CN103409903A - Large-stitch-length single-side fleece and production method thereof - Google Patents

Abstract

The invention discloses large-stitch-length single-side fleece and a production method thereof. The large-stitch-length single-side fleece comprises face filament and bottom filament. The face filament is formed by weaving 900D/672F spun polyester threads, the bottom filament is formed by weaving 100D/36F spun polyester threads, the face filament and the bottom filament are sleeved sequentially, surface thread loops are subjected to fleece cutting processing to form a surface cut fleece layer, and woven grey fabric is dyed, dried and post-processed to form the large-stitch-length single-side fleece rough in style and soft and comfortable in touch. The large-stitch-length single-side fleece is soft and comfortable in touch, due to the fact that 30% of common polyester and 70% of positive ion modified polyester fiber are entwisted directly in a draw texturing process, the problem that dyed color of the fabric is not dark after the fabric is dyed is solved, and meanwhile static caused by the fact that charges are easy to gather on polyester fiber is avoided due to the fact that anti-static processing is conducted during post-processing.

Description

A kind of bodkin is apart from single-side pile and production method thereof

Technical field

The present invention relates to a kind of bodkin apart from single-side pile and production method thereof, belong to textile technology field.

Background technology

Flannelette is that cotton grey cloth is processed through napping, forms the plump fluffy fine hair of one deck on the surface of fabric, because the existence of fine hair make air increase, so the warmth retention property of flannelette is strong, soft abundant sensation is arranged.Flannelette generally is divided into two kinds of single-side pile and double-sided plushs, and the single-side pile tissue is main mainly with twill, and it is external that to be flannelette pull out yarn through napper by the fiber of yarn body, cover equably fabric face, the single-side pile style of bodkin distance is rough, and feel is fine and smooth soft, is the desirable fabric of leisure wear and sportswear.

General single-side pile adopts two Cationic Dyeable Pets with 300D/96F of terylene of 330/576F to carry out the compound silk that becomes a 900D/1248F more, then weave, cloth is soft not like this, color is difficult for dying deeply, and, because polyster fibre easily gathers electric charge on fiber, therefore also easily produce static.

Summary of the invention

The present invention, in order to address the above problem, provides a kind of bodkin apart from single-side pile.

The present invention is for realizing this purpose, the method adopted is: a kind of bodkin is apart from single-side pile, comprise face silk and end silk, by face silk and end silk, gone here and there successively to overlap and form, described silk raw material is the spun polyester thread of 900D/672F, the raw material of silk of the described end is the spun polyester thread of 100D/36F, the spun polyester thread of described 900D/672F is the terylene that mixes that comprises ordinary polyester and Cationic Dyeable Pet, wherein, the ordinary polyester monofilament accounts for 30%, the Cationic Dyeable Pet monofilament accounts for 70%, described bodkin is apart from the spun polyester thread of warp-wise in one inch of single-side pile and mix spun polyester thread and have 15 strands, the spun polyester thread of broadwise and mixing spun polyester thread have 10 strands.

A kind of bodkin is apart from the production method of single-side pile, and described production stage is as follows:

The ordinary polyester monofilament is added to bullet through elasticizer, in texturing process, add the Cationic Dyeable Pet monofilament to carry out the spun polyester thread that twisted forms 900D/672F;

The braiding of the spun polyester thread of 900D/672F is become to the face silk;

The braiding of the spun polyester thread of 100D/36F is become to end silk;

Face silk and end silk are gone here and there to cover successively, carry out the clipping processing at coil surface, make surface form the clipping layer;

The cloth made adopts disperse dyeing, wherein the auxiliary agent of dyestuff is glacial acetic acid 0.8g/L, high temperature levelling agent 1.5g/L, sodium acetate 0.5 g/L, after advancing cloth, be warmed up to 130 ℃, be incubated 30 minutes, bath raio is 1:10, pH value is 5, then fabric is taken out and adopts reduction cleaning, powder 1.5g/L takes a policy in cleaning fluid, caustic soda 2.5g/L, bath raio is 1:10, heat up 80 ℃, be incubated 20 minutes, again cloth is neutralized to washing, in cleaning fluid, add glacial acetic acid 1g/L, bath raio is 1:10, heat up 60 ℃, insulation 15min, finally cloth being put into to the dryer temperature is 130 ℃, cloth speed 20m/min,

