CN103406343A - Shearing, pressing and cleaning device of pop-top can - Google Patents
Shearing, pressing and cleaning device of pop-top can Download PDFInfo
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- CN103406343A CN103406343A CN2013103810078A CN201310381007A CN103406343A CN 103406343 A CN103406343 A CN 103406343A CN 2013103810078 A CN2013103810078 A CN 2013103810078A CN 201310381007 A CN201310381007 A CN 201310381007A CN 103406343 A CN103406343 A CN 103406343A
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Abstract
The invention discloses a shearing, pressing and cleaning device of a pop-top can. The shearing, pressing and cleaning device comprises a frame, a shearing and conveying device, a feeding mechanism, a pressing device, a cleaning, wringing and drying device, a drive device and a control system, wherein the shearing and conveying device, the feeding mechanism and the pressing device are fixed on the frame; an upper knife and a lower knife of the shearing and conveying device are used for shearing a pop-top can body; a conveyor chain is used for directly conveying the can body to the feeding mechanism after the can body is expanded by a taper expanding shaft in the conveying process; the feeding mechanism is used for conveying the can body to an upper pressing roller and a lower pressing roller of the pressing device to press, then directly conveying to an upper cleaning brush roller and a lower cleaning brush roller on the cleaning device to clean, and then conveying into an upper wringing roller, a lower wringing roller, an upper drying roller and a lower drying roller to dry and send out. The shearing, pressing and cleaning device is high in conveying accuracy, stable in performance, high in reliability, convenient to operate, compact in structure, low in blockage fault rate, and wide in application range, does not damage the can body, and can be used for processing over 90% of pop-top can bodies in the market.
Description
Technical field
The present invention relates to a kind of waste and old easy open can recycle device.
Background technology
It is the grand strategy of making rational use of resources that pop can is recycled, both can prevent effectively that pop can from going out of use causes environmental pollution, can again effectively utilize resource again, realize the secondary utilization of resource, how effectively pop can be carried out to the secondary utilization is to need the difficult problem solved.Invented in person at present a kind of waste and old easy open can cutting machine, it can separate the tank body He Gai of waste and old easy open can, the end automatically and quickly, has saved artificial.Next step axially cuts pop-top can tank and flattens exactly, and then utilizes.The device that pop-top can tank is axially cut and flattens also occurred in the market, but, because there is such-and-such problem in it, can not apply, also mainly relied at present the manual mode of shearing, caused waste of human resource, production efficiency is low.(1) existing support thick stick formula pop-top can tank is sheared press, its working method is: manually pop-top can tank is placed on shear knife, pop can enters the support thick stick by inertia after cutting off vertically, the action of support thick stick, after tank body is strutted, tank body falls to by deadweight on the supporting plate of roll side, and the supporting plate action is sent the cylinder strutted into roll and flattened.The function that it does not clean the pop-top can tank of shearing pressing, cleaning can only be leaned on manual cleaning.The shearing press of this kind structure, the pop can of having sheared rely on shearing inertia to be flushed to support thick stick position, problem not in place easily occurs, easily bounce-back after strutting, to flattening operation, impact, the pop can of especially equal external diameter, its bounce-back can't enter the pressing operation too greatly; So it is only suitable for cutting compression port pop can cylinder; And on the supporting plate that naturally falls to the roll side, occur that easily dropping place is inaccurate or posture is not right, can't enter roll and flatten, so, be difficult to apply.(2) the pair roller type pop-top can tank is sheared press, initiatively with passive feeding roller, be positioned at the back of conveyer belt, its working method is: manually pop-top can tank is placed on shear knife, pop can is sent into the active-feeding roller by conveyer belt after cutting off vertically, passive feeding roller action, jointly send into roll by tank body by guide plate with the active-feeding roller and flatten.It does not have cleaning function, and cleaning can only be leaned on manual cleaning.The shearing press of this kind structure enters between active and passive feeding roller along shear direction because of the pop can be sheared out of tape transport, so, the reducing pop-top can tank be not easy by initiatively and passive feeding roller be involved between the two and flatten, so it is only suitable for cutting the pop-top can tank of pressing equal external diameter.And exist feeding roller easily to occur skidding, the card machine phenomenon even occurs, the card machine phenomenon is difficult for getting rid of, and sends in the roll process and easily pop-top can tank is caused to secondary damage, also make it to be difficult for promoting.(3) chain conveying-type pop-top can tank is sheared press, its working method is: manually pop-top can tank is placed on shear knife, pop-top can tank is sent into the triangle fagging by chain after cutting off vertically, the triangle fagging struts it rear by conducting oneself with dignity tilt drop to the supporting plate of roll side, the course of work that thick stick formula pop-top can tank is sheared press is repeated to support in back, support thick stick formula pop-top can tank is sheared the shortcoming of press, and it also all possesses, and is only suitable for cutting the compression port pop-top can tank; And, all the time in rotation, when putting into, easily by the push pedal on chain, damaged by pop can due to chain drive-belt.
Summary of the invention
Purpose of the present invention solves the above-mentioned problems in the prior art exactly, providing a kind of pop can to shear flattens and cleaning device, it can automatically be cut off pop-top can tank, flatten along bonding wire, being transported to purging system cleans again, it carries accuracy high, stable performance, compact conformation, do not hinder tank body, all tank bodies can be used.
For completing above-mentioned purpose, technical solution of the present invention is: a kind of pop can is sheared and is flattened and cleaning device, comprises frame, shearing and conveying device, feeding mechanism and pressuring flat device, cleaning water squeezing drying unit, transmission device and control system;
Described shearing and conveying device comprise the feed shaft, the upper slitter that are fixed on frame front end and tank body and are complementary, the lower cutter, the taper that are fixed on the feed shaft upper end strut axle, chain, drive sprocket, by the operating control device of movable sprocket and drive sprocket; Upper slitter is pressed on upper tool post, and upper tool post is fixed on cutter shaft, and upper cutter shaft is hinged on frame; The feed spool front end is charging aperture, and rear portion extends to a taper and struts axle; The leading section upper end of the feed shaft of upper slitter rear end is fixed on to hang by suspension bracket and stage clip and connects on support plate, hangs to connect the support plate two ends and be separately fixed on machine frame at two sides, and taper struts the shaft rear end upper end and rotatably is fixed on machine frame at two sides by bearing pin; Taper struts shaft rear end over against lower slicking-in roller end face, and its slightly larger in diameter is in the diameter of lower slicking-in roller; Under feed shaft, be chain, the chain front end is by movable sprocket, and rear end is drive sprocket; By the driven axle of movable sprocket, be hinged on the front end frame, the driving shaft of drive sprocket is hinged on the frame of rear end; On chain, evenly be fixed with one, two or more scraping wings; Carriage on the frame of being fixed on is arranged between feed spool and chain; Upper slitter lower end, taper strut on the machine frame at two sides of axle front end and are fixed with the correlation switch, and the correlation switch is positioned at the rear end of upper slitter; The operating control device of drive sprocket is servomotor or stepper motor or comprises clutch and the device of clutch uncoupling rigging; The operating control device of drive sprocket is servomotor or stepper motor: servomotor or the operation of step motor control drive sprocket, and control system is controlled the operation of servomotor or stepper motor; The operating control device of drive sprocket is the device that comprises clutch and clutch uncoupling rigging, and the approach switch K1 that controls the clamping cylinder action is installed on the clutch uncoupling rigging; Pop-top can tank is sheared complete, the correlation switch detects signal, transmit to control system, control system is controlled the servomotor action or clutch closes, drive sprocket rotates, chain rotates, the tank body that is sheared and struts is shifted onto to the initiating terminal of feeding mechanism, servomotor or stepper motor stop action or the clutch uncoupling rigging makes clutch separation, chain stops operating, the clamping cylinder of control system control simultaneously starts action or approach switch K1 action, and clamping cylinder starts action;
Feeding mechanism and pressuring flat device comprise the arc pallet that the lower end with lower slicking-in roller is complementary, rotary cylinder and clamping cylinder, upper and lower slicking-in roller and the slicking-in roller water injector of supporting plate; Upper slicking-in roller and lower slicking-in roller are hinged on respectively on frame, and there is the hold down gag of upper slicking-in roller at the frame two ends, and the slicking-in roller water injector is arranged on upper slicking-in roller; Supporting plate is positioned at the lower end of lower slicking-in roller, its rear end is fixed with the axle I, the end of axle I is hinged on two fixed heads, on axle I between two fixed heads, be fixed with the shift fork I, the cylinder body of clamping cylinder is fixed on two fixed heads by the bearing I, the piston rod of clamping cylinder withstands on the shift fork I, is fixed with return spring between shift fork I and bearing I; Two fixed head upper ends are fixed with the axle II, and the bearing II is fixed on the axle II, and the axle III is fixed on the bearing II, and the piston rod of rotary cylinder is hinged on the axle III, and its cylinder body is hinged on frame riser front end, and the limit track of axle III is arranged on this frame riser; On the frame riser, be fixed with and detect the approach switch K3 that supporting plate resets and detect the approach switch K4 that supporting plate is rotated in place;
Clean the water squeezing drying unit and comprise that many groups of front end are cleaned many groups squeeze roll of brush roll, cleaning device, rear end and organize drier roll more; Every group is cleaned brush roll and is comprised of two brush roll of upper and lower synchronous counter-rotating, and every group of squeeze roll is comprised of two squeeze rolls of upper and lower synchronous counter-rotating, and every group of drier roll is comprised of two drier rolls of upper and lower synchronous counter-rotating; Brush roll, squeeze roll and drier roll are hinged on respectively on the frame of two ends, and the hold down gag of upper brush roll, upper squeeze roll and upper drier roll is arranged on the frame of upper end, two ends; The upper and lower synchronous counter-rotating of brush roll, squeeze roll and drier roll is by the upper and lower gear driven meshed together; The lower end gear connects driving gear A6 by each idle wheel; During work, the speed difference of adjacent sets brush roll operation; On the frame of cleaning brush roll upper end, be fixed with cleaning device; In upper drier roll, be fixed with in electric heater unit or upper and lower drier roll and all be fixed with electric heater unit, the power supply of electric heater unit is connected with control system; The rear end of end drier roll is discharging opening; On bottom frame under cleaning device and slicking-in roller water injector, water receiving tank is arranged;
Described transmission device, motor is connected on driving wheel by conveyer belt, the driving shaft of driving wheel is fixed on frame, one pinion A is arranged on the driving shaft of driving wheel inner end, pinion A engagement idle wheel B, there is a pinion C axle of carrier pulley outer end of idle wheel B, pinion C engagement gear wheel D, there is a coaxial pinion E gear wheel D the inside, pinion E engagement gear wheel F, and in gear wheel F drive, slicking-in roller rotates; Gear wheel F lower end is meshed one with diameter gear G, and gear G drives lower slicking-in roller and rotates; The other end of the axle of gear wheel D is fixed with bevel gear A, the bevel gear B matched with bevel gear A, and the in-line gears H meshing gear I of bevel gear B, gear I meshing gear K, the axle of gear K is upper cutter shaft; Operating control device as drive sprocket is while comprising the device of clutch and clutch uncoupling rigging, the in-line gears J meshing gear L of gear I, the in-line gears M of gear L and clutch gear engagement; Driving wheel also connects belt wheel A by belt wheel simultaneously, the in-line gears D1 meshing gear D2 of belt wheel A, and the other end of the axle of gear D 2 is fixed with driving gear A6.
Clutch described above comprises end cap, shift fork limiting plate and the shift fork returning pull-spring at clutch spindle, clutch outer, turn key, two ends; Clutch outer is by bearing hinge connection on end cap, and the one end has clutch gear, and there is the chamber track inside; Clutch spindle passes the chamber track, and two ends are fixed on end cap; Turn key passes the chamber track, and both ends are by bearing hinge connection on end cap, and the one end is fixed with the shift fork II, on the clutch spindle of this end, overlaps and is fixed with the shift fork limiting plate, and the turn key other end is arranged on the hook of shift fork returning pull-spring; The other end of shift fork returning pull-spring is hinged on the spring base on clutch spindle; Turn key is a bent axle, and when the crooked position of turn key was clamped between clutch outer and clutch spindle, clutch spindle was fixedly connected with clutch outer; The clutch uncoupling rigging comprises hinge wheel A, minor sprocket B, cylinder, air cylinder support, fixed head, shift fork III, declutch shift shaft, shift fork IV, fixed axis I, fixed axis II, fixed axis III, eccentric wheel, the approach switch K1 of control clamping cylinder action and the approach switch K2 of control cylinder return; Clutch spindle is hinged on frame, and its outer end is fixed with hinge wheel A and minor sprocket B, and hinge wheel A connects intermediate chain wheel by chain, and intermediate chain wheel connects drive sprocket by chain, and minor sprocket B connects hinge wheel C by chain; Hinge wheel C is hinged on frame by sprocket shaft, and the outer end of sprocket shaft is fixed with eccentric wheel; Eccentric wheel has the point of impingement of gear projection, and outer end is fixed with the baffle plate of approach switch K1, and inner end is fixed with the fixed axis IV, on the fixed axis IV, pushing block is installed; The declutch shift shaft inner end is fixed with the shift fork III, and outer end is hinged with air cylinder support and fixed head successively; Cylinder is fixed on the upper end of air cylinder support; Fixed head and air cylinder support upper end are fixed with the fixed axis I, are hinged with the fixed axis II, lower end is fixed with tension spring shaft and the fixed axis III; The outer end of fixed axis I is equipped with the gear projection; On fixed axis II between fixed head and air cylinder support, be fixed with the shift fork IV of being stirred by pushing block; On declutch shift shaft between air cylinder support and fixed head, be fixed with the position retaining plate of shift fork IV; The upper end, rear end of shift fork IV is by extension spring fixedly on tension spring shaft; Approach switch K1 and approach switch K2 are fixed on frame by fixed support respectively, when approach switch K1 aims at baffle plate, and the clamping cylinder action, when approach switch K2 aims at pushing block, the cylinder return; Hinge wheel A rotated for two weeks, and eccentric wheel rotates a circle, and chain rotates half-turn; The action of correlation switch control cylinder.
Cleaning device described above comprises water-main road, each distributive pipe road be communicated with each water-main road and the water inlet pipe be communicated with the water-main road, and the water-main road is fixed on frame, and each distributive pipe road is fixed on lower end, water-main road, and it is over against each supernatant scouring of wool brush roll.
During use, pop-top can tank is by manually sending into charging aperture, by upper slitter, nipped and cut off, pop can leaves upper slitter and enters taper and strut the axle front position and stop, trigger simultaneously the correlation switch of this position, the correlation switch transmits to control system, and the control system output signal is controlled servomotor or stepper motor action or clutch and closed.Servomotor or stepper motor directly drive the drive sprocket rotation, thereby drive the chain rotation; And clutch closes rear clutch spindle rotation, through hinge wheel A, intermediate chain wheel, drive the drive sprocket rotation, thereby drive the chain rotation.Scraping wings on chain promotes softened gradually tank body and moves ahead, until be sent under lower slicking-in roller, the out of service or clutch of servomotor or stepper motor breaks off relations, and chain stops the rotation.Control system is directly controlled the clamping cylinder action or approach switch K1 sends signal to control system, and control system is controlled the clamping cylinder action; Tank body is pressed on lower slicking-in roller, now control system outputs signal to rotary cylinder again, the rotary cylinder action, promote tank body and enter between upper and lower slicking-in roller, approach switch K4 action, clamping cylinder stops action, the rotary cylinder return, after rotary cylinder resetted, approach switch K3 action, sent a signal to control system.Tank body is exported to feeding port after after by upper and lower slicking-in roller, being flattened, being pushed into the cleaning drying device cleaning, drying, and work completes.
Taper of the present invention struts shaft rear end over against lower slicking-in roller end face, and slightly larger in diameter is in the diameter of lower slicking-in roller, softened tank body directly is being admitted under the effect of chain under lower slicking-in roller, its retraction that no longer rebounds because of course of conveying, so, the present invention not only is applicable to shearing and flattening the reducing pop-top can tank, also is applicable to shearing and flattening the pop-top can tank of equal external diameter, and it is applied widely.Shearing of the present invention, strut, the entrance and exit of the tank body between the device such as pressing and cleaning, drying realized seamless connection, solved the inaccurate problem of existing apparatus contraposition.In a word, the present invention carries accuracy high, and tank body is not hindered in stable performance, and reliability is high; Easy to operate, compact conformation; The card machine fault rate is extremely low; Can process the pop-top can tank more than 90% on market, applied widely.
The accompanying drawing explanation
The invention will be further described below in conjunction with accompanying drawing:
Fig. 1 is front view of the present invention;
Fig. 2 is rearview of the present invention;
Fig. 3 is left view of the present invention;
Fig. 4 is top view of the present invention;
Fig. 5 is the AA cutaway view of Fig. 1;
Fig. 6 is the structural representation of feeding mechanism in the present invention;
Fig. 7 is the front view of clutch and clutch uncoupling rigging in the present invention;
Fig. 8 is the left view of clutch and clutch uncoupling rigging in the present invention
Fig. 9 is the BB cutaway view of Fig. 7;
Figure 10 is the CC cutaway view of Fig. 7;
Figure 11 is the right view of clutch and clutch uncoupling rigging in the present invention.
The specific embodiment
The present invention will be further described below in conjunction with the drawings and specific embodiments.
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10 and shown in Figure 11, the present embodiment comprises frame, shearing and conveying device, feeding mechanism and pressuring flat device, cleaning water squeezing drying unit, transmission device and control system.
Shear and conveying device comprise the feed shaft 1, the upper slitter 2 that are fixed on frame front end and tank body and are complementary, the lower cutter 3, the taper that are fixed on the feed shaft upper end strut axle 4, chain 5, drive sprocket 6, by the operating control device of movable sprocket 7 and drive sprocket.Upper slitter 2 is embedded on upper tool post 8, and upper tool post 8 is fixed on cutter shaft 9, and upper cutter shaft 9 is hinged on frame.Feed spool 1 front end is charging aperture, and rear portion extends to a taper and struts axle 4.The leading section upper end of the feed shaft 4 of upper slitter 1 rear end is fixed on to hang by suspension bracket 10 and stage clip 11 and connects on support plate 12, hangs to connect support plate 12 two ends and be separately fixed on machine frame at two sides, and taper struts axle 4 upper ends, rear end and rotatably is fixed on machine frame at two sides by bearing pin 13; Like this, feed shaft 1 can have with the thickness of tank body the automatic adjusting of certain limit, to extend the service life of cutter.Taper struts axle 4 rear ends and lower slicking-in roller 14 joins, and its slightly larger in diameter is in the diameter of lower slicking-in roller.Under feed shaft 1, be chain 5, chain 5 front ends are by movable sprocket 7, and rear end is drive sprocket 6.By the driven axle of movable sprocket 7, be hinged on the front end frame, the driving shaft of drive sprocket 6 is hinged on the frame of rear end, and the band-type brake 15 pulled by extension spring is installed on driven axle.On chain 5, evenly be fixed with two scraping wings 16; Also can fix as required one or more scraping wings.Carriage 17 on the frame of being fixed on is arranged between feed spool 1 and chain 5, carriage 17 support cylinder wrap in the device for spreading lower end.Upper slitter 2 lower ends, taper strut on the machine frame at two sides of axle 4 front ends and are fixed with correlation switch 18, and correlation switch 18 is positioned at the rear end of upper slitter 2, has beam orifice on the feed shaft 1 of correlation switch 18.The operating control device of drive sprocket 6 comprises clutch 19 and clutch uncoupling rigging.Clutch 19 comprises end cap 23, shift fork limiting plate 24 and the shift fork returning pull-spring 25 at clutch spindle 20, clutch outer 21, turn key 22, two ends.Clutch outer 21 is by bearing hinge connection on end cap 23, and the one end has clutch gear, and there is chamber track 26 inside.Clutch spindle 20 passes chamber track 26, and two ends are fixed on end cap 23.Turn key 22 passes chamber track 26, and both ends are by bearing hinge connection on end cap 23, and the one end is fixed with shift fork II 27, on the clutch spindle 20 of this end, overlaps and is fixed with shift fork limiting plate 24, and turn key 22 other ends are arranged on the hook of shift fork returning pull-spring 25; The other end of shift fork returning pull-spring 25 is hinged on the spring base on clutch spindle 20.But shift fork returning pull-spring 25 1 wind springs, its dish is placed in the spring base on clutch spindle 20.Turn key 22 is a bent axle, and when the crooked position of turn key 22 was clamped between clutch outer 21 and clutch spindle 20, clutch spindle 20 was fixedly connected with clutch outer 21.The clutch uncoupling rigging comprises hinge wheel C 28, minor sprocket B 29, cylinder 30, air cylinder support 31, fixed head 32, shift fork III 33, declutch shift shaft 34, shift fork IV 35, fixed axis I 36, fixed axis II 37, fixed axis III 38, eccentric wheel 39, the approach switch K1 40 that controls the clamping cylinder action and the approach switch K2 41 of control cylinder return.Clutch spindle 20 is hinged on frame, and its outer end is fixed with hinge wheel A 42 and minor sprocket B 29, and hinge wheel A 42 connects intermediate chain wheel 52 by chain 43, and intermediate chain wheel 52 connects drive sprocket 6, and minor sprocket B 29 connects hinge wheel C 28 by chain 44.Hinge wheel C 28 is hinged on frame by sprocket shaft, and the outer end of sprocket shaft 45 is fixed with eccentric wheel 39.Eccentric wheel 39 has the point of impingement of gear projection, and outer end is fixed with the baffle plate 47 of approach switch K1 40, and inner end is fixed with fixed axis IV 48, and pushing block is installed on fixed axis IV 48: promote bearing 49.Declutch shift shaft 34 inner ends are fixed with shift fork III 33, and outer end is hinged with air cylinder support 31 and fixed head 32 successively by bearing.Cylinder 30 is fixed on the upper end of air cylinder support 31.Fixed head 32 and air cylinder support 31 upper ends are fixed with fixed axis I 36, are hinged with fixed axis II 37, lower end is fixed with tension spring shaft and fixed axis III 38.The outer end of fixed axis I 36 is equipped with the gear projection: gear bearing 50.On fixed axis II 37 between fixed head 32 and air cylinder support 31, be fixed with the shift fork IV 35 of stirring by promoting bearing 49.On declutch shift shaft 34 between air cylinder support 31 and fixed head 32, be fixed with the position retaining plate of shift fork IV; The upper end, rear end of shift fork IV 35 is by extension spring 51 fixedly on tension spring shaft.Approach switch K1 40 and approach switch K2 41 are fixed on frame by fixed support respectively, when approach switch K1 40 aims at baffle plate 47, and clamping cylinder 30 actions, approach switch K2 41 aims at while promoting bearing 49, cylinder 30 returns.In 42 two weeks of rotation of hinge wheel A, eccentric wheel 39 rotates a circle, and chain 5 rotates half-turn.The 18 control cylinder actions of correlation switch.Correlation switch 18 transmits to control system, 30 actions of control system output signal control cylinder, and cylinder 30 promotes air cylinder support 31 rotations, and air cylinder support 31 drives declutch shift shaft 34 rotations, declutch shift shaft 34 drives 33 rotations of shift fork III; Shift fork III 33 promotes 27 actions of shift fork II, and turn key 22 crooked positions are clamped between clutch outer 21 and clutch spindle 20, and clutch closes, clutch spindle 20 rotations, at this moment scraping wings 16 promotes softened gradually tank body and moves ahead, until be sent to lower slicking-in roller 14 times, clutch breaks off relations.
When clutch spindle 20 rotarily drives eccentric wheel 39 rotations, when the promotion bearing 50 on eccentric wheel 39 during over against approach switch K2 41, cylinder 30 returns, the restriction cylinder rod that is subjected to eccentric wheel 39 is the lead agency return not, declutch shift shaft 34 is not with cylinder 30 rotations, so shift fork III 33 is return not, shift fork II 27 is return not, while only having the upper gear bearing 50 of point of impingement collision of gear projection on eccentric wheel 39, promotion bearing 49 on eccentric wheel 39 just in time promotes 35 actions of shift fork IV, shift fork IV 35 promotes declutch shift shaft 34 rotations, shift fork III 33 returns, at this moment shift fork II 27 certain return, only have chain 5 to rotate half-turn, 42 two weeks of rotation of hinge wheel A, when eccentric wheel 39 rotates a circle, shift fork II 27 is the meeting return, clutch breaks off relations, wait for transmitting of next round correlation switch 18.
Feeding mechanism and pressuring flat device comprise the arc pallet 53 that the lower end with lower slicking-in roller 14 is complementary, rotary cylinder 54 and clamping cylinder 55, upper and lower slicking-in roller 56,14 and the slicking-in roller water injector 57 of supporting plate; Upper slicking-in roller 56 and lower slicking-in roller 14 are hinged on respectively on frame, and there is the hold down gag 58 of upper slicking-in roller 56 at the frame two ends, on upper slicking-in roller 56, slicking-in roller water injector 57 are arranged; Supporting plate 53 is positioned at the lower end of lower slicking-in roller 14, its rear end is fixed with axle I 59, the end of axle I 59 is hinged on two fixed heads 60, on axle I 59 between two fixed heads 60, be fixed with shift fork I 61, the cylinder body of clamping cylinder 55 is fixed on two fixed heads 60 by bearing I 62, the piston rod of clamping cylinder 55 withstands on shift fork I 61, is fixed with return spring 63 between shift fork I 61 and bearing I 62; Two fixed head 60 upper ends are fixed with axle II 64, bearing II 65 is fixed on axle II 64, and axle III 66 is fixed on bearing II 65, and the piston rod of rotary cylinder 54 is hinged on axle III 66, its cylinder body is hinged on frame riser front end, and the limit track 67 of axle III 66 is arranged on this frame riser; On the frame riser, be fixed with and detect the approach switch K3 68 that supporting plate resets and detect the approach switch K4 69 that supporting plate is rotated in place.
Clean the water squeezing drying unit and comprise that many groups of front end are cleaned many groups squeeze roll 72 of brush roll 70, cleaning device 71, rear end and organize drier roll 73 more.Every group is cleaned brush roll and is comprised of two brush roll of upper and lower synchronous counter-rotating, and every group of squeeze roll is comprised of two squeeze rolls of upper and lower synchronous counter-rotating, and every group of drier roll is comprised of two drier rolls of upper and lower synchronous counter-rotating.Brush roll, squeeze roll and drier roll are hinged on respectively on the frame of two ends, and the hold down gag 74 of upper brush roll, upper squeeze roll and upper drier roll is arranged on the frame of upper end, two ends.The upper and lower synchronous counter-rotating of brush roll, squeeze roll and drier roll is by the upper and lower gear driven meshed together.The lower end gear connects driving gear A6 by each idle wheel.During work, the speed difference of adjacent sets brush roll operation.On the frame of cleaning brush roll upper end, be fixed with cleaning device 71.In upper drier roll 73, be fixed with electric heater unit 75.Also can select as required in upper and lower drier roll all to be fixed with electric heater unit.The power supply of electric heater unit is connected with control system.The rear end of end drier roll is discharging opening 76; On bottom frame under cleaning device 71 and slicking-in roller water injector 57, water receiving tank is arranged.Cleaning device comprises water-main road, each distributive pipe road be communicated with each water-main road and the water inlet pipe be communicated with the water-main road, and the water-main road is fixed on frame, and each distributive pipe road is fixed on lower end, water-main road, and it is over against each supernatant scouring of wool brush roll.
Drive each upper and lower gear of brush roll rotation and the connected mode of each idle wheel: driving gear A6 is meshed with idle wheel B6, coaxial idle wheel B61 and the in-line gears B62 of idle wheel B6, gear B 62 and gear C 6 engagements; Idle wheel B61 and idle wheel A5 engagement, idle wheel A5 and idle wheel B51 engagement, coaxial idle wheel B5 and the in-line gears B52 of idle wheel B51, gear B 52 and gear C 5 engagements; Idle wheel B5 and idle wheel A4 engagement, idle wheel A4 and idle wheel B4 engagement, coaxial idle wheel B41 and the in-line gears B42 of idle wheel B4, gear B 42 and gear C 4 engagements; Idle wheel B41 and idle wheel A3 engagement, idle wheel A3 and idle wheel B31 engagement, coaxial idle wheel B3 and the in-line gears B32 of idle wheel B31, gear B 32 and gear C 3 engagements; Idle wheel B3 and idle wheel A2 engagement, idle wheel A2 and idle wheel B2 engagement, coaxial idle wheel B21 and the in-line gears B22 of idle wheel B2, gear B 22 and gear C 2 engagements; Idle wheel B21 and idle wheel A1 engagement, idle wheel A1 and idle wheel B11 engagement, the in-line gears B12 of idle wheel B11, gear B 12 and gear C 1 engagement.
Drive squeeze roll and each upper and lower gear of drier roll rotation and the connected mode of each idle wheel: driving gear A6 also is meshed with gear B 7, the in-line gears B71 of gear B 7, gear B 71 and idle wheel A7 engagement, idle wheel A7 and gear B 81 engagements, the in-line gears B8 of gear B 81; Gear B 8 and idle wheel A8 engagement, the coaxial idle wheel A82 of idle wheel A8, idle wheel A82 and gear B 9 engagements, gear B 9 and gear C 7 engagements; Gear B 9 also meshes with gear A 9, gear A 9 and gear B 10 engagements, and gear B 10 and gear C 8 engagements, and with gear A 10, mesh gear A 10 and gear B 11 engagements, gear B 11 and gear C 9 engagements.
Described transmission device, motor 77 is connected on driving wheel 79 by conveyer belt 78, the driving shaft of driving wheel 79 is fixed on frame, one pinion A 80 is arranged on the driving shaft of driving wheel 79 inner ends, pinion A 80 engagement idle wheel B 81, there is a pinion C 82 the axle of carrier pulley outer end of idle wheel B 81, pinion C 82 engagement gear wheel D 83, there is a coaxial pinion E 84 gear wheel D 83 the insides, pinion E 84 engagement gear wheel F 85, and gear wheel F 85 drives upper slicking-in roller and rotates 56; Gear wheel F meshes 85 lower ends one with diameter gear G 86, and gear G 86 drives lower slicking-in roller 14 and rotates; The other end of the axle of gear wheel D 83 is fixed with bevel gear A 87, the bevel gear B 88 matched with bevel gear A 87, and the in-line gears H 89 meshing gear I 90 of bevel gear B 88, gear I 90 meshing gear K 91, the axle of gear K 91 are upper cutter shaft 9; The in-line gears J 92 meshing gear L 93 of gear I 90, the in-line gears M 94 of gear L 93 and clutch gear engagement; Driving wheel 79 connects belt wheel A 95 by belt wheel simultaneously, the in-line gears D1 96 meshing gear D2 97 of belt wheel A 95, and the other end of the axle of gear D 2 97 is fixed with driving gear A6.
The operating control device of the shearing of the present embodiment and the drive sprocket of conveying device is servomotor or stepper motor also.Servomotor or the operation of step motor control drive sprocket, control system is controlled the operation of servomotor or stepper motor.
Above-described embodiment is only preferred and exemplary, and those skilled in the art can, according to the description of this patent, get final product; These improvement belong to equivalent technologies and improve, and it is all covered by the protection domain of this patent.
Claims (5)
1. a pop can is sheared and is flattened and cleaning device, and it is characterized in that: it comprises frame, shearing and conveying device, feeding mechanism and pressuring flat device, cleaning water squeezing drying unit, transmission device and control system;
Described shearing and conveying device comprise the feed shaft, the upper slitter that are fixed on frame front end and tank body and are complementary, the lower cutter, the taper that are fixed on the feed shaft upper end strut axle, chain, drive sprocket, by the operating control device of movable sprocket and drive sprocket; Upper slitter is pressed on upper tool post, and upper tool post is fixed on cutter shaft, and upper cutter shaft is hinged on frame; The feed spool front end is charging aperture, and rear portion extends to a taper and struts axle; The leading section upper end of the feed shaft of upper slitter rear end is fixed on to hang by suspension bracket and stage clip and connects on support plate, hangs to connect the support plate two ends and be separately fixed on machine frame at two sides, and taper struts the shaft rear end upper end and rotatably is fixed on machine frame at two sides by bearing pin; Taper struts shaft rear end over against lower slicking-in roller end face, and its slightly larger in diameter is in the diameter of lower slicking-in roller; Under feed shaft, be chain, the chain front end is by movable sprocket, and rear end is drive sprocket; By the driven axle of movable sprocket, be hinged on the front end frame, the driving shaft of drive sprocket is hinged on the frame of rear end; On chain, evenly be fixed with one, two or more scraping wings; Carriage on the frame of being fixed on is arranged between feed spool and chain; Upper slitter lower end, taper strut on the machine frame at two sides of axle front end and are fixed with the correlation switch, and the correlation switch is positioned at the rear end of upper slitter; The operating control device of drive sprocket is servomotor or stepper motor or comprises clutch and the device of clutch uncoupling rigging; The operating control device of drive sprocket is servomotor or stepper motor: servomotor or the operation of step motor control drive sprocket, and control system is controlled the operation of servomotor or stepper motor; The operating control device of drive sprocket is the device that comprises clutch and clutch uncoupling rigging, and the approach switch K1 that controls the clamping cylinder action is installed on the clutch uncoupling rigging; Pop-top can tank is sheared complete, the correlation switch detects signal, transmit to control system, control system is controlled the servomotor action or clutch closes, drive sprocket rotates, chain rotates, the tank body that is sheared and struts is shifted onto to the initiating terminal of feeding mechanism, servomotor or stepper motor stop action or the clutch uncoupling rigging makes clutch separation, chain stops operating, the clamping cylinder of control system control simultaneously starts action or approach switch K1 action, and clamping cylinder starts action;
Feeding mechanism and pressuring flat device comprise the arc pallet that the lower end with lower slicking-in roller is complementary, rotary cylinder and clamping cylinder, upper and lower slicking-in roller and the slicking-in roller water injector of supporting plate; Upper slicking-in roller and lower slicking-in roller are hinged on respectively on frame, and there is the hold down gag of upper slicking-in roller at the frame two ends, and the slicking-in roller water injector is arranged on upper slicking-in roller; Supporting plate is positioned at the lower end of lower slicking-in roller, its rear end is fixed with the axle I, the end of axle I is hinged on two fixed heads, on axle I between two fixed heads, be fixed with the shift fork I, the cylinder body of clamping cylinder is fixed on two fixed heads by the bearing I, the piston rod of clamping cylinder withstands on the shift fork I, is fixed with return spring between shift fork I and bearing I; Two fixed head upper ends are fixed with the axle II, and the bearing II is fixed on the axle II, and the axle III is fixed on the bearing II, and the piston rod of rotary cylinder is hinged on the axle III, and its cylinder body is hinged on frame riser front end, and the limit track of axle III is arranged on this frame riser; On the frame riser, be fixed with and detect the approach switch K3 that supporting plate resets and detect the approach switch K4 that supporting plate is rotated in place;
Clean the water squeezing drying unit and comprise that many groups of front end are cleaned many groups squeeze roll of brush roll, cleaning device, rear end and organize drier roll more; Every group is cleaned brush roll and is comprised of two brush roll of upper and lower synchronous counter-rotating, and every group of squeeze roll is comprised of two squeeze rolls of upper and lower synchronous counter-rotating, and every group of drier roll is comprised of two drier rolls of upper and lower synchronous counter-rotating; Brush roll, squeeze roll and drier roll are hinged on respectively on the frame of two ends, and the hold down gag of upper brush roll, upper squeeze roll and upper drier roll is arranged on the frame of upper end, two ends; The upper and lower synchronous counter-rotating of brush roll, squeeze roll and drier roll is by the upper and lower gear driven meshed together; The lower end gear connects driving gear A6 by each idle wheel; During work, the speed difference of adjacent sets brush roll operation; On the frame of cleaning brush roll upper end, be fixed with cleaning device; In upper drier roll, be fixed with in electric heater unit or upper and lower drier roll and all be fixed with electric heater unit, the power supply of electric heater unit is connected with control system; The rear end of end drier roll is discharging opening; On bottom frame under cleaning device and slicking-in roller water injector, water receiving tank is arranged;
Described transmission device, motor is connected on driving wheel by conveyer belt, the driving shaft of driving wheel is fixed on frame, one pinion A is arranged on the driving shaft of driving wheel inner end, pinion A engagement idle wheel B, there is a pinion C axle of carrier pulley outer end of idle wheel B, pinion C engagement gear wheel D, there is a coaxial pinion E gear wheel D the inside, pinion E engagement gear wheel F, and in gear wheel F drive, slicking-in roller rotates; Gear wheel F lower end is meshed one with diameter gear G, and gear G drives lower slicking-in roller and rotates; The other end of the axle of gear wheel D is fixed with bevel gear A, the bevel gear B matched with bevel gear A, and the in-line gears H meshing gear I of bevel gear B, gear I meshing gear K, the axle of gear K is upper cutter shaft; Operating control device as drive sprocket is while comprising the device of clutch and clutch uncoupling rigging, the in-line gears J meshing gear L of gear I, the in-line gears M of gear L and clutch gear engagement; Driving wheel also connects belt wheel A by belt wheel simultaneously, the in-line gears D1 meshing gear D2 of belt wheel A, and the other end of the axle of gear D 2 is fixed with driving gear A6.
2. pop can according to claim 1 is sheared and is flattened and cleaning device, and it is characterized in that: described clutch comprises end cap, shift fork limiting plate and the shift fork returning pull-spring at clutch spindle, clutch outer, turn key, two ends; Clutch outer is by bearing hinge connection on end cap, and the one end has clutch gear, and there is the chamber track inside; Clutch spindle passes the chamber track, and two ends are fixed on end cap; Turn key passes the chamber track, and both ends are by bearing hinge connection on end cap, and the one end is fixed with the shift fork II, on the clutch spindle of this end, overlaps and is fixed with the shift fork limiting plate, and the turn key other end is arranged on the hook of shift fork returning pull-spring; The other end of shift fork returning pull-spring is hinged on the spring base on clutch spindle; Turn key is a bent axle, and when the crooked position of turn key was clamped between clutch outer and clutch spindle, clutch spindle was fixedly connected with clutch outer; The clutch uncoupling rigging comprises hinge wheel A, minor sprocket B, cylinder, air cylinder support, fixed head, shift fork III, declutch shift shaft, shift fork IV, fixed axis I, fixed axis II, fixed axis III, eccentric wheel, the approach switch K1 of control clamping cylinder action and the approach switch K2 of control cylinder return; Clutch spindle is hinged on frame, and its outer end is fixed with hinge wheel A and minor sprocket B, and hinge wheel A connects intermediate chain wheel by chain, and intermediate chain wheel connects drive sprocket by chain, and minor sprocket B connects hinge wheel C by chain; Hinge wheel C is hinged on frame by sprocket shaft, and the outer end of sprocket shaft is fixed with eccentric wheel; Eccentric wheel has the point of impingement of gear projection, and outer end is fixed with the baffle plate of approach switch K1, and inner end is fixed with the fixed axis IV, on the fixed axis IV, pushing block is installed; The declutch shift shaft inner end is fixed with the shift fork III, and outer end is hinged with air cylinder support and fixed head successively; Cylinder is fixed on the upper end of air cylinder support; Fixed head and air cylinder support upper end are fixed with the fixed axis I, are hinged with the fixed axis II, lower end is fixed with tension spring shaft and the fixed axis III; The outer end of fixed axis I is equipped with the gear projection; On fixed axis II between fixed head and air cylinder support, be fixed with the shift fork IV of being stirred by pushing block; On declutch shift shaft between air cylinder support and fixed head, be fixed with the position retaining plate of shift fork IV; The upper end, rear end of shift fork IV is by extension spring fixedly on tension spring shaft; Approach switch K1 and approach switch K2 are fixed on frame by fixed support respectively, when approach switch K1 aims at baffle plate, and the clamping cylinder action, when approach switch K2 aims at pushing block, the cylinder return; Hinge wheel A rotated for two weeks, and eccentric wheel rotates a circle, and chain rotates half-turn; The action of correlation switch control cylinder.
3. pop can according to claim 1 and 2 is sheared and is flattened and cleaning device, it is characterized in that: each upper and lower gear that described drive brush roll is rotated and the connected mode of each idle wheel: driving gear A6 is meshed with idle wheel B6, coaxial idle wheel B61 and the in-line gears B62 of idle wheel B6, gear B 62 and gear C 6 engagements; Idle wheel B61 and idle wheel A5 engagement, idle wheel A5 and idle wheel B51 engagement, coaxial idle wheel B5 and the in-line gears B52 of idle wheel B51, gear B 52 and gear C 5 engagements; Idle wheel B5 and idle wheel A4 engagement, idle wheel A4 and idle wheel B4 engagement, coaxial idle wheel B41 and the in-line gears B42 of idle wheel B4, gear B 42 and gear C 4 engagements; Idle wheel B41 and idle wheel A3 engagement, idle wheel A3 and idle wheel B31 engagement, coaxial idle wheel B3 and the in-line gears B32 of idle wheel B31, gear B 32 and gear C 3 engagements; Idle wheel B3 and idle wheel A2 engagement, idle wheel A2 and idle wheel B2 engagement, coaxial idle wheel B21 and the in-line gears B22 of idle wheel B2, gear B 22 and gear C 2 engagements; Idle wheel B21 and idle wheel A1 engagement, idle wheel A1 and idle wheel B11 engagement, the in-line gears B12 of idle wheel B11, gear B 12 and gear C 1 engagement;
Each upper and lower gear that described drive squeeze roll and drier roll rotate and the connected mode of each idle wheel: driving gear A6 also is meshed with gear B 7, the in-line gears B71 of gear B 7, gear B 71 and idle wheel A7 engagement, idle wheel A7 and gear B 81 engagements, the in-line gears B8 of gear B 81; Gear B 8 and idle wheel A8 engagement, the coaxial idle wheel A82 of idle wheel A8, idle wheel A82 and gear B 9 engagements, gear B 9 and gear C 7 engagements; Gear B 9 also meshes with gear A 9, gear A 9 and gear B 10 engagements, and gear B 10 and gear C 8 engagements, and with gear A 10, mesh gear A 10 and gear B 11 engagements, gear B 11 and gear C 9 engagements.
4. pop can according to claim 3 is sheared and is flattened and cleaning device, it is characterized in that: described cleaning device comprises water-main road, each distributive pipe road be communicated with each water-main road and the water inlet pipe be communicated with the water-main road, the water-main road is fixed on frame, each distributive pipe road is fixed on lower end, water-main road, and it is over against each supernatant scouring of wool brush roll.
5. pop can according to claim 1 and 2 is sheared and is flattened and cleaning device, it is characterized in that: described cleaning device comprises water-main road, each distributive pipe road be communicated with each water-main road and the water inlet pipe be communicated with the water-main road, the water-main road is fixed on frame, each distributive pipe road is fixed on lower end, water-main road, and it is over against each supernatant scouring of wool brush roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310381007.8A CN103406343B (en) | 2013-08-28 | 2013-08-28 | Pop can is sheared and is flattened and cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310381007.8A CN103406343B (en) | 2013-08-28 | 2013-08-28 | Pop can is sheared and is flattened and cleaning device |
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| CN103406343A true CN103406343A (en) | 2013-11-27 |
| CN103406343B CN103406343B (en) | 2015-08-12 |
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| CN201310381007.8A Expired - Fee Related CN103406343B (en) | 2013-08-28 | 2013-08-28 | Pop can is sheared and is flattened and cleaning device |
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Cited By (7)
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| CN107470698A (en) * | 2017-09-08 | 2017-12-15 | 王阳生 | A kind of separator of pop can recovery |
| CN110802102A (en) * | 2019-11-08 | 2020-02-18 | 海盐县集佳建材有限公司 | Arrangement mechanism in metal can recovery device |
| CN110947738A (en) * | 2019-12-19 | 2020-04-03 | 三门踱哒环保设备有限公司 | A easy open can belt cleaning device for retrieving easy open can |
| CN111389864A (en) * | 2020-03-31 | 2020-07-10 | 杭州方得教育科技有限公司 | Plastic bottle recovery unit |
| CN111842427A (en) * | 2019-11-08 | 2020-10-30 | 台州智子科技有限公司 | Recovery device for metal can |
| CN112157114A (en) * | 2020-09-21 | 2021-01-01 | 秦金铭 | Recovery processing method for pop-top can |
| CN113319102A (en) * | 2021-05-26 | 2021-08-31 | 中国地质大学（北京） | A abandonment gauze mask recovery processing device for public place |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107470698A (en) * | 2017-09-08 | 2017-12-15 | 王阳生 | A kind of separator of pop can recovery |
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| CN111389864A (en) * | 2020-03-31 | 2020-07-10 | 杭州方得教育科技有限公司 | Plastic bottle recovery unit |
| CN111389864B (en) * | 2020-03-31 | 2021-05-18 | 杭州方得教育科技有限公司 | Plastic bottle recovery unit |
| CN112157114A (en) * | 2020-09-21 | 2021-01-01 | 秦金铭 | Recovery processing method for pop-top can |
| CN113319102A (en) * | 2021-05-26 | 2021-08-31 | 中国地质大学（北京） | A abandonment gauze mask recovery processing device for public place |
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| CN103406343B (en) | 2015-08-12 |
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