CN103400673B - Side circumferential sectors electrode ring varistor preparation system - Google Patents

Side circumferential sectors electrode ring varistor preparation system Download PDF

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CN103400673B
CN103400673B CN201310330670.5A CN201310330670A CN103400673B CN 103400673 B CN103400673 B CN 103400673B CN 201310330670 A CN201310330670 A CN 201310330670A CN 103400673 B CN103400673 B CN 103400673B
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potsherd
silk
silver
half tone
circulating electron
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CN103400673A (en
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张振勇
邓佩佳
林海
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Guangdong Fenghua Advanced Tech Holding Co Ltd
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Guangdong Fenghua Advanced Tech Holding Co Ltd
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Abstract

The invention discloses a kind of side circumferential sectors electrode ring varistor preparation system, by using packing ring by adjacent circulating electron potsherd preparation side spaced apart circumferential sectors electrode ring varistor.When above-mentioned circulating electron potsherd side printed electrode, packing ring and circulating electron potsherd interval conspire to create string, avoid the inconsistent printing face causing printing unit of circulating electron potsherd size concavo-convex stepped so that silver-colored slurry can not print problem completely, the side circumferential sectors electrode ring varistor qualification rate of preparation is high, meet the demand of large-scale production, solve the problem that circulating electron potsherd shape requirement is very high, make the outside dimension of circulating electron potsherd just can put into production in ± 0.15mm scope, size selection need not be carried out when being sintered.

Description

Side circumferential sectors electrode ring varistor preparation system
Technical field
The present invention relates to ring varistor manufacturing technology field, particularly relate to a kind of side circumferential sectors electrode ring varistor preparation system.
Background technology
Varistor (VoltageDependentResistor) is widely used in electronic circuit, protects because the instantaneous voltage sudden change of electric power supply system is likely to the injury that circuit is brought.When high pressure comes then, electric current is tapped by the resistance reduction of varistor, it is prevented that follow-up circuit is subject to destruction or the interference of excessive instantaneous voltage, thus protects the electronic building brick of sensitivity.
Varistor type is a lot, and ring varistor is one therein.According to the different demands to product thickness, ring varistor is divided into front electrode type and side electrode type.The electrode of side circumferential sectors multielectrode ring voltage-sensitive resistor is distributed across circulating electron potsherd circumference side, so being called for short side electrode ring varistor.Side electrode type ring varistor is Electro Magnetic Compatibility (ElectroMagneticCompatibility, the EMC) element that 300/400 series mini direct current generator is special, and the spark for motor eliminates and noise absorption, can increase motor service life.Electrode type ring varistor pad when assembling with motor in side three, on the side surface circumference electrode of element, can substantially reduce the assembling thickness that motor internal is overall, meet the demand of the slimming of ultra-thin miniature motor.
The method preparing side electrode type annular voltage-sensitive resistor at present includes method for printing screen, pad printing method and roll printing method.By method for printing screen making annular voltage-sensitive resistor qualification rate up to standard, low, operation and repeatable accuracy do not reach requirement, there is the uneven open defect with electrode profile disappearance of thickness of electrode;Annular voltage-sensitive resistor is prepared by transfer printing, bat printer heading brush is affected by air, temperature, electrostatic size etc. easily and makes glue head and silver slurry not easily adhere to, owing to the silver slurry of glue head surface can not be completely transferred on every annular electronic ceramics sheet excircle, the silver slurry of remaining can change the state of glue head surface gradually, causing the decline of definition, the silver slurry layer of pad printer is very thin;Preparing annular voltage-sensitive resistor by roll printing method, qualification rate up to standard is low.
Summary of the invention
Based on this, it is necessary that preparing side circumferential sectors electrode ring varistor for tradition exists the problems such as qualification rate up to standard is low, it is provided that a kind of prepare the side circumferential sectors electrode ring varistor preparation system that side circumferential sectors electrode ring varistor qualification rate up to standard is high.
A kind of side circumferential sectors electrode ring varistor preparation system, for circulating electron potsherd is processed into ring varistor, including:
Boom, for stringing together the described circulating electron potsherd of the first predetermined number;
Packing ring, for being located on described boom and isolating adjacent circulating electron potsherd;Described boom, circulating electron potsherd and packing ring constitute printing unit together;
Printed apparatus, for printing predetermined hop count, predetermined arc length and equally spaced silver slurry in each circulating electron potsherd side of described printing unit;
Calciner, obtains side circumferential sectors electrode ring varistor for the described circulating electron potsherd printing silver slurry carries out electrode sintering.
Wherein in an embodiment, the internal diameter size of described packing ring and described circulating electron potsherd is than for 1:1, and outside dimension is than for 0.8:1, and thickness is than for 1.5:1.
Wherein in an embodiment, described packing ring is rustless steel packing ring.
Wherein in an embodiment, the diameter of described boom and described circulating electron potsherd internal diameter are than for 0.95:1;
Described boom rear end is provided with screens, for positioning the described packing ring constituting described printing unit;
Described boom is provided with cone front end, for described packing ring and described circulating electron potsherd are sealed in described boom.
Wherein in an embodiment, described printing unit also includes silica gel pipe box, is placed on described boom front end, for compressing the described packing ring of interval series winding and described circulating electron potsherd;The outside dimension of the outside dimension of described silica gel pipe box and described circulating electron potsherd is than for 0.6:1, and the internal diameter size of described silica gel pipe box and the diameter dimension of described boom are than for 0.8:1.
Wherein in an embodiment, described printed apparatus includes:
First printing device, for printing described predetermined hop count, described predetermined arc length and equally spaced ohm silver silver slurry with the first thickness in each described circulating electron potsherd side of described printing unit;
First drying unit, for carrying out the first temperature drying to the printing unit after printing described ohm silver silver slurry;
Second printing device, described predetermined hop count, described predetermined arc length and the equally spaced argent silver slurry with the second thickness are printed in each described circulating electron potsherd side for the described printing unit after described first temperature is dried, and make every section of described argent silver slurry cover every section of described ohm silver silver slurry;
Second drying unit, for carrying out the second temperature drying to the described printing unit after printing described argent silver slurry.
Wherein in an embodiment, described ohm silver silver slurry is printed on the side of each circulating electron potsherd of described printing unit by described first printing device by silk screen printing;Described first printing device includes:
First silk-screen half tone, carry described predetermined hop count have with the first length be length, described ohm silver silver slurry bar of being width with described predetermined arc length, between the adjacent long edges of every described ohm silver silver slurry bar between ohm silver silver slurry of every section, described circulating electron potsherd side the distance of arc length;Described boom be positioned at the distance of described first thickness below described first silk-screen half tone, with described ohm silver silver starch bar long limit parallel lines be axle rotate, described ohm silver silver slurry bar long limit can cover each described circulating electron potsherd on described boom;
First silk-screen half tone driver, for driving described first silk-screen half tone to carry out Synchronous Transmission with the periphery of each circulating electron potsherd on described boom, the transmission speed of described first silk-screen half tone is made to be equal to the linear velocity of the described circulating electron potsherd periphery point closest with described first silk-screen half tone;
First boom driver, has the first interface connecting described boom, is used for controlling described boom with the first rotational speed;
First scraper plate, it is positioned at above described first silk-screen half tone and maintains static, tangent with the lower surface of described first silk-screen half tone and corresponding tangent line and described boom the rotating shaft in lower end with sharp triangle lower end and described first scraper plate is positioned at same vertical, scrapes ohm silver silver slurry of described first thickness for each circulating electron potsherd side on described boom.