Cloth is carried out to plucking 4 times, the gear dynamics is respectively 50 teeth, 50 teeth, 45 teeth, 40 teeth, then cloth is put into to brushing machine and is carried out bristle, and the hairbrush rotating speed is 1200r/min, the speed of a motor vehicle is 20m/min, then cloth is carried out to cropping, cloth speed 25m/min, hobboing cutter speed 1200r/min, shook grain in 30 minutes by cloth dry milling at 60 ℃ of temperature again, finally cloth is carried out to heat treatment, temperature is 150 ℃, and cloth speed is 30m/min, and wind speed is 1000m/s;

In the end adopt during one heat treatment one to soak one and roll method fabric, while padding, add antistatic additive, liquid carrying rate is 80%, and fabric is dried under the high temperature of 130 ℃, under the high temperature of 150 ℃, bakes 2 minutes.

Its beneficial effect is: the present invention due in texturing process directly by 30% ordinary polyester and 70% Cationic Dyeable Pet twisted, after dyeing, the color relation of fabric not there will be color to dye not dark problem, simultaneously owing to having carried out antistatic treatment when the rear arrangement, just not there will be because polyster fibre easily gathers electric charge on fiber, and the phenomenon of generation static.

The specific embodiment

Disclosed all features in this specification, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.

Disclosed arbitrary feature in this specification (comprising any accessory claim, summary), unless special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, unless special narration, each feature is an example in a series of equivalences or similar characteristics.

For guaranteeing fabric quality, prevent electrostatic phenomenon, and the color of fabric can be dyed deeply, the present invention proposes a kind of bodkin apart from single-side pile and production method thereof, comprise face silk and end silk, described silk and end silk are comprised of the spun polyester thread of different size, and described bodkin has 15 strands apart from the spun polyester thread of warp-wise in one inch of single-side pile, and the spun polyester thread of broadwise has 10 strands.In texturing process directly by 30% ordinary polyester and 70% Cationic Dyeable Pet twisted, form the spun polyester thread of 900D/672F, and its braiding is become to the face silk, after dyeing, the color relation of fabric not there will be color to dye not dark problem, simultaneously owing to having carried out antistatic treatment when the rear arrangement, just not there will be because polyster fibre easily gathers electric charge on fiber, produce the phenomenon of static.The braiding of the spun polyester thread of 100D/36F is become to end silk.Face silk and end silk are gone here and there cover successively, clipping is carried out in surface and process the surperficial clipping layer of formation, the cloth made adopts disperse dyeing, wherein the auxiliary agent of dyestuff is glacial acetic acid 0.8g/L, high temperature levelling agent 1.5g/L, sodium acetate 0.5 g/L, after advancing cloth, be warmed up to 130 ℃, be incubated 30 minutes, bath raio is 1:10, pH value is 5, then fabric is taken out and adopts reduction cleaning, powder 1.5g/L takes a policy in cleaning fluid, caustic soda 2.5g/L, bath raio is 1:10, heat up 80 ℃, be incubated 20 minutes, again cloth is neutralized to washing, in cleaning fluid, add glacial acetic acid 1g/L, bath raio is 1:10, heat up 60 ℃, insulation 15min, finally cloth being put into to the dryer temperature is 130 ℃, cloth speed 20m/min, cloth is carried out to plucking 4 times, the gear dynamics is respectively 50 teeth, 50 teeth, 45 teeth, 40 teeth, then cloth is put into to brushing machine and carried out bristle, the hairbrush rotating speed is 1200r/min, the speed of a motor vehicle is 20m/min, then cloth is carried out to cropping, cloth speed 25m/min, hobboing cutter speed 1200r/min, again cloth dry milling at 60 ℃ of temperature was shaken to grain in 30 minutes, finally cloth is carried out to heat treatment, temperature is 150 ℃, cloth speed is 30m/min, wind speed is 1000m/s, in the end adopt during one heat treatment one to soak one and roll method fabric, while padding, add antistatic additive, liquid carrying rate is 80%, fabric is dried under the high temperature of 130 ℃, under the high temperature of 150 ℃, bake 2 minutes, the bodkin single-side pile style obtained is rough, soft comfortable, be difficult for producing static, and color can be dyed deeply.

