CN103395271B - A kind of compounding machine - Google Patents
A kind of compounding machine Download PDFInfo
- Publication number
- CN103395271B CN103395271B CN201310326676.5A CN201310326676A CN103395271B CN 103395271 B CN103395271 B CN 103395271B CN 201310326676 A CN201310326676 A CN 201310326676A CN 103395271 B CN103395271 B CN 103395271B
- Authority
- CN
- China
- Prior art keywords
- roll
- assembly
- base material
- tension force
- force measuring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention relates to field of compounding, object is to provide a kind of compounding machine and complex method, described compounding machine comprises machine top, transition guide roller set, coating assembly, composite component, water-cooled assembly, preheat roll assembly, tension force measuring roll group, electric control box and point be listed in first support at two ends, machine top, the second support, on described the first support, be provided with coating mechanism and the first base material unreels assembly, on described the second support, be provided with the second base material and unreel assembly and rolling assembly, described composite component is arranged on the first support, described preheat roll assembly comprises respectively to the first base material, the first preheat roll of the second base material preheating and the second preheat roll, described the first preheat roll is arranged on the first base material and unreels on the path of transmitting the first base material between assembly and coating assembly. the technical program, by the adjustment that key component is arranged, is improved the reliability of joint product, and production efficiency is improved, and is applicable to the composite demand of modern flexible package base material.
Description
Technical field
The present invention relates to be coated with field of compounding, refer to especially a kind of compounding machine.
Background technology
Along with the development of Flexible-Packaging Industry, many equipment manufacturers have all carried out equipment complex partial structurtes at different levels and performanceImprove or brand-new design, improved mechanical properties. For example Chinese patent grant number is: CN101259772B without moltenAgent compounding machine, the design such as dust cover, safty shield that it pushes up by machine, has improved the stability of production efficiency and equipment, protectsDemonstrate,prove end product quality and staff's safety etc.
But seldom have manufacturer for coating and compound between distance carry out analysis and modification, most manufacturers still continue to use conventional compositeMachine: coating assembly is on a support, and composite component, on an other support, connects by frame between two supportsMode designs production. Wherein the A base material after exemplary complex machine coating and the distance of B base material are generally all greater than 6000mm,The shortcoming of this structure is: composite glue used mostly is PU polyurethane glue at present, and wherein A glue is polyalcohol, B glueFor acetic acid hydrogen fat, these two kinds of glue are all subject to the impact of moisture in air, and the insulation of glue, cause composite quality to decline,Even bring very large loss to user, allow the solvent-free compound marketing that is difficult to carry out.
Summary of the invention
The present invention proposes a kind of compounding machine and complex method, by the adjustment that key component is arranged, makes the reliability of joint productBe improved, production efficiency is improved, and is applicable to the composite demand of modern flexible package base material.
Technical scheme of the present invention is achieved in that a kind of compounding machine, comprises machine top, transition guide roller set, coating assembly, multipleCharge-coupled, water-cooled assembly, preheat roll assembly, tension force measuring roll group, electric control box and point be listed in two ends, machine top the first support,The second support, is provided with coating assembly on described the first support and the first base material unreels assembly, is provided with on described the second supportTwo base materials unreel assembly and rolling assembly, and described composite component is arranged on the first support, and it is right respectively that described preheat roll assembly comprisesThe first preheat roll of the first base material, the second base material preheating and the second preheat roll, described the first preheat roll is arranged on the first base material and unreelsBetween assembly and coating assembly, transmit on the path of the first base material.
In such scheme, by increasing the preheating of the first base material, and composite component and coating assembly are placed on to homonymy, thus,Shortened time and path length that after coating, base material exposes, the probability that composite glue is contacted with air moisture diminishes, simultaneously pre-The first base material after heat applies composite glue again, makes the temperature difference of compound first two base material to be composite less, and compound tense tension force is relativeStable, be conducive to after compound obtain smooth base material, greatly improve thus compound reliability.
Further, described composite component comprises composite roll, rubber roller and by pressure roller, described the second preheat roll is arranged on firstOn support, described composite roll is steel rider, and it is compound that this composite roll heats pressurization to the first base material and the second base material. At compound tenseHeat, the temperature that can make two kinds of composite base materials is more consistent and composite effect is better simultaneously again, and two base materials bind sooner.
