; (4) ) soak the layer of glass fiber with polyester resin, the resin can be selected from unsaturated polyester resin (m-benzene), the penetration time is 5-10 minutes, until all the bubbles in the resin disappear; (5), use ultraviolet light The resin is cured by irradiation, and the curing time is about 10 minutes; (6), the prepared glass fiber plate is cut and divided into strips according to the requirements by a cutting machine, and made into a bracket. The irrelevant cavity not only has the effect of heat preservation, but also strengthens the whole.
底板与支架的粘合：(1)、将支架按照要求用夹具均匀树立在被树脂浸透的底板上；(2)、用紫外线灯光进行固化，时间为5-10分钟，将支架粘合在底板上。Adhesion between the bottom plate and the bracket: (1), set the bracket evenly on the resin-soaked bottom plate with a fixture according to the requirements; (2), cure with ultraviolet light for 5-10 minutes, and glue the bracket to the bottom plate superior.
顶板的制作：(1)将无碱玻璃纤维平铺在工作台上，玻璃纤维可以选用600克的粉剂毡，工作台的下面要有紫外光源，便于进行固化；(2)用聚酯树脂把玻璃纤维浸透，树脂可以选用不饱和的聚酯树脂(间苯类)；(3)、在浸透好的树脂上再平铺一层玻璃纤维；(4)用聚酯树脂把该层玻璃纤维浸透，树脂可以选用不饱和的聚酯树脂(间苯类)，渗透时间为5-10分钟，直到树脂中的气泡全部消失。Production of the top plate: (1) Lay the alkali-free glass fiber on the workbench. The glass fiber can be made of 600 grams of powder felt. There should be an ultraviolet light source under the workbench for easy curing; (2) Use polyester resin to cover The glass fiber is impregnated, and the resin can be unsaturated polyester resin (m-benzene); (3), lay a layer of glass fiber on the soaked resin; (4) soak the layer of glass fiber with polyester resin , The resin can be unsaturated polyester resin (m-benzene), the penetration time is 5-10 minutes, until all the bubbles in the resin disappear.
顶板与底板和支架的粘合：(1)、将粘合支架的底板翻转，将支架的另一侧竖立于被树脂浸透的顶板上；(2)、用紫外线灯光照射将树脂进行固化，时间为5-10分钟，顶板、支架和底板三者粘合在一起，玻纤增强树脂节能板材的生产工艺完成。The bonding of the top plate, the bottom plate and the bracket: (1), turn over the bottom plate of the bonded bracket, and erect the other side of the bracket on the top plate soaked in resin; (2), irradiate the resin with ultraviolet light to cure the resin, time It takes 5-10 minutes, the top board, the bracket and the bottom board are bonded together, and the production process of the glass fiber reinforced resin energy-saving board is completed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100310740A CN101544066B (en) | 2009-04-27 | 2009-04-27 | Process for manufacturing energy-saving glass-fibre reinforced resin plate |
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| CN2009100310740A CN101544066B (en) | 2009-04-27 | 2009-04-27 | Process for manufacturing energy-saving glass-fibre reinforced resin plate |
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| Publication Number | Publication Date |
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| CN101544066A CN101544066A (en) | 2009-09-30 |
| CN101544066B true CN101544066B (en) | 2010-11-10 |
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| WO2015139281A1 (en) * | 2014-03-20 | 2015-09-24 | 张�杰 | Plate material producing equipment and method |
| CN106476186B (en) * | 2016-12-13 | 2019-01-08 | 北京鸿鹄雄狮技术开发有限公司 | The processing technology and system of light-cured resin are used in a kind of composite processing |
| CN111111426A (en) * | 2020-01-16 | 2020-05-08 | 湖北楚元环保设备有限公司 | Sandwich panel and preparation method thereof and biological deodorizing box |
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