A kind of structure that can effectively promote the halftone service life
Technical field
The utility model relates to solar-photovoltaic technology field, especially a kind of structure that can effectively promote the halftone service life.
Background technique
In recent years, solar battery sheet production technology is constantly progressive, and production cost constantly reduces, and transfer efficiency constantly mentions
Height is increasingly becoming the important sources of power supply so that the application of photovoltaic power generation becomes increasingly popular and grows rapidly.Solar battery
Luminous energy can be converted to electric energy, realize photovoltaic power generation by piece under irradiation by sunlight.
The production technology of solar battery sheet is more complicated, and in simple terms, the manufacturing process of solar battery specifically includes that
Making herbs into wool, diffusion, etching, plated film, printing and sintering etc..Wherein silk-screen printing is last one in entire cell piece manufacturing process
Process, by utilizing the saturating slurry of screen cloth hollow-out part, the basic principle of the non-impermeable slurry of hollow-out part prints on the positive and negative surface of silicon wafer
One layer of electrocondution slurry is brushed, electrode is formed after sintering and has the function that collect charge and conduction.Its print the halftone price that uses compared with
The problems such as height breaks version for a long time using easily there is spillage, and printing is abnormal, in addition, in halftone non-service stage, once there is particle
Object falls into the formation mesh blocking of screen cloth hollow-out parts or slurry becomes damp and rotten, peel off etc., how also can directly reduce the service life of halftone
The structure for designing a kind of service life that halftone can be improved, further decreases production cost and becomes more and more important.
Utility model content
The utility model discloses the structure that one kind can effectively promote the halftone service life, schemes are as follows:
A kind of structure that can effectively promote the halftone service life, including screen cloth printed patterns area, ink surface and printing surface, in which:
The position contacted on screen painting face with silicon wafer corner has been pasted with knife position adhesive tape and roll setting position adhesive tape, described knife position adhesive tape
The scraper that sticking position corresponds to ink surface side plays cutter position, and the roll setting position adhesive tape sticking position corresponds to scraping for ink surface side
Knife roll setting position.
Preferably, described knife position adhesive tape and roll setting position adhesive tape thickness are 25um-80um.
Preferably, described knife position adhesive tape is rectangle, and two of cutter position side have at least been corresponded on covering silicon wafer
Corner, while it is 0.1-20mm at a distance from screen cloth printed patterns area.
Preferably, roll setting position adhesive tape is two pieces of independences and the film for being attached at different location, and every piece of film should be extremely
The corner that roll setting position side is corresponded on silicon wafer is covered less, and roll setting position adhesive tape is at a distance from screen cloth printed patterns area
0.1-10mm。
Preferably, described knife position adhesive tape and roll setting position adhesive tape are PE films.
Preferably, described knife position adhesive tape and roll setting position adhesive tape are PET polyester films.
A kind of structure that can effectively promote the halftone service life, including screen cloth printed patterns area, ink surface and printing surface, wherein
The position contacted on screen painting face with silicon wafer corner has been pasted with knife position adhesive tape and roll setting position adhesive tape, described knife position adhesive tape
The scraper that sticking position corresponds to ink surface side plays cutter position, and the roll setting position adhesive tape sticking position corresponds to scraping for ink surface side
Knife roll setting position;Angle on the inside of the halftone outline border is respectively and fixedly provided with thickness arc filling block identical with halftone outline border;Institute
It states and is symmetrically fixed with lug on the outside of halftone outline border, lug surface is smooth;Silicon wafer is placed on workbench, is also installed on workbench
There is vacuum chuck;It is further fixed on protective device on the outside of halftone outline border, protective device includes support rod, volute spring, roller, protection
Film, bar shaped drag hook and buckle, the support rod is by being fixedly connected on halftone outline border, one end of support rod and volute spring
It is fixedly connected, the other end of volute spring is fixedly connected on drum inner surface, and when roller is rotated by external force, volute spring is generated
Deformation and accumulation of energy, after external force disappears, volute spring exoergic inverts back roller in situ, and protective film one end is fixed on outside roller
Surface is simultaneously wound on roller, and the protective film other end is fixedly connected with bar shaped drag hook, and the length of the protective film should at least can be around
Halftone outline border one encloses, and bar shaped drag hook is driving protective film after the circle of halftone outline border one, can be with the buckle ipsilateral positioned at halftone outline border
Cooperatively form locking.
Preferably, described knife position adhesive tape includes cementing layer, film layer and cured layer, and the cementing layer is attached to screen cloth
Between non-printing district and film layer, the film layer is PET polyester film, and the cured layer is wear-resistant paint;Described knife position
Adhesive tape overall thickness is 25 μm -80 μm, and shape is rectangle, should at least cover two sides that cutter position side has been corresponded on silicon wafer
Angle, described knife position adhesive tape are 0.1-20mm at a distance from screen cloth printed patterns area.