Further, described tension force measuring roll group comprises the first tension force measuring roll, the second tension force measuring roll and the 3rd tension force measuring roll,The first tension force measuring roll is arranged on the first preheat roll to the transfer path of coating assembly, and the second tension force measuring roll is arranged on coating groupPart is to the transfer path of composite roll, and the 3rd tension force measuring roll is arranged on the second preheat roll to the transfer path of rubber roller. LogicalCross the above-mentioned detection to substrate tension everywhere, can accurately obtain in real time the production status of coating, to adjust in real time the speed of unreeling, fromAnd ensure compound stability.
Described tension force measuring roll includes pressure sensor, and described pressure sensor is arranged between the roller seat and support of tension force measuring roll,Described pressure sensor and electric control box communication connection. The signal controlling coating group that electric control box records according to pressure sensorTension force between part and composite component, plays the effect of eliminating cumulative errors, finally realizes synchronous object.
Described the first base material unreels assembly and includes servomotor and synchronize by belt the inflatable chuck being connected, institute with servomotorState on inflatable chuck air-expanding shaft is installed, described electric control box comprises the PLC controller of control connection servomotor, described pressureThe tension force detection signal of the first base material is fed back to PLC controller by power sensor, described servomotor, pressure sensor and PLCController forms closed-loop control system. Closed-loop control can make system operation more intelligent and stable.
Further, described coating assembly comprises metering roll, shifts steel rider, shifts rubber roll, is coated with steel rider, coating rubber roll and evenRubber roll, described smoothing roller is arranged in the transfer path between the second tension force measuring roll and coating rubber roll, and described transfer rubber roll is connected withRubber roll is changed dolly.
By the technical program, by reasonable adjustment with set up assembly, can be by need to walk 7 meters long after original coating in air,Shorten to existing 1000mm and just carry out compoundly with interior, the probability of contact with moisture is diminished and can reduce the overall body of equipmentLong-pending, save space. Ensure in addition the constancy of base material temperature and tension force, greatly improved compound reliability.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or prior artIn description, the accompanying drawing of required use is briefly described, and apparently, the accompanying drawing in the following describes is only of the present invention oneA little embodiment, for those of ordinary skill in the art, are not paying under the prerequisite of creative work, can also be according to thisA little accompanying drawings obtain other accompanying drawing.
Fig. 1 is the structural representation of a kind of compounding machine of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is retouched clearly and completelyState, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment. Based on the present inventionIn embodiment, those of ordinary skill in the art are not making the every other embodiment obtaining under creative work prerequisite,All belong to the scope of protection of the invention.
A kind of compounding machine, as shown in Figure 1, comprise machine top 1, transition guide roller set, coating assembly, composite component, water-cooled assembly,Preheat roll assembly, tension force measuring roll group, electric control box and point be listed in machine and push up the first support 3, second support 4 at 1 two ends, instituteState and on the first support 3, be provided with coating mechanism and the first base material unreels assembly 5, on described the second support 4, be provided with the second base materialUnreel assembly 6 and rolling assembly 7, described coating assembly and composite component are arranged on the first support 3, described preheat roll assemblyComprise the first preheat roll 8 to the first base material, the second base material preheating and the second preheat roll 9 respectively, described the first preheat roll 8 is establishedPut at the first base material and unreel on the path that between assembly 5 and coating assembly, the first base material transmits.
In such scheme, by increasing the preheating of the first base material, and composite component and coating assembly are placed on to homonymy, thus,Shortened time and path length that after coating, base material exposes, the probability that composite glue is contacted with air moisture diminishes, simultaneously pre-The first base material after heat applies composite glue again, makes the temperature difference of compound first two base material to be composite less, and compound tense tension force is relativeStable, be conducive to after compound obtain smooth base material, greatly improve thus compound reliability.
Further, described composite component comprises composite roll 10, rubber roller 11 and by pressure roller 12, described the second preheat roll 9Be arranged on the first support 3, described composite roll 10 is steel rider, and this composite roll 10 heats the first base material and the second base materialPressurize compound. Heat at compound tense, the temperature that can make two kinds of composite base materials is more consistent and composite effect is better simultaneously again, and twoBase material binds sooner.
Particularly, described coating assembly to the transfer path of composite roll 10 is less than 1500mm, and described the second tension force measuring roll 14 is establishedPut the centre position to the transfer path of composite roll 10 at coating assembly; Described the second preheat roll 9 is to the transmission of rubber roller 11Path is less than 1000mm, and described the 3rd tension force measuring roll 15 is arranged on the second preheat roll 9 to the transfer path of rubber roller 11Centre position.