Wherein in an embodiment, described first printing device also includes the second scraper plate, described second scraper plate is positioned at above described first silk-screen half tone and maintains static, there is sharp triangle lower end and described second scraper plate lower end tangent with the upper surface of described first silk-screen half tone, scrape completely into described first silk-screen half tone for described ohm silver silver being starched bar before scraping.
Wherein in an embodiment, the first scraper plate is positioned at described in described second scraper plate along the position of the distance of ohm silver silver slurry bar broadside described in above-mentioned first silk-screen half tone transmission direction front.
Wherein in an embodiment, described first printing device also includes the 3rd scraper plate, described 3rd scraper plate is positioned at below described first silk-screen half tone and liftable, can move horizontally along described first silk-screen half tone direction, there is sharp triangle upper end and described 3rd scraper plate upper end tangent with the upper surface of described first silk-screen half tone, for striking off the seepage described ohm silver silver slurry bottom described first silk-screen half tone after described scraping.
Wherein in an embodiment, described boom has the afterbody of described first interface shape, the equilateral polygon that it is limit number with described predetermined hop count that described first interface is shaped as.
Wherein in an embodiment, described first thickness is 20~30 μm.
Wherein in an embodiment, described first drying unit is chain-belt type drying unit, for the described printing unit after printing described ohm silver silver slurry is carried out the drying of the first temperature and sends described printing unit to described second printing device by chain belt.
Wherein in an embodiment, described first drying unit afterbody is provided with the first cooling fan, for carrying out air-cooled to the described printing unit after carrying out described first temperature drying.
Wherein in an embodiment, described first temperature is 300 DEG C~320 DEG C.
Wherein in an embodiment, described argent silver slurry is printed on each described circulating electron potsherd side of described printing unit by described second printing device by silk screen printing;Described second printing device includes:
Second silk-screen half tone, carry described predetermined hop count have with described first length be length, the described argent silver slurry bar that is width with described predetermined arc length, between the adjacent long edges of every described argent silver slurry bar between the argent silver slurry of every section, described circulating electron potsherd side the distance of arc length;Described boom be positioned at the distance of described second thickness below described second silk-screen half tone, with described argent silver starch bar long limit parallel lines be axle rotate;
Second silk-screen half tone driver, for driving described second silk-screen half tone to carry out Synchronous Transmission with the periphery of each circulating electron potsherd on described boom, the transmission speed of described second silk-screen half tone is made to be equal to the linear velocity of the point closest with described second silk-screen half tone of the described circulating electron potsherd periphery after described printing described ohm silver silver is starched;
Second boom driver, has the second interface connecting described boom, is used for controlling described boom with the second rotational speed;
4th scraper plate, it is positioned at above described second silk-screen half tone and maintains static, tangent with the lower surface of described second silk-screen half tone and corresponding tangent line and described boom the rotating shaft in lower end with sharp triangle lower end and described 4th scraper plate is positioned at same vertical, scrapes the argent silver slurry of described second thickness for each circulating electron potsherd side on described boom.
Wherein in an embodiment, described second printing device also includes the 5th scraper plate, described 5th scraper plate is positioned at above described second silk-screen half tone and maintains static, there is sharp triangle lower end and described 5th scraper plate lower end tangent with the upper surface of described second silk-screen half tone, scrape completely into described second silk-screen half tone for described argent silver being starched bar before scraping.
Wherein in an embodiment, described 4th scraper plate is positioned at described 5th scraper plate and starches the distance of article broadside along argent silver described in above-mentioned second silk-screen half tone transmission direction front.
Wherein in an embodiment, described second printing device also includes the 6th scraper plate, described 6th scraper plate is positioned at below described second silk-screen half tone and liftable and moving horizontally along described second silk-screen half tone direction, there is sharp triangle upper end and described 6th scraper plate upper end tangent with the upper surface of described second silk-screen half tone, for striking off the seepage described argent silver slurry bottom described second silk-screen half tone after described scraping.
Wherein in an embodiment, described scraper plate is the silica gel scraper plate with pliability.
Wherein in an embodiment, the described equilateral polygon that described second Interface Shape is is limit number with described predetermined hop count.
Wherein in an embodiment, described second thickness is 30~40 μm.
Wherein in an embodiment, described second drying unit is chain-belt type drying unit, for the described printing unit after printing described argent silver slurry is carried out the drying of the second temperature and sends described printing unit to described separation equipment by chain belt.
Wherein in an embodiment, described second drying unit afterbody is provided with the second cooling fan, for carrying out air-cooled to the described printing unit after carrying out described second temperature drying.
Wherein in an embodiment, described second temperature is 170 DEG C~200 DEG C.
Wherein in an embodiment, also include separation equipment, for separating the described circulating electron potsherd of the described printing unit after printing silver paste and described packing ring.
Wherein in an embodiment, described separation equipment is electromagnetic separator, and described electromagnetic separation wheel includes:
Electromagnetic separation is taken turns, and utilizes the attracting principle of electromagnetism by rotating packing ring described in the wheel sucking-off of described electromagnetic separation;
Rubber tape transport, take turns lower section for transmitting the described packing ring taken off from described boom and the described circulating electron potsherd printing silver paste to described electromagnetic separation, and after isolating described packing ring, described circulating electron potsherd is delivered to described calciner.
Wherein in an embodiment, described calciner includes:
Rustless steel Dropbox, is used for the described circulating electron potsherd after carrying separation, described circulating electron potsherd is sent into sintering furnace and is sintered and is transported by the described circulating electron potsherd after sintering;
Sintering furnace, for being sintered the described circulating electron potsherd after separating.
Above-mentioned side circumferential sectors electrode ring varistor preparation system, by using packing ring by spaced apart for the circulating electron potsherd of preparation side circumferential sectors electrode ring varistor, stringing together of the circulating electron potsherd interval of packing ring and the first predetermined number is printed predetermined hop count, predetermined arc length and equally spaced ag paste electrode by printed apparatus as printing unit in each circulating electron potsherd side printing unit, and by calciner, the circulating electron potsherd printing silver slurry is carried out electrode sintering and obtain side circumferential sectors electrode ring varistor.When above-mentioned circulating electron potsherd side printed electrode, packing ring and circulating electron potsherd interval conspire to create string, avoid circulating electron potsherd size inconsistent cause print unit printing face concavo-convex stepped make silver slurry can not print problem completely, the side circumferential sectors electrode ring varistor qualification rate of preparation is high, meet the demand of large-scale production, solve the problem that circulating electron potsherd shape requirement is very high, make the outside dimension of circulating electron potsherd just can put into production in ± 0.15mm scope, size selection need not be carried out when being sintered.
Accompanying drawing explanation
Fig. 1 is the side circumferential sectors electrode ring varistor preparation system structure chart of one embodiment of the invention;
Fig. 2 is the front schematic view of embodiment illustrated in fig. 1 side circumferential sectors electrode ring varistor;
Fig. 3 is the side schematic view of embodiment illustrated in fig. 1 side circumferential sectors electrode ring varistor;
Fig. 4 is the front schematic view of embodiment illustrated in fig. 1 packing ring 214;
Fig. 5 is the side schematic view of embodiment illustrated in fig. 1 packing ring 214;
Fig. 6 is the front schematic view of embodiment illustrated in fig. 1 boom 212;
Fig. 7 is embodiment illustrated in fig. 1 boom 212 side schematic view;
Fig. 8 is that embodiment illustrated in fig. 1 prints unit 210 schematic diagram;
Fig. 9 is the front schematic view of embodiment illustrated in fig. 1 the first printing device 231;
Figure 10 is the side schematic view of embodiment illustrated in fig. 1 the first printing device 231;
Figure 11 is the side view of embodiment illustrated in fig. 10 first interface device 2313;
Figure 12 is embodiment illustrated in fig. 10 first interface device 2313 and boom 212 junction enlarged drawing;
Figure 13 is the another side schematic diagram of embodiment illustrated in fig. 1 the first printing device 231;
Figure 14 is the side circumferential sectors electrode ring varistor preparation method flow chart of one embodiment of the invention;
Figure 15 is embodiment illustrated in fig. 14 step S110 flow chart;
Figure 16 is another flow chart of embodiment illustrated in fig. 14 step S110;
Figure 17 is embodiment illustrated in fig. 15 step S113 flow chart;
Figure 18 is embodiment illustrated in fig. 15 step S117 flow chart.
Detailed description of the invention
A kind of side circumferential sectors electrode ring varistor preparation system and corresponding preparation method, use packing ring by spaced apart for adjacent circulating electron potsherd, avoid circulating electron potsherd size inconsistent cause print unit printing face concavo-convex stepped make silver slurry can not print problem completely, the side circumferential sectors electrode ring varistor qualification rate of preparation is high, meet the demand of large-scale production, solve the problem that circulating electron potsherd shape requirement is very high, make the outside dimension of circulating electron potsherd just can put into production in ± 0.15mm scope, size selection need not be carried out when being sintered.And by print ohm silver silver slurry respectively and argent silver starch and carries out elder generation's height after low be divided into stoving process, solve the phenomenon of chromatography electrode hierarchy.Adopt the silver-colored pulp material of two kinds of different materials, both ensure that welding performance in turn ensure that the unit for electrical property parameters of side circumferential sectors electrode ring varistor.
Below in conjunction with drawings and Examples, one side of the present invention circumferential sectors electrode ring varistor preparation system and method are described in more detail.
Fig. 1 is the side circumferential sectors electrode ring varistor preparation system structure chart of one embodiment of the invention.With reference to Fig. 1, a kind of side circumferential sectors electrode ring varistor preparation system, including the printing unit 210 (with reference to Fig. 8) that circulating electron potsherd 100 (with reference to Fig. 2, Fig. 3), packing ring 214 (with reference to Fig. 4, Fig. 5) and boom 212 (with reference to Fig. 6) are constituted, printed apparatus 230, separation equipment 240 and calciner 250.
Use packing ring 214 by spaced apart for circulating electron potsherd 100, and stringing together packing ring 214 and circulating electron potsherd 100 interval as printing unit 210.Printed apparatus 230 is printing the unit 210 predetermined hop count of overall side printing, predetermined arc length and equally spaced ag paste electrode 300 (with reference to Fig. 2, Fig. 3), each circulating electron potsherd 100 side is made to print identical pattern, being then peeled off equipment 240 and separate printing the circulating electron potsherd 100 after silver is starched and packing ring 214 from the boom 212 printing unit 210, isolated circulating electron potsherd 100 is carried out electrode sintering and obtains side circumferential sectors electrode ring varistor by last calciner 250.
By using packing ring 214 by spaced apart for circulating electron potsherd 100, when circulating electron potsherd 100 side printed electrode, packing ring 214 and circulating electron potsherd 100 interval conspire to create string, avoid circulating electron potsherd 100 size inconsistent cause print unit 210 printing face concavo-convex stepped make silver slurry can not print problem completely, the side circumferential sectors electrode ring varistor qualification rate of preparation is high, meet the demand of large-scale production, solve the problem that circulating electron potsherd 100 shape requirement is very high, make the outside dimension of circulating electron potsherd 100 just can put into production in ± 0.15mm scope, size selection need not be carried out when being sintered.
Fig. 2 is the front schematic view of embodiment illustrated in fig. 1 side circumferential sectors electrode ring varistor, and Fig. 3 is the side schematic view of embodiment illustrated in fig. 1 side circumferential sectors electrode ring varistor.
The electrode of side circumferential sectors electrode ring varistor is distributed across circulating electron potsherd 100 circumference side, so being called for short again side electrode ring varistor.With reference to Fig. 2, it is illustrate (in other examples, it is possible to for other multiple electrode equidistant arrangement) for three segment electrodes, has three electrodes to be equidistantly printed on circulating electron potsherd 100 periphery.
Side electrode type ring varistor is Electro Magnetic Compatibility (ElectroMagneticCompatibility, the EMC) element that 300/400 series mini direct current generator is special, and the spark for motor eliminates and noise absorption, can increase motor service life.Electrode type ring varistor pad when assembling with motor in side three, at the side electrode of element, can substantially reduce the assembling thickness that motor internal is overall, meet the demand of the slimming of ultra-thin miniature motor.
Shown in Fig. 4, for the front schematic view of embodiment illustrated in fig. 1 packing ring 214, shown in Fig. 5, for the side schematic view that Fig. 1 is illustrated embodiment packing ring 214.
With reference to Fig. 2 and Fig. 4, the internal diameter size of packing ring 214 and circulating electron potsherd 100 ratio is for 1:1, and outside dimension ratio is for 0.8:1, and thickness ratio is for 1.5:1.Packing ring 214 guarantee circulating electron potsherd 100 identical from the internal diameter of circulating electron potsherd 100 is gone here and there with packing ring 214 and will not be produced relative movement between circulating electron potsherd 100 adjacent after boom 212 and packing ring 214 because internal diameter is different.Packing ring 214 and circulating electron potsherd 100 thickness ratio is for 1.5:1 (with reference to Fig. 3 and Fig. 5), widen the distance between two adjacent circulating electron potsherds 100, avoid the printing face causing printing unit 210 because circulating electron potsherd 100 size is inconsistent and present concavo-convex stepped, thus causing that silver slurry can not print problem completely;The side circumferential sectors electrode ring varistor qualification rate of preparation is high, meet the demand of large-scale production, solves the problem that circulating electron potsherd 100 shape requirement is very high.
Concrete, packing ring 214 can be rustless steel packing ring 214.Further, can be selected for the 430 stainless iron materials that the GB trade mark is 1Cr17 and make packing ring 214.430 stainless irons are the general steel grades with good decay resistance, and it is less than austenite to be added with stabilizing element titanium, heat conductivility and thermal coefficient of expansion, and heat-resist, its thermal coefficient of expansion only has 1.01 × 10-5/ DEG C, electronic ceramics sheet will not be produced stress injury by the manufacture process of side circumferential sectors multielectrode ring voltage-sensitive resistor.
Shown in Fig. 6, for embodiment illustrated in fig. 1 boom 212 front schematic view, shown in Fig. 7, for embodiment illustrated in fig. 1 boom 212 side schematic view.
The diameter of boom 212 and circulating electron potsherd 100 internal diameter are than for 0.95:1, above-mentioned boom 212 rear end is provided with the screens (figure does not mark) for blocking the packing ring 214 and circulating electron potsherd 100 constituting above-mentioned printing unit 210, and boom 212 is provided with the cone front end (figure does not mark) for above-mentioned packing ring 214 and above-mentioned circulating electron potsherd 100 being sealed in.
The Front-end Design of boom 212 becomes cone, conveniently circulating electron potsherd 100 and packing ring 214 is pierced into boom 212.It is 1.01 × 10 that boom 212 can be selected for thermal coefficient of expansion-5/ DEG C carbon steel material, less than other metal material thermal coefficient of expansions, at utmost decrease the course of processing stress effect to circulating electron potsherd 100.The diameter dimension of boom 212 is designed as 0.95 times of circulating electron potsherd 100 internal diameter, and boom 212 length can design can go here and there at every bar carries 200 electronic ceramics sheet quantity, it is ensured that the quantity every time printed, it may be achieved the yield of production line 20,000,000/month.
Boom 212 afterbody (with reference to Fig. 7) is designed to the joint of equilateral structure, is used for the corresponding interface unit with printing device and is connected.
Further, print unit 210 and also include silica gel pipe box 216 (with reference to Fig. 8), be placed on boom 212 front end, for compressing the above-mentioned packing ring 214 of interval series winding and above-mentioned circulating electron potsherd 100.The external diameter of the outside dimension of above-mentioned silica gel pipe box 216 and above-mentioned circulating electron potsherd 100 is than for 0.6:1, the diameter of the internal diameter size of above-mentioned silica gel pipe box 216 and above-mentioned boom 212 ratio is for 0.8:1, and be more beneficial for being locked boom 212 and do not affect and print silver slurry in circulating electron potsherd 100 side.Silica gel pipe box 216 selects with the high temperature resistant type of life-time service at 300 degrees Celsius, mainly it is made up of vinyl or low-phenyl silicone rubber material, silica gel pipe box 216 flexibility is used to push against circulating electron potsherd 100 and packing ring 214, ensure to compress the circulating electron potsherd 100 on boom 212 and packing ring 214, ensureing again have certain flexibility extension space at drying course, making annular electronic ceramics sheet 100 pressurized breakage rate in drying course is zero.
With reference to Fig. 1, printed apparatus 230 includes the first printing device the 231, first drying unit the 232, second printing device 233 and the second drying unit 234.By the first printing device 231 at the above-mentioned predetermined hop count of each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 printing, above-mentioned predetermined arc length and equally spaced ohm silver silver slurry with the first thickness, printing unit 210 after printing above-mentioned ohm silver silver slurry is carried out the first temperature drying by the first drying unit 232, second printing device 233 prints argent silver slurry in the side of above-mentioned printing unit 210 entirety, each above-mentioned circulating electron potsherd 100 side is made to print above-mentioned predetermined hop count, above-mentioned predetermined arc length and the equally spaced argent silver slurry with the second thickness, and make every section of above-mentioned argent silver slurry cover every section of above-mentioned ohm silver silver slurry;Above-mentioned printing unit 210 after printing above-mentioned argent silver slurry is carried out the second temperature drying by the second drying unit 234.
Shown in Fig. 9, for embodiment illustrated in fig. 1 the first printing device 231 front schematic view.
Shown in Figure 10, for embodiment illustrated in fig. 1 the first printing device 231 texture edge schematic diagram.
With reference to Fig. 9 and Figure 10, above-mentioned ohm silver silver slurry is printed on the side of each circulating electron potsherd 100 of above-mentioned printing unit 210 by the first printing device 231 by silk screen printing, specifically includes first silk-screen half tone the 2312, first silk-screen half tone driver (not shown), the first boom driver the 2314, first scraper plate the 2316, second scraper plate 2318 and the 3rd scraper plate 2319 (with reference to Figure 13).
First silk-screen half tone 2312 carry above-mentioned predetermined hop count have with the first length be length, above-mentioned ohm silver silver slurry bar of being width with above-mentioned predetermined arc length, between the adjacent long edges of every above-mentioned ohm silver silver slurry bar between ohm silver silver slurry of every section, above-mentioned circulating electron potsherd 100 side the distance of arc length.The parallel lines that above-mentioned boom 212 is positioned at the distance of above-mentioned first thickness below above-mentioned first silk-screen half tone 2312, starch the long limit of bar with above-mentioned ohm silver silver are that axle rotates, and the long limit of above-mentioned ohm silver silver slurry bar can cover each above-mentioned circulating electron potsherd on above-mentioned boom 212 100 (reference Figure 10).Second scraper plate 2318 is positioned at above above-mentioned first silk-screen half tone 2312 and maintains static, there is sharp triangle lower end and above-mentioned second scraper plate 2318 lower end tangent with the upper surface of above-mentioned first silk-screen half tone 2312, first scraper plate 2316 is positioned at the second scraper plate 2318 and along the position of the distance of the first above-mentioned ohm silver silver slurry bar broadside in silk-screen half tone 2312 transmission direction front and maintains static, first scraper plate 2316 has tangent with the lower surface of above-mentioned first silk-screen half tone 2312 and corresponding tangent line and above-mentioned boom 212 the rotating shaft in the lower end of sharp triangle lower end and above-mentioned first scraper plate 2316 and is positioned at same vertical.3rd scraper plate 2319 is positioned at below above-mentioned first silk-screen half tone 2312 and maintains static, and has sharp triangle upper end and above-mentioned 3rd scraper plate 2319 upper end tangent with the upper surface of above-mentioned first silk-screen half tone 2312.
When printing ohm silver silver slurry, drive boom 212 with the first rotational speed by the first boom driver 2314, drive above-mentioned first silk-screen half tone 2312 to carry out Synchronous Transmission with the periphery of each circulating electron potsherd 100 on above-mentioned boom 212 by the first silk-screen half tone driver (not shown), make the transmission speed of above-mentioned first silk-screen half tone 2312 be equal to the linear velocity of the above-mentioned circulating electron potsherd 100 periphery point closest with above-mentioned first silk-screen half tone 2312.Before printing, scraped in advance by the second scraper plate 2318 and above-mentioned ohm silver silver slurry bar is scraped completely into above-mentioned first silk-screen half tone 2312.Being scraped in advance by the second scraper plate 2318, make silver slurry can be pre-charged with half tone pattern, transfer performance is good, and the viscosity parameter for reducing silver slurry requires fairly obvious, it is possible to the application slurry of all of silver product on the market.
By controlling the position of ohm silver silver slurry bar on the first silk-screen half tone 2312, after above-mentioned boom 212 rotates one week, ohm silver silver slurry is scraped in each above-mentioned circulating electron potsherd 100 side printing unit 210, avoid boom 212 and turn the phenomenon of the side electrode skewness that hourly velocity instability causes, it is ensured that the uniformity of circulating electron potsherd 100 side electrode distribution.
When the first silk-screen half tone 2312 carrying ohm silver silver slurry bar is transferred to the lower end of the first scraper plate 2316, ohm silver silver is starched bar and is scraped each circulating electron potsherd 100 side printing unit 210 by the first scraper plate 2316.Further by setting the distance of the first thickness between boom 212 and the first silk-screen half tone 2312, scrape ohm silver silver slurry of the first thickness in each circulating electron potsherd 100 side printing unit 210 by the first scraper plate 2316.Concrete, the first thickness is 20~30 μm.
First silk-screen half tone 2312 adopts the screen frame of 10 × 12 inches to make, and adopts the 120T white silk screen of SEFAR company, silk screen tension force 14N/CM.By packing ring 214, circulating electron potsherd 100 is carried out interval, by using first scraper plate 2316 with pliability and the first silk-screen half tone 2312 with some tension, solve the problem because the inconsistent printing face caused of circulating electron potsherd 100 size is concavo-convex stepped and silver-colored slurry can not print completely further, it is ensured that print consistency of thickness and the uniformity of each circulating electron potsherd 100 side electrode of unit 210.
Carry out silk screen printing by Double-scraper (first scraper plate 2316 and the second scraper plate 2318), be that silver slurry layer consistency of thickness and the one-tenth-value thickness 1/10 of printing is guaranteed.
Further, with reference to Figure 10, above-mentioned boom 212 front end is arranged below top wheel 2311, it is ensured that it is constant that boom 212 rotates holding position in the process of printing.
Shown in Figure 11, for the side view of embodiment illustrated in fig. 10 first interface device 2313.Shown in Figure 12, for embodiment illustrated in fig. 10 first interface device 2313 and above-mentioned boom 212 junction enlarged drawing.
With reference to Figure 12, first boom driver 2314 has the first interface (figure does not mark) connecting above-mentioned boom 212, above-mentioned boom 212 has the afterbody of above-mentioned first interface shape, the equilateral polygon (with reference to Figure 11) that it is limit number with above-mentioned predetermined section number that above-mentioned first interface is shaped as, controls above-mentioned boom 212 with the first rotational speed by the first boom driver 2314.By arranging boom 212 tail shape and the identical regular polygon shape of the first boom driver 2314 interface, make boom 212 to be optionally plugged into first interface connects just can printed electrode, energy optional position resetting, can quickly connect, be rapidly separated, and production operation is good.
Shown in Figure 13, for embodiment illustrated in fig. 1 the first printing device 231 structure another side schematic diagram.
After printing completes, whole boom 212 product is lowered away from the first silk-screen half tone 2312 together with first interface device 2313 position, is convenient for changing another boom 212 product;3rd scraper plate 2319 (with reference to Figure 13) of the independent automatic lifting under the first silk-screen half tone 2312 can rise instantaneously to precalculated position (position that the 3rd scraper plate 2319 upper end is tangent with the upper surface of above-mentioned first silk-screen half tone 2312) and the pattern part bottom the first silk-screen half tone 2312 is scraped motion work simultaneously, cleans out printing process leaks ohm silver silver slurry under half tone.
Concrete, the first drying unit 232 is chain-belt type drying unit, and the above-mentioned printing unit 210 after printing above-mentioned ohm silver silver slurry is carried out the drying of the first temperature and sends above-mentioned printing unit 210 to above-mentioned second printing device 233 by chain belt.Concrete, above-mentioned first temperature is 300 DEG C~320 DEG C.
Further, first drying unit 232 afterbody is provided with the first cooling fan (not shown), for carrying out air-cooled to the above-mentioned printing unit 210 after carrying out above-mentioned first temperature drying, make the product after drying can be cooled to print the temperature of silver slurry in time, it is ensured that equipment continuous production.
Above-mentioned argent silver slurry is printed on each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 by the second printing device 233 by silk screen printing, including the second silk-screen half tone (not shown), the second silk-screen half tone driver (not shown), the second boom driver (not shown), the 4th scraper plate (not shown), the 5th scraper plate (not shown) and the 6th scraper plate (not shown).
Second silk-screen half tone carry above-mentioned predetermined hop count have with above-mentioned first length be length, the above-mentioned argent silver slurry bar that is width with above-mentioned predetermined arc length, between the adjacent long edges of every above-mentioned argent silver slurry bar between the argent silver slurry of every section, above-mentioned circulating electron potsherd 100 side the distance of arc length;Above-mentioned boom 212 be positioned at the distance of above-mentioned second thickness below above-mentioned second silk-screen half tone, with above-mentioned argent silver starch bar long limit parallel lines be axle rotate.Concrete, the second thickness is 30~40 μm.
Second silk-screen half tone driver drives above-mentioned second silk-screen half tone to carry out Synchronous Transmission with the periphery of each circulating electron potsherd 100 on above-mentioned boom 212, makes the transmission speed of above-mentioned second silk-screen half tone be equal to the linear velocity of the point closest with above-mentioned second silk-screen half tone of above-mentioned circulating electron potsherd 100 periphery after above-mentioned printing above-mentioned ohm silver silver is starched.Second boom driver, has the second interface connecting above-mentioned boom 212, controls above-mentioned boom 212 with the second rotational speed.4th scraper plate, it is positioned at above above-mentioned second silk-screen half tone and maintains static, tangent with the lower surface of above-mentioned second silk-screen half tone and corresponding tangent line and above-mentioned boom 212 the rotating shaft in lower end with sharp triangle lower end and above-mentioned 4th scraper plate is positioned at same vertical, scrapes the argent silver slurry of above-mentioned second thickness for each circulating electron potsherd 100 side on above-mentioned boom 212.5th scraper plate is positioned at above above-mentioned second silk-screen half tone and maintains static, there is sharp triangle lower end and above-mentioned 5th scraper plate lower end tangent with the upper surface of above-mentioned second silk-screen half tone, scrape completely into above-mentioned second silk-screen half tone for above-mentioned argent silver being starched bar before scraping.Above-mentioned 4th scraper plate is positioned at the 5th scraper plate and along the position of the distance of the second above-mentioned argent silver slurry article broadside in silk-screen half tone transmission direction front and maintains static.6th scraper plate is positioned at below above-mentioned second silk-screen half tone and maintains static, there is sharp triangle upper end and above-mentioned 6th scraper plate upper end tangent with the upper surface of above-mentioned second silk-screen half tone, for striking off the seepage above-mentioned argent silver slurry bottom above-mentioned second silk-screen half tone after above-mentioned scraping.
When printing argent silver slurry, drive boom 212 with the second rotational speed by the second boom driver, carried out Synchronous Transmission by the second silk-screen half tone driver above-mentioned second silk-screen half tone of driving with printing the periphery of each circulating electron potsherd 100 on the above-mentioned boom 212 after ohm silver silver is starched, and made the transmission speed of above-mentioned second silk-screen half tone be equal to the linear velocity of the above-mentioned circulating electron potsherd 100 periphery point closest with above-mentioned second silk-screen half tone.
Before printing, scraped in advance by the 5th scraper plate and above-mentioned ohm silver silver slurry article is scraped completely into above-mentioned first silk-screen half tone 2312.Being scraped in advance by the 5th scraper plate, make silver slurry can be pre-charged with half tone pattern, transfer performance is good, and the viscosity parameter for reducing silver slurry requires fairly obvious, it is possible to the application slurry of all of silver product on the market.
By controlling the position of argent silver slurry bar on the second silk-screen half tone, after above-mentioned boom 212 rotates one week, argent silver slurry is scraped in each above-mentioned circulating electron potsherd 100 side printing unit 210 printing ohm silver silver slurry, avoid boom 212 and turn the phenomenon of the side electrode skewness that hourly velocity instability causes, it is ensured that the uniformity of circulating electron potsherd 100 side electrode distribution.
When the second silk-screen half tone carrying argent silver slurry article is transferred to the lower end of the 4th scraper plate, argent silver slurry article is scraped each circulating electron potsherd 100 side printing unit 210 by the 4th scraper plate, and makes every section of argent silver slurry cover every section of ohm silver silver slurry.Further by setting the distance of the second thickness between boom 212 and the second silk-screen half tone, scrape the argent silver slurry of the second thickness in each circulating electron potsherd 100 side printing unit 210 by the 4th scraper plate.Concrete, the second thickness is 30~40 μm.
Concrete, first scraper plate the 2316, second scraper plate the 2318, the 3rd scraper plate the 2319, the 4th scraper plate, the 5th scraper plate and the 6th scraper plate are the silica gel scraper plate with pliability.The cross sectional shape of scraper plate is point triangle, and the contact surface of flexography is a line, and point triangle is easier to obtain desirable ink marks with less squeegee pressure.35 × 25mm of optional WATTS company scraped by glue, and the point that thickness is the sharp triangle that the glue of 70 degree is scraped is scraped.Selecting the frictioning with pliability as scraper plate, solving because the inconsistent printing face caused of circulating electron potsherd 100 size is rugged thus causing that silver slurry can not print problem completely.