Preferably, roll setting position adhesive tape is two pieces of independences and the film for being attached at different location, and every piece of film should be extremely
The corner that roll setting position side is corresponded on silicon wafer is covered less, and the structure of every piece of film is identical with knife position adhesive tape is played;It is described
It is 0.1-10mm that roll setting position adhesive tape overall thickness, which is at a distance from 25 μm -80 μm, with screen cloth printed patterns area,.
Preferably, workbench both ends are provided with sliding slot, and vacuum chuck is slidably mounted in sliding slot, among vacuum chuck
For cavity, it can connect to form negative pressure with the vacuum line in workbench, lug is sucked.
The beneficial effect is that: by attaching special material in screen painting face designated position, not only increase screen painting face
Wearability, reduce halftone screen cloth because of long-time is by the contact wear of silicon wafer corner quick-fried version, and it is different to substantially reduce screen painting
Often, the utility model does not need to increase equipment and cost substantially, effectively improves producing line halftone service life, reduce use at
This, increases economic efficiency.
Detailed description of the invention
Fig. 1 is the ink surface schematic diagram for the structure that the utility model one kind can effectively promote the halftone service life;
Fig. 2 is the printing surface schematic diagram for the structure that the utility model one kind can effectively promote the halftone service life;
Fig. 3 is the schematic side view for the structure that the utility model one kind can effectively promote the halftone service life;
Fig. 4 is Section A-A schematic diagram in Fig. 1;
Fig. 5 is section B-B schematic diagram in Fig. 2;
Fig. 6 is the protective device schematic diagram for the structure that the utility model one kind can effectively promote the halftone service life;
In figure, halftone outline border 1, screen cloth non-printing district 21, screen cloth printed patterns area 22, silicon wafer 3, cementing layer 401, film layer
402, cured layer 403, play knife position adhesive tape 41, be roll setting position adhesive tape 42, arc filling block 5, ink surface 6, printing surface 7, lug 8, true
Suction disk 9, workbench 10, sliding slot 11, protective device 12, support rod 13, volute spring 14, roller 15, protective film 16, bar shaped are drawn
Hook 17, buckle 18.
Specific embodiment
In order to which those skilled in the art better understand the technical solution of the utility model, with reference to the accompanying drawing further
Explanation.
Embodiment one, as shown in Figure 1, 2, a kind of structure that can effectively promote the halftone service life, including screen cloth printed patterns area
22, ink surface 6 and printing surface 7, in which: the position contacted on screen painting face 7 with 3 corner of silicon wafer has been pasted with knife position adhesive tape
41 and roll setting position adhesive tape 42, play the scraper cutter position that adhesive tape 41 sticking position in knife position correspond to 6 side of ink surface, roll setting position adhesive tape
42 sticking positions correspond to the scraper roll setting position of 6 side of ink surface.
It plays knife position adhesive tape 41 and roll setting position adhesive tape 42 is all made of PE film, thickness is 25-80 μm, the thickness lower than 25 μm
Degree, can not play wear-resistant effect, if being higher than 80 μm of thickness, easily lead to graphic chamfer frame line and occur not printing or void
It is disconnected, in the present embodiment, plays knife position adhesive tape 41 and roll setting position adhesive tape 42 selects 50 μm of thickness, a knife position adhesive tape 41 is
The rectangle structure of 280cmX4.6cm, the frame that long side is parallel to screen cloth printed patterns area 22 attach, and edge mutual distance is
0.1-20mm, the distance more than 20mm, can still be worn, and can not play protection, if it is less than the distance of 0.1mm, will lead to
Corner location does not print, and the present embodiment uses the distance of 5mm, covers two corners that cutter position side has been corresponded on silicon wafer 3,
It attaches smooth;Roll setting position adhesive tape 42 is two pieces of independent adhesive tape, and shape can be rectangle, and triangle is round or arbitrary more
Side shape, cuts and is pasted for convenience of operator, and the present embodiment preferred dimension is the rectangle of 5cmX4cm, its long side is parallel
Chamfering grid line in screen cloth printed patterns area 22, the position distance 0.1-10mm attach, and similarly, hypertelorism can not be protected, distance
It crosses closely, does not print, the present embodiment uses the distance of 1mm, and two pieces of adhesive tape, which are covered each by, corresponds to roll setting position side on silicon wafer 3
One corner attaches smooth.In actual use, the structure can make the halftone service life from 19611pcs promoted to
32144pcs promotes significant effect.
Embodiment two, a kind of structure that can effectively promote the halftone service life, plays knife position adhesive tape 41 and roll setting position adhesive tape 42 is adopted
With PET polyester film, thickness is 50 μm, plays the rectangle that knife position adhesive tape 41 is 270cmx3.5cm size, roll setting position adhesive tape
42 be the right angled triangle of two pieces of a length of 4cm of right-angle side, and the non-straight arm of angle is parallel to the chamfering grid line in screen cloth printed patterns area 22,
It is remaining as in the first embodiment, in actual use, which can be such that halftone service life is promoted from 21356pcs to 35024pcs.