Further, described tension force measuring roll group comprises the first tension force measuring roll 13, the second tension force measuring roll 14 and the 3rd tension forceMeasuring roll 15, the first tension force measuring rolls 13 are arranged on the first preheat roll 8 to the transfer path of coating assembly, the second tension force inspectionSurvey roller 14 and be arranged on coating assembly to the transfer path of composite roll 10, the 3rd tension force measuring roll 15 is arranged on the second preheat roll 9To the transfer path of rubber roller 11. By the above-mentioned detection to substrate tension everywhere, can accurately obtain in real time the production of coatingState, to adjust in real time the speed of unreeling, thereby ensures compound stability.
Described transition guide roller set comprises the rolling deflector roll of the compound rear base material of transmission arranging on machine top 1, this rolling deflector roll and composite rollWater-cooled assembly is set on the transfer path of 10, and described water-cooled assembly comprises water cooled rolls 16, and described composite roll 10 is to water cooled rolls 16Transfer path be less than 1000mm, the cornerite of the base material after compound on water cooled rolls 16 is not more than two of water cooled rolls 16 diameter values/ mono-; On transfer path between described rolling deflector roll and rolling assembly 7, be provided with the 4th tension force measuring roll 17. After compoundBase material obtain in time cooling and shaping, after crossing transmission rolling, be not prone to the situation of later stage modification, and outside transition transfer pathPut, be conducive to observe the rolling situation of base material.
Described tension force measuring roll includes pressure sensor, and described pressure sensor is arranged between the roller seat and support of tension force measuring roll,Described pressure sensor and electric control box communication connection. The signal controlling coating group that electric control box records according to pressure sensorTension force between part and composite component, plays the effect of eliminating cumulative errors, finally realizes synchronous object.
Described the first base material unreels assembly 5 and includes servomotor and synchronize by belt the inflatable chuck being connected with servomotor,On described inflatable chuck, air-expanding shaft is installed, described electric control box comprises the PLC controller of control connection servomotor, described inThe tension force detection signal of the first base material is fed back to PLC controller by pressure sensor, described servomotor, pressure sensor and PLCController forms closed-loop control system. Closed-loop control can make system operation more intelligent and stable.
Further, described coating assembly comprises metering roll 21, shifts steel rider 22, shifts rubber roll 23, is coated with steel rider 24, is coated withCloth rubber roll 25 and smoothing roller 26, described smoothing roller 26 is arranged on the transmission between the second tension force measuring roll 14 and coating rubber roll 25In path, described transfer rubber roll 23 is connected with rubber roll and changes dolly 2.
Utilize the complex method of compounding machine: A base material is through first preheat roll 8 preheatings, then transmission after being coated with by coating assemblyTo composite roll 10; B base material is sent to rubber roller 11 after the second preheat roll 9 preheatings; A, B base material by composite roll 10 withThe heating of extrusion cladding roller 10 that rubber roller is 11 and the bonding of glue coating and be combined into one, receive through water-cooled, after dryVolume;
Wherein, after the preheating of A base material, carry out tension force detection and tension force detection again after coating, after the preheating of B base material, also carry out tension forceDetect, by tension force detection signal control unwinding and rewinding speed and preheat temperature, keep the constant tension of base material; Wherein, A, BThe transfer rate of base material is less than 400m/min, the heating and temperature control of composite roll 10 in the scope of 40 °～80 °, A base materialCornerite on composite roll 10 is 60 °, and the cornerite of the base material after compound on water cooled rolls 16 is not more than water cooled rolls 16 diameter values1/2nd, A base material is less than 1500mm from preheat roll to the path of coating rubber roll 25, A base material is from coating rubber roll 25 to multipleThe path of closing roller 10 is less than 1000mm, and B base material is less than 1000mm from preheat roll to the path of composite roll 10, the base material after compoundPath from composite roll 10 to water cooled rolls 16 is less than 1000mm; Be less than 3500mm from water cooled rolls 16 to the path of rolling assembly 7,Rolling after rolling forward pull detects and flattens by rolling pressure roller.
By the technical program, by reasonable adjustment with set up assembly, can be by need to walk 7 meters long after original coating in air,Shorten to existing 1500mm and just carry out compoundly with interior, the probability of contact with moisture is diminished and can reduce the overall body of equipmentLong-pending, save space. Ensure in addition the constancy of base material temperature and tension force, greatly improved compound reliability.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all in spirit of the present invention and former, any amendment of doing, be equal to replacement, improvement etc., within protection scope of the present invention all should be included in.