The present invention is not limited to the aforesaid specific embodiment.The present invention expands to any new feature or any new combination disclosed in this manual, and the arbitrary new method disclosed or step or any new combination of process.

Claims (5)

1. a bodkin is apart from single-side pile, it is characterized in that, by face silk and end silk, gone here and there successively to overlap and form, described silk raw material is the spun polyester thread of 900D/672F, the raw material of silk of the described end is the spun polyester thread of 100D/36F, described bodkin has 15 strands apart from the spun polyester thread of warp-wise in one inch of single-side pile, and the spun polyester thread of broadwise has 10 strands.

2. bodkin according to claim 1, apart from single-side pile, is characterized in that, the spun polyester thread of described 900D/672F is the terylene that mixes that comprises ordinary polyester monofilament and Cationic Dyeable Pet monofilament.

3. bodkin according to claim 2, apart from single-side pile, is characterized in that, in the mixing terylene of described 900D/672F, the ordinary polyester monofilament accounts for monofilament 30%, Cationic Dyeable Pet monofilament 70%.

4. a bodkin, apart from the production method of single-side pile, is characterized in that, described production stage is as follows:

The ordinary polyester monofilament is added to bullet through elasticizer, in texturing process, add the Cationic Dyeable Pet monofilament to carry out the spun polyester thread that twisted forms 900D/672F;

The braiding of the spun polyester thread of 900D/672F is become to the face silk;

The braiding of the spun polyester thread of 100D/36F is become to end silk;

Face silk and end silk are gone here and there to cover successively, carry out the clipping processing at coil surface, make surface form the clipping layer;

The cloth made adopts disperse dyeing, wherein the auxiliary agent of dyestuff is glacial acetic acid 0.8g/L, high temperature levelling agent 1.5g/L, sodium acetate 0.5 g/L, after advancing cloth, be warmed up to 130 ℃, be incubated 30 minutes, bath raio is 1:10, pH value is 5, then fabric is taken out and adopts reduction cleaning, powder 1.5g/L takes a policy in cleaning fluid, caustic soda 2.5g/L, bath raio is 1:10, heat up 80 ℃, be incubated 20 minutes, again cloth is neutralized to washing, in cleaning fluid, add glacial acetic acid 1g/L, bath raio is 1:10, heat up 60 ℃, insulation 15min, finally cloth being put into to the dryer temperature is 130 ℃, cloth speed 20m/min,

Cloth is carried out to plucking 4 times, the gear dynamics is respectively 50 teeth, 50 teeth, 45 teeth, 40 teeth, then cloth is put into to brushing machine and is carried out bristle, and the hairbrush rotating speed is 1200r/min, the speed of a motor vehicle is 20m/min, then cloth is carried out to cropping, cloth speed 25m/min, hobboing cutter speed 1200r/min, shook grain in 30 minutes by cloth dry milling at 60 ℃ of temperature again, finally cloth is carried out to heat treatment, temperature is 150 ℃, and cloth speed is 30m/min, and wind speed is 1000m/s;

In the end adopt during one heat treatment one to soak one and roll method fabric, while padding, add antistatic additive, liquid carrying rate is 80%, and fabric is dried under the high temperature of 130 ℃, under the high temperature of 150 ℃, bakes 2 minutes.

5. a kind of bodkin according to claim 4, apart from the production method of single-side pile, is characterized in that, in the spun polyester thread of described 900D/672F, the ordinary polyester monofilament accounts for 30%, and the Cationic Dyeable Pet monofilament accounts for 70%.