Embodiment three, as shown in figures 1 to 6, a kind of structure that can effectively promote the halftone service life, including screen cloth printed patterns area
22, ink surface 6 and printing surface 7, wherein the position contacted on screen painting face 7 with 3 corner of silicon wafer has been pasted with knife position adhesive tape
41 and roll setting position adhesive tape 42, play the scraper cutter position that adhesive tape 41 sticking position in knife position correspond to 6 side of ink surface, roll setting position adhesive tape
42 sticking positions correspond to the scraper roll setting position of 6 side of ink surface, for the position for wearing most serious in actual production process, lead to
Crossing attaching adhesive tape avoids screen cloth from directly rubbing with the corner of silicon wafer 3, increases screen cloth wearability, to play a protective role;Halftone
The angle of the inside of outline border 1 is respectively and fixedly provided with thickness arc filling block 5 identical with halftone outline border 1, can active balance screen cloth scraped
Knife passes to the pulling force of halftone outline border 1 when squeezing, make its stress more evenly, guarantee that it is not likely to produce in the long-term use process
Deformation;Lug 8 is symmetrically fixed on the outside of halftone outline border 1,8 surface of lug is smooth;Silicon wafer 3 is placed on workbench 10, work
Vacuum chuck 9 is also equipped on platform 10;Protective device 12 is further fixed on the outside of halftone outline border 1, protective device 12 includes support rod
13, volute spring 14, roller 15, protective film 16, bar shaped drag hook 17 and buckle 18, the support rod 13 is by being fixedly connected on
On halftone outline border 1, support rod 13 is fixedly connected with one end of volute spring 14, and the other end of volute spring 14 is fixedly connected on rolling
The inner surface of cylinder 15, when roller 15 is rotated by external force, volute spring 14 generates deformation and accumulation of energy, after external force disappears, taper
14 exoergic of spring inverts back roller 15 in situ, and 16 one end of protective film is fixed on 15 outer surface of roller and is wound on roller 15,
16 other end of protective film is fixedly connected with bar shaped drag hook 17, and the length of the protective film 16 can at least should be enclosed around halftone outline border 1 one,
Bar shaped drag hook 17 is driving protective film 16 after the circle of halftone outline border 1 one, and buckle 18 that can be ipsilateral with halftone outline border 1 is located at cooperates shape
At locking.
Further, playing knife position adhesive tape 41 includes cementing layer 401, film layer 402 and cured layer 403, and cementing layer 401 pastes
It is attached between screen cloth non-printing district 21 and film layer 402, adhesive strength, while cementing layer 401 and screen cloth non-printing district can be promoted
It is inert between emulsion on 21, avoid emulsion from destroying because chemical reaction occurs, film layer 402 is PET polyester film, materials
Convenient, cured layer 403 is wear-resistant paint, further enhances wear-resisting property;Playing 41 overall thickness of knife position adhesive tape is 25 μm -80 μm,
Shape is rectangle, should at least cover two corners that cutter position side has been corresponded on silicon wafer 3, plays knife position adhesive tape 41 and screen cloth prints
The distance in map brushing case area 22 is 0.1-20mm.
Further, roll setting position adhesive tape 42 is two pieces of independences and the film for being attached at different location, and every piece of film should be extremely
A corner for corresponding to roll setting position side on silicon wafer 3 is covered less, is cut and is pasted for convenience of operator, can have including three
Angular, rectangle, polygon, round various shapes selection, the structure of every piece of film is and knife position adhesive tape 41 is identical;Roll setting position glue
It is 0.1-10mm that 42 overall thickness of item, which is at a distance from 25 μm -80 μm, with screen cloth printed patterns area 22,.
Further, 10 both ends of workbench are provided with sliding slot 11, and vacuum chuck 9 is slidably mounted in sliding slot 11, very
It is cavity among suction disk 9, can connect to form negative pressure with the vacuum line in workbench 10, lug 8 is sucked.
Its working principle is that:
When printing, scraper advances in ink surface 6 and forms local extruding to screen cloth, when roll setting position is with knife position is played, net
Cloth non-printing district 21 is squeezed to rub with 3 corner of silicon wafer, now by between silicon wafer 3 and printing surface 7, corresponding to roll setting position and playing a knife
Adhesive tape is attached at position, so that screen cloth non-printing district 21 is no longer directly contacted with 3 corner of silicon wafer, is increased its wearability, is promoted work
Service life;When stopping printing, the vacuum feed of break vacuum sucker 9 can easily remove halftone, then pull bar shaped drag hook 17,
Drive protective film 16 after the circle of halftone one, it is fixed with buckle 18, to form protection to temporarily unused halftone, it can avoid particle
Object is fallen into screen cloth aperture, can also be protected emulsion not make moist, not scraped damage, and the life-cycle of halftone is further promoted.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solutions of the utility model, the technology of the art
Personnel embody the principles of the present invention to some variations that some of them part may be made, and belong to the utility model
Protection scope within.