Claims (7)
1. a compounding machine, comprises machine top (1), transition guide roller set, coating assembly, composite component, water-cooled assembly, preheat rollAssembly, tension force measuring roll group, electric control box and the first support (3), the second support (4) that divide the machine that is listed in to push up (1) two ends,On described the first support (3), be provided with coating assembly and the first base material and unreel assembly (5), on described the second support (4), establishBe equipped with the second base material and unreel assembly (6) and rolling assembly (7), it is characterized in that: described composite component is arranged on the first support (3)Upper, this composite component comprises composite roll (10), rubber roller (11) and by pressure roller (12), and described preheat roll assembly comprises pointOther the first preheat roll (8) and the second preheat roll (9) to the first base material, the second base material preheating, described the first preheat roll (8)Being arranged on the first base material unreels between assembly (5) and coating assembly and transmits on the path of the first base material; Described the second preheat roll (9)Be arranged on the first support (3) upper, described transition guide roller set comprises that the rolling of the upper compound rear base material of transmission arranging in machine top (1) leadsRoller, arranges water-cooled assembly on the transfer path between this rolling deflector roll and composite roll (10), and described water-cooled assembly comprises water cooled rolls (16),Described composite roll (10) to the transfer path of water cooled rolls (16) is less than 1000mm.
2. a kind of compounding machine according to claim 1, is characterized in that: described composite roll (10) is steel rider, and this is compoundIt is compound that roller (10) heats pressurization to the first base material and the second base material.
3. a kind of compounding machine according to claim 2, is characterized in that: described tension force measuring roll group comprises the first tension force inspectionSurvey roller (13), the second tension force measuring roll (14) and the 3rd tension force measuring roll (15), the first tension force measuring roll (13) is establishedPut at the first preheat roll (8) to the transfer path of coating assembly, the second tension force measuring roll (14) is arranged on coating assembly to multipleClose on the transfer path of roller (10), the 3rd tension force measuring roll (15) is arranged on the second preheat roll (9) to rubber roller (11)Transfer path on.
4. a kind of compounding machine according to claim 3, is characterized in that: described coating assembly is to the biography of composite roll (10)Send path to be less than 1500mm, described the second tension force measuring roll (14) is arranged on the transmission road of coating assembly to composite roll (10)The centre position in footpath; Described the second preheat roll (9) to the transfer path of rubber roller (11) is less than 1000mm, and the described the 3rdTension force measuring roll (15) is arranged on the centre position of the second preheat roll (9) to the transfer path of rubber roller (11).
5. a kind of compounding machine according to claim 4, is characterized in that: described tension force measuring roll includes pressure sensor,Described pressure sensor is arranged between the roller seat and support of tension force measuring roll, described pressure sensor and electric control box communication connection.
6. a kind of compounding machine according to claim 5, is characterized in that: described the first base material unreels assembly (5) and comprisesThere is servomotor and synchronize by belt the inflatable chuck being connected with servomotor, on described inflatable chuck, air-expanding shaft being installed, instituteState the PLC controller that electric control box comprises control connection servomotor, described pressure sensor is by the tension force inspection of the first base materialSurvey signal feedback to PLC controller, described servomotor, pressure sensor and PLC controller form closed-loop control system.
7. a kind of compounding machine according to claim 1, is characterized in that: described coating assembly comprise metering roll (21),Shift steel rider (22), shift rubber roll (23), be coated with steel rider (24), coating rubber roll (25) and smoothing roller (26),Described smoothing roller (26) is arranged in the transfer path between the second tension force measuring roll (14) and coating rubber roll (25), described in turnMove rubber roll (23) and be connected with rubber roll replacing dolly (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310326676.5A CN103395271B (en) | 2013-07-30 | 2013-07-30 | A kind of compounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310326676.5A CN103395271B (en) | 2013-07-30 | 2013-07-30 | A kind of compounding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103395271A CN103395271A (en) | 2013-11-20 |