Concrete, that above-mentioned second Interface Shape is is limit number with above-mentioned predetermined section number above-mentioned equilateral polygon.
Second drying unit 234 is chain-belt type drying unit, for the above-mentioned printing unit 210 after printing above-mentioned argent silver slurry is carried out the drying of the second temperature and sends above-mentioned printing unit 210 to above-mentioned separation equipment 240 by chain belt.Further, above-mentioned second drying unit 234 afterbody is provided with the second cooling fan, for carrying out air-cooled to the above-mentioned printing unit 210 after carrying out above-mentioned second temperature drying, make the product after drying can be cooled to print the temperature of silver slurry in time, it is ensured that equipment continuous production.Concrete, above-mentioned second temperature is 170 DEG C~200 DEG C.
By adopting two-layer electrode design, ground floor is ohm silver silver pulp material, is design for metal-semiconductor interconnection technique, and the second layer is high argent silver pulp material, is connect design for welding bump.Performing twice at the technique printing twice drying accordingly, stoving process is to adopt temperature in ground floor to dry, second layer oven drying at low temperature.Adopt secondary silk screen printing process, layering stoving process low after first height, solve chromatography electrode hierarchy phenomenon.Adopt the silver-colored pulp material of two kinds of unlike materials, both ensure that welding performance in turn ensure that the unit for electrical property parameters of side circumferential sectors multielectrode ring voltage-sensitive resistor.Designed by two-layer electrode, make the ag paste electrode THICKNESS CONTROL of preparation at 50~80 μm, fully meet the demand of motor welding, and to make qualification rate be 88%~98%.Employing double silver is starched, and is respectively adopted ohm silver silver slurry and argent silver slurry, is commercial silver pulp material, not only easily buying, convenient adjust but also can significantly reduce cost.
Separation equipment is electromagnetic separator, including: rubber tape transport and electromagnetic separation wheel.The transmission of rubber tape transport is from taking off above-mentioned packing ring above-mentioned boom and printing the above-mentioned silver-colored above-mentioned circulating electron potsherd starched to above-mentioned electromagnetic separation wheel lower section, and after isolating above-mentioned packing ring, above-mentioned circulating electron potsherd is delivered to above-mentioned calciner.Electromagnetic separation is taken turns, and utilizes the attracting principle of electromagnetism by rotating the above-mentioned electromagnetic separation wheel above-mentioned packing ring of sucking-off.Further, packing ring can be reused in the scraper collection above electromagnetic separation is taken turns, and the circulating electron potsherd separating packing ring through electromagnetic separation wheel can drop in rustless steel Dropbox.
Calciner 250 includes: rustless steel Dropbox (not shown) and sintering furnace (not shown).Above-mentioned circulating electron potsherd 100 after being separated by the carrying of rustless steel Dropbox, above-mentioned circulating electron potsherd 100 is sent into sintering furnace be sintered and transported by above-mentioned circulating electron potsherd 100 after above-mentioned sintering, and by sintering furnace, the above-mentioned circulating electron potsherd 100 after separating is sintered.
The sintering that above-mentioned circulating electron potsherd 100 after separating is carried out 8~15min by concrete above-mentioned sintering furnace at 550 DEG C~600 DEG C temperature obtains side circumferential sectors electrode ring varistor.
Shown in Figure 14, for the side circumferential sectors electrode ring varistor preparation method flow chart of one embodiment of the invention.
With reference to Figure 14, by the method that side circumferential sectors electrode ring varistor preparation system prepares side circumferential sectors electrode ring varistor, specifically include following steps:
Step S110: above-mentioned circulating electron potsherd 100 and above-mentioned packing ring 214 interval are gone here and there as printing unit 210 on above-mentioned boom 212, prints above-mentioned predetermined hop count, predetermined arc length and equally spaced silver slurry and dries in each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210.
By using packing ring by spaced apart for the circulating electron potsherd of preparation side circumferential sectors electrode ring varistor, and stringing together the circulating electron potsherd interval of packing ring and the first predetermined number as printing unit, print predetermined hop count, predetermined arc length and equally spaced ag paste electrode by printed apparatus in each circulating electron potsherd side of printing unit and dry.
By using packing ring by spaced apart for circulating electron potsherd, when circulating electron potsherd side printed electrode, packing ring and circulating electron potsherd interval conspire to create string, avoid circulating electron potsherd size inconsistent cause print unit printing face concavo-convex stepped make silver slurry can not print problem completely, the side circumferential sectors electrode ring varistor qualification rate of preparation is high, meet the demand of large-scale production, solve the problem that circulating electron potsherd shape requirement is very high, make the outside dimension of circulating electron potsherd just can put into production in ± 0.15mm scope, size selection need not be carried out when being sintered.
Step S130: split the above-mentioned printing unit 210 after above-mentioned drying, the above-mentioned circulating electron potsherd 100 after isolating above-mentioned packing ring 214 and printing silver slurry.
When packing ring 214 is rustless steel packing ring 214, take turns the 340 above-mentioned rustless steel packing rings 214 of sucking-off by the attracting principle of electromagnetism by above-mentioned electromagnetic separation.
Step S150: be sintered obtaining side circumferential sectors multielectrode ring varistor by the above-mentioned circulating electron potsherd 100 after isolated printing silver slurry.
It is be sintered obtaining above-mentioned side circumferential sectors multielectrode ring varistor to the above-mentioned circulating electron potsherd 100 after separating at 550 DEG C~600 DEG C temperature by above-mentioned sintering furnace by the step that the above-mentioned circulating electron potsherd 100 after isolated printing silver slurry is sintered obtaining side circumferential sectors multielectrode ring varistor.Concrete above-mentioned sintering time is 8~15min.
Shown in Figure 15, for embodiment illustrated in fig. 14 step S110 flow chart.
With reference to Figure 15, circulating electron potsherd 100 and above-mentioned packing ring 214 interval are gone here and there as printing unit 210 on above-mentioned boom 212 by step S110, print above-mentioned predetermined hop count, predetermined arc length and the equally spaced silver-colored step starched and carry out drying in each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 and specifically include following steps:
Step S111: above-mentioned circulating electron potsherd 100 and above-mentioned packing ring 214 interval are gone here and there on above-mentioned boom 212 and entangled above-mentioned boom 212 front portion with silica gel sheath obtain above-mentioned printing unit 210.
Step S113: print in each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 and there is the first thickness, above-mentioned predetermined hop count, above-mentioned predetermined arc length and equally spaced ohm silver silver slurry.
Step S115: the above-mentioned printing unit 210 after printing above-mentioned ohm silver silver slurry is carried out the first temperature drying.
Shown in Figure 16, for another flow chart of embodiment illustrated in fig. 14 step S110.
Step S116: to above-mentioned carry out the first temperature drying after above-mentioned printing unit 210 carry out air-cooled.
With reference to Figure 16, also include after the above-mentioned step that above-mentioned printing unit 210 after printing above-mentioned ohm silver silver slurry is carried out the first temperature drying to above-mentioned carry out the first temperature drying after above-mentioned printing unit 210 carry out air-cooled step.
Step S117: above-mentioned carry out the first temperature drying after each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 print there is the second thickness, above-mentioned predetermined hop count, above-mentioned predetermined arc length and equally spaced high argent silver slurry, and make every section of above-mentioned high argent silver slurry cover every section of above-mentioned ohm silver silver slurry.
Step S118: the above-mentioned printing unit 210 after printing above-mentioned high argent silver slurry is carried out the second temperature drying.
Step S119: the above-mentioned printing unit 210 after above-mentioned second temperature is dried carries out air-cooled.
Shown in Figure 17, for embodiment illustrated in fig. 15 step S113 flow chart.
Print the step with the first thickness, above-mentioned predetermined hop count, above-mentioned predetermined arc length and equally spaced ohm silver silver slurry with reference to Figure 17, step S113 in each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 and specifically include following steps:
Step S1131: print on the first silk-screen half tone 2312 with above-mentioned first length be long limit, ohm silver silver slurry bar of the predetermined hop count that is width with above-mentioned predetermined arc length, and make the arc length between every section, each above-mentioned circulating electron potsherd 100 side that distance the is above-mentioned printing unit 210 ohm silver silver slurry between the long limit of above-mentioned every ohm silver silver slurry bar.
Step S1133: by above-mentioned second scraper plate 2318 above-mentioned first silk-screen half tone 2312 scraped in advance and make above-mentioned ohm silver silver slurry be completely filled with above-mentioned first silk-screen half tone 2312.
Carry out silk screen printing by Double-scraper (first scraper plate 2316 and the second scraper plate 2318), be that silver slurry layer consistency of thickness and the one-tenth-value thickness 1/10 of printing is guaranteed.
Above-mentioned ohm silver silver slurry is printed on each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 by above-mentioned first silk-screen half tone 2312 after above-mentioned boom 212 rotates one week.
Step S1135: be that axle rotates with the parallel line in long limit starching bar with above-mentioned ohm silver silver by above-mentioned boom 212, above-mentioned first silk-screen half tone 2312 is with the size and Orientation transmission apart from the linear velocity of the shortest point of above-mentioned first silk-screen half tone 2312 of each above-mentioned circulating electron potsherd 100 excircle of above-mentioned printing unit 210 and prints ohm silver silver of the first thickness in each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 by above-mentioned first scraper plate 2316 and starches.
Step S1137: by the 3rd scraper plate 2319 by seepage at above-mentioned first silk-screen half tone 2312 end above-mentioned ohm silver silver slurry strike off.
Shown in Figure 18, for embodiment illustrated in fig. 15 step S117 flow chart.
With reference to Figure 18, step S117 above-mentioned carry out the first temperature drying after each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210 print there is the second thickness, above-mentioned predetermined hop count, above-mentioned predetermined arc length and equally spaced high argent silver slurry, and make the step that every section of above-mentioned high argent silver slurry covers every section of above-mentioned ohm silver silver slurry specifically include following steps:
Step S1171: print on above-mentioned second silk-screen half tone with above-mentioned first length be long limit, the argent silver slurry bar of the predetermined hop count that is width with above-mentioned predetermined arc length, and make the arc length between every section, each above-mentioned circulating electron potsherd 100 side that distance the is above-mentioned printing unit 210 argent silver slurry between the long limit of above-mentioned every argent silver slurry bar.
Step S1173: be that axle rotates with the parallel line in long limit starching bar with above-mentioned argent silver by above-mentioned boom 212, above-mentioned second silk-screen half tone is with the linear velocity co-rotating transmission of the closest point of each above-mentioned circulating electron potsherd 100 excircle and above-mentioned second silk-screen half tone of printing the above-mentioned printing unit 210 after ohm silver silver slurry.
Step S1175: by the 5th scraper plate above-mentioned second silk-screen half tone scraped in advance and make above-mentioned argent silver slurry be completely filled with above-mentioned second silk-screen half tone.
Step S1177: scraped the above-mentioned argent silver slurry of above-mentioned second thickness by above-mentioned 4th scraper plate in each above-mentioned circulating electron potsherd 100 side of above-mentioned printing unit 210, and make every section of above-mentioned high argent silver slurry cover every section of above-mentioned ohm silver silver slurry.
Above-mentioned argent silver slurry is printed on above-mentioned ohm silver silver slurry of each above-mentioned circulating electron potsherd 100 of above-mentioned printing unit 210 by above-mentioned second silk-screen half tone after above-mentioned boom 212 rotates one week.
Step S1179: seepage is struck off at the above-mentioned argent silver slurry at the bottom of above-mentioned second silk-screen half tone by above-mentioned 6th scraper plate.
Above above-described embodiment only have expressed the several embodiments of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that, for the person of ordinary skill of the art, without departing from the inventive concept of the premise, it is also possible to making some deformation and improvement, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (27)

1. a side circumferential sectors electrode ring varistor preparation system, for circulating electron potsherd is processed into ring varistor, it is characterised in that including:
Boom, for stringing together the described circulating electron potsherd of the first predetermined number;
Packing ring, for being located on described boom and isolating adjacent circulating electron potsherd;Described boom, circulating electron potsherd and packing ring constitute printing unit together;
Printed apparatus, for printing predetermined hop count, predetermined arc length and equally spaced silver slurry in each circulating electron potsherd side of described printing unit;
Calciner, obtains side circumferential sectors electrode ring varistor for the described circulating electron potsherd printing silver slurry carries out electrode sintering.
2. side according to claim 1 circumferential sectors electrode ring varistor preparation system, it is characterised in that the internal diameter size of described packing ring and described circulating electron potsherd is than for 1:1, and outside dimension is than for 0.8:1, and thickness is than for 1.5:1.
3. side according to claim 1 circumferential sectors electrode ring varistor preparation system, it is characterised in that described packing ring is rustless steel packing ring.
4. side according to claim 1 circumferential sectors electrode ring varistor preparation system, it is characterised in that the diameter of described boom and described circulating electron potsherd internal diameter are than for 0.95:1;
Described boom rear end is provided with screens, for positioning the described packing ring constituting described printing unit;
Described boom is provided with cone front end, for described packing ring and described circulating electron potsherd are sealed in described boom.
5. side according to claim 4 circumferential sectors electrode ring varistor preparation system, it is characterised in that described printing unit also includes silica gel pipe box, is placed on described boom front end, for compressing the described packing ring of interval series winding and described circulating electron potsherd;The outside dimension of the outside dimension of described silica gel pipe box and described circulating electron potsherd is than for 0.6:1, and the internal diameter size of described silica gel pipe box and the diameter dimension of described boom are than for 0.8:1.
6. side according to claim 1 circumferential sectors electrode ring varistor preparation system, it is characterised in that described printed apparatus includes:
First printing device, for printing described predetermined hop count, described predetermined arc length and equally spaced ohm silver silver slurry with the first thickness in each described circulating electron potsherd side of described printing unit;
First drying unit, for carrying out the first temperature drying to the printing unit after printing described ohm silver silver slurry;
Second printing device, described predetermined hop count, described predetermined arc length and the equally spaced argent silver slurry with the second thickness are printed in each described circulating electron potsherd side for the described printing unit after described first temperature is dried, and make every section of described argent silver slurry cover every section of described ohm silver silver slurry;
Second drying unit, for carrying out the second temperature drying to the described printing unit after printing described argent silver slurry.
7. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterised in that described ohm silver silver slurry is printed on the side of each circulating electron potsherd of described printing unit by described first printing device by silk screen printing;Described first printing device includes:
First silk-screen half tone, carry described predetermined hop count have with the first length be length, described ohm silver silver slurry bar of being width with described predetermined arc length, between the adjacent long edges of every described ohm silver silver slurry bar between ohm silver silver slurry of every section, described circulating electron potsherd side the distance of arc length;Described boom be positioned at the distance of described first thickness below described first silk-screen half tone, with described ohm silver silver starch bar long limit parallel lines be axle rotate, described ohm silver silver slurry bar long limit can cover each described circulating electron potsherd on described boom;
First silk-screen half tone driver, for driving described first silk-screen half tone to carry out Synchronous Transmission with the periphery of each circulating electron potsherd on described boom, the transmission speed of described first silk-screen half tone is made to be equal to the linear velocity of the described circulating electron potsherd periphery point closest with described first silk-screen half tone;
First boom driver, has the first interface connecting described boom, is used for controlling described boom with the first rotational speed;
First scraper plate, it is positioned at above described first silk-screen half tone and maintains static, tangent with the lower surface of described first silk-screen half tone and corresponding tangent line and described boom the rotating shaft in lower end with sharp triangle lower end and described first scraper plate is positioned at same vertical, scrapes ohm silver silver slurry of described first thickness for each circulating electron potsherd side on described boom.
8. side according to claim 7 circumferential sectors electrode ring varistor preparation system, it is characterized in that, described first printing device also includes the second scraper plate, described second scraper plate is positioned at above described first silk-screen half tone and maintains static, there is sharp triangle lower end and described second scraper plate lower end tangent with the upper surface of described first silk-screen half tone, scrape completely into described first silk-screen half tone for described ohm silver silver being starched bar before scraping.
9. side according to claim 8 circumferential sectors electrode ring varistor preparation system, it is characterised in that the first scraper plate is positioned at described second scraper plate along the position of the distance of ohm silver silver slurry bar broadside described in described first silk-screen half tone transmission direction front.
10. side according to claim 7 circumferential sectors electrode ring varistor preparation system, it is characterized in that, described first printing device also includes the 3rd scraper plate, described 3rd scraper plate is positioned at below described first silk-screen half tone and liftable, can move horizontally along described first silk-screen half tone direction, there is sharp triangle upper end and described 3rd scraper plate upper end tangent with the upper surface of described first silk-screen half tone, for striking off the seepage described ohm silver silver slurry bottom described first silk-screen half tone after described scraping.
11. side according to claim 7 circumferential sectors electrode ring varistor preparation system, it is characterised in that described boom has the afterbody of described first interface shape, the equilateral polygon that it is limit number with described predetermined hop count that described first interface is shaped as.
12. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterised in that described first thickness is 20~30 μm.
13. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterized in that, described first drying unit is chain-belt type drying unit, for the described printing unit after printing described ohm silver silver slurry is carried out the drying of the first temperature and sends described printing unit to described second printing device by chain belt.
14. side according to claim 13 circumferential sectors electrode ring varistor preparation system, it is characterised in that described first drying unit afterbody is provided with the first cooling fan, for carrying out air-cooled to the described printing unit after carrying out described first temperature drying.
15. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterised in that described first temperature is 300 DEG C~320 DEG C.
16. side according to claim 7 circumferential sectors electrode ring varistor preparation system, it is characterised in that described argent silver slurry is printed on each described circulating electron potsherd side of described printing unit by described second printing device by silk screen printing;Described second printing device includes:
Second silk-screen half tone, carry described predetermined hop count have with described first length be length, the described argent silver slurry bar that is width with described predetermined arc length, between the adjacent long edges of every described argent silver slurry bar between the argent silver slurry of every section, described circulating electron potsherd side the distance of arc length;Described boom be positioned at the distance of described second thickness below described second silk-screen half tone, with described argent silver starch bar long limit parallel lines be axle rotate;
Second silk-screen half tone driver, for driving described second silk-screen half tone to carry out Synchronous Transmission with the periphery of each circulating electron potsherd on described boom, the transmission speed of described second silk-screen half tone is made to be equal to the linear velocity of the point closest with described second silk-screen half tone of the described circulating electron potsherd periphery after described printing described ohm silver silver is starched;
Second boom driver, has the second interface connecting described boom, is used for controlling described boom with the second rotational speed;
4th scraper plate, it is positioned at above described second silk-screen half tone and maintains static, tangent with the lower surface of described second silk-screen half tone and corresponding tangent line and described boom the rotating shaft in lower end with sharp triangle lower end and described 4th scraper plate is positioned at same vertical, scrapes the argent silver slurry of described second thickness for each circulating electron potsherd side on described boom.
17. side according to claim 16 circumferential sectors electrode ring varistor preparation system, it is characterized in that, described second printing device also includes the 5th scraper plate, described 5th scraper plate is positioned at above described second silk-screen half tone and maintains static, there is sharp triangle lower end and described 5th scraper plate lower end tangent with the upper surface of described second silk-screen half tone, scrape completely into described second silk-screen half tone for described argent silver being starched bar before scraping.
18. side according to claim 17 circumferential sectors electrode ring varistor preparation system, it is characterised in that described 4th scraper plate is positioned at described 5th scraper plate and starches the distance of article broadside along argent silver described in above-mentioned second silk-screen half tone transmission direction front.
19. side according to claim 16 circumferential sectors electrode ring varistor preparation system, it is characterized in that, described second printing device also includes the 6th scraper plate, described 6th scraper plate is positioned at below described second silk-screen half tone and liftable and moving horizontally along described second silk-screen half tone direction, there is sharp triangle upper end and described 6th scraper plate upper end tangent with the upper surface of described second silk-screen half tone, for striking off the seepage described argent silver slurry bottom described second silk-screen half tone after described scraping.
20. according to the arbitrary described side circumferential sectors electrode ring varistor preparation system of claim 7,8,10,16,17,19, it is characterised in that described scraper plate is the silica gel scraper plate with pliability.
21. side according to claim 16 circumferential sectors electrode ring varistor preparation system, it is characterised in that the equilateral polygon that described second Interface Shape is is limit number with described predetermined hop count.
22. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterised in that described second thickness is 30~40 μm.
23. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterised in that also include separation equipment, for separating the described circulating electron potsherd of the described printing unit after printing silver paste and described packing ring;
Described second drying unit is chain-belt type drying unit, for the described printing unit after printing described argent silver slurry carries out the drying of the second temperature, and sends described printing unit to described separation equipment by chain belt.
24. side according to claim 23 circumferential sectors electrode ring varistor preparation system, it is characterised in that described second drying unit afterbody is provided with the second cooling fan, for carrying out air-cooled to the described printing unit after carrying out described second temperature drying.
25. side according to claim 6 circumferential sectors electrode ring varistor preparation system, it is characterised in that described second temperature is 170 DEG C~200 DEG C.
26. side according to claim 23 circumferential sectors electrode ring varistor preparation system, it is characterised in that described separation equipment is electromagnetic separator, and described electromagnetic separator includes:
Electromagnetic separation is taken turns, and utilizes the attracting principle of electromagnetism by rotating packing ring described in described electromagnetic separator sucking-off;
Rubber tape transport, for transmitting the described packing ring that takes off from described boom and printing the described circulating electron potsherd of silver paste to below described electromagnetic separator, and after isolating described packing ring, described circulating electron potsherd is delivered to described calciner.
27. side according to claim 3 circumferential sectors electrode ring varistor preparation system, it is characterised in that described calciner includes:
Rustless steel Dropbox, is used for the described circulating electron potsherd after carrying separation, described circulating electron potsherd is sent into sintering furnace and is sintered and is transported by the described circulating electron potsherd after sintering;
Sintering furnace, for being sintered the described circulating electron potsherd after separating.
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