| CN103395271B true CN103395271B (en) | 2016-05-04 |
Family
ID=49559086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310326676.5A Active CN103395271B (en) | 2013-07-30 | 2013-07-30 | A kind of compounding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103395271B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751664A (en) * | 2016-04-29 | 2016-07-13 | 重庆鑫仕达包装设备有限公司 | Multi-channel tape multi-layer co-compounding machine and using method thereof |
| CN105750167A (en) * | 2016-05-17 | 2016-07-13 | 佛山市南海区展闳机械有限公司 | PLC controlled automatic coating machine |
| CN107283997A (en) * | 2017-08-04 | 2017-10-24 | 广州通泽机械有限公司 | A kind of four layers of compounding machine |
| CN107498980B (en) * | 2017-09-18 | 2020-02-28 | 广州通泽机械有限公司 | Double-coating solvent-free compound machine and compound method thereof |
| CN109677095A (en) * | 2018-12-29 | 2019-04-26 | 东莞市正贤实业投资有限公司 | A kind of coating machine equipment |
| CN111645399A (en) * | 2020-06-15 | 2020-09-11 | 广州通泽机械有限公司 | Combination layout and control method of solvent-free and thermal recovery process |
| CN112721389B (en) * | 2020-11-20 | 2023-03-31 | 盐城旭华机械有限公司 | General compounding machine of automotive interior material |
| CN114474954A (en) * | 2022-01-26 | 2022-05-13 | 广州通泽机械有限公司 | Three-in-one composite system |
| CN114734691B (en) * | 2022-05-17 | 2023-09-08 | 福建省远辉纺织科技有限公司 | Production method of composite warp knitted fabric |
| CN219560212U (en) * | 2022-12-29 | 2023-08-22 | 重庆鑫仕达包装设备有限公司 | Six-roller coating mechanism and compounding machine thereof |
| CN117183556B (en) * | 2023-09-06 | 2024-06-14 | 广东银锋纺织有限公司 | Be used for hot melt adhesive tape membrane compounding machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE601401A (en) * | 1960-03-16 | 1900-01-01 | ||
| CN2515767Y (en) * | 2001-12-31 | 2002-10-09 | 爱默生网络能源有限公司 | Electrical control box |
| CN101259772B (en) * | 2008-04-29 | 2010-06-09 | 广州通泽机械有限公司 | Solvent-free composite machine |
| CN201410773Y (en) * | 2009-03-27 | 2010-02-24 | 深圳福瑞来电子有限公司 | Rubber coating machine rubber roll reversal control device |
| CN201483856U (en) * | 2009-07-17 | 2010-05-26 | 黄山永新股份有限公司 | Mechanical structure of tension control system of plastic film compounding machine |
| CN202271631U (en) * | 2011-10-20 | 2012-06-13 | 杭州东兴电讯材料有限公司 | Winding press roller mechanism for aluminum foil compound machine |
| CN202782088U (en) * | 2012-08-23 | 2013-03-13 | 宿迁亿泰自动化工程有限公司 | Full-automatic OCA lamination die-casting machine |
-
2013
- 2013-07-30 CN CN201310326676.5A patent/CN103395271B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103395271A (en) | 2013-11-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103395271B (en) | A kind of compounding machine | |
| CN106739452B (en) | A kind of transfer of wall paper, Embossing processing system | |
| EP2869100B1 (en) | Adhesion method and adhesion equipment, and method of manufacturing a structure | |
| CN203998317U (en) | Improve film single spreading volume film machine | |
| CN112895516B (en) | Fiber laying head for plasma-assisted laser in-situ forming and laying method | |
| WO2009125698A1 (en) | Winder | |
| CN205652888U (en) | A receive unwinding device for rolling up type product processing | |
| CN207290919U (en) | A kind of fusion sediment formula 3D printer material silk conveying mechanism | |
| CN207972355U (en) | Online Rotary refractive power Embosser | |
| CN204917334U (en) | Broad width paper coating machine feeding change of lap mechanism | |
| CN214419651U (en) | Plasma-assisted laser in-situ forming fiber laying head | |
| CN106710870B (en) | Multiple-spindle winding machine automatic jacketing device | |
| CN103170430A (en) | Coating machine structure | |
| WO2010140035A3 (en) | Apparatus and method for exchange of cores in a winding machines | |
| CN103979355B (en) | A kind of full-automatic rubber cloth cutting machine | |
| CN205452433U (en) | A rubberizing device for lithium - ion battery pole pieces is last | |
| CN205705651U (en) | A kind of waste material splicing device for compounding machine | |
| CN105774049B (en) | Corrugated paper liner is molded guider | |
| CN201201818Y (en) | Discharge apparatus | |
| CN210312653U (en) | Winding and unwinding integrated machine for composite sheet | |
| CN209832666U (en) | Hot-melting laminating embossing machine for down jacket fabric | |
| CN203959409U (en) | A kind of release paper pay-off machine structure of producing for carbon fibre initial rinse fabric | |
| CN103568334A (en) | Thermoplastic composite material winding equipment | |
| RU2550144C1 (en) | Unit for final formation of long-length flexible printed cable | |
| CN206999824U (en) | Composite board production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |