CN103394486A - On-line dirt prevention and removing device adopting ultrasonic wave focusing - Google Patents
On-line dirt prevention and removing device adopting ultrasonic wave focusing Download PDFInfo
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- CN103394486A CN103394486A CN2013103444743A CN201310344474A CN103394486A CN 103394486 A CN103394486 A CN 103394486A CN 2013103444743 A CN2013103444743 A CN 2013103444743A CN 201310344474 A CN201310344474 A CN 201310344474A CN 103394486 A CN103394486 A CN 103394486A
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Abstract
The invention provides an on-line dirt prevention and removing device adopting ultrasonic wave focusing. The on-line dirt prevention and removing device comprises a shell and an ultrasonic wave generator, and is characterized in that a liquid flowing channel is formed in the shell, a circulation cooling room, an amplification rod and a cold water conveying pipe are arranged in the shell, an ultrasonic transducer is arranged in the circulation cooling room, an on-line cleaning controller connected with the ultrasonic transducer is further connected to the ultrasonic wave generator, the amplification rod is of an inverted trapezoid-shaped structure, the top end of the amplification rod is a concaved surface and is distributed on the inner side of the shell in a semicircle focusing mode, the ultrasonic transducer is controlled by the on-line cleaning controller to convert an electric signal to mechanical energy of ultrasonic vibration, and then ultrasonic waves are emitted by the amplification rod to remove dirt. Due to the adoption of the structure, on-line cleaning control of internally arranged test electrodes or probes is achieved, effective cleaning in the on-line cleaning process can be achieved in an industrial automatic control mode, the problems of detaching, cleaning and calibrating of the internally arranged test electrodes or the probes are omitted, and complex product process requirements can be met.
Description
Technical field
The present invention relates to carry out apparatus for eliminating sludge for the electrode to checkout gear or the probe of the industry production processes such as sugaring, alkaline, water treatment, food, medicine, particularly a kind of online antiscaling and descaling device that is applicable to sugar manufacturing industry evaporation, sugar boiling process detecting instrument on-line measuring device built-in electrode or test probe.
Background technology
the sugar manufacturing industry evaporation, sugar boiling process generally adopts large tank to carry out, concentration in tank body, the liquid detectings such as temperature generally adopt electrode or probe to detect, industry is online to be detected in analytic process, under the environment for use of complexity, test electrode is easy to be subject to suspended particulate, chemical reagent, colloid, mineral matter or other sedimentary impact, electrode can occur to pollute and fouling, make sensitivity and the measuring accuracy of test electrode reduce, even entirely ineffective, therefore, need regularly test electrode to be cleaned, according to the electrode installation situation, external electrode is generally to use the electrode extraction instead backup electrode to carry out manual cleaning again, relatively cleaning method commonly used has mechanical cleaning, jet flow cleaning, manual and the automatic cleaning measure such as Ultrasonic Cleaning, but for built-in electrode or this method of test probe, just be not suitable for, the calibration of electrode and cleaning performance can affect the result of test greatly.
in China's sugar industry, commonly use two kinds of sulfurous method and carbonatation process and carry out rclarifying cane juice, contain a large amount of calcium carbonate in sugarcane juice due to these two kinds for the treatment of process, calcium sulfite and magnesium salts etc. become dirty composition, heat at sugarcane juice, evaporation and condensing crystallizing process are easy to form fine and close incrustation on equipment surface and test electrode, sugar refinery is generally taked to take turns the mode of washing to firing equipment and is removed these incrustation, but the surface of built-in testing electrode is not in the situation that dismantle, traditional high pressure water washing, the methods such as brusher are difficult to touch electrode surface, existing ultrasonic cleaning equipment on the market, there is no the wash equipment for built-in electrode, and ultrasonic frequency commonly used is generally at 15-40KHZ, also inapplicable under high temperature and high grey time-sharing environment in Closed Circulation in Sugar Production.
Summary of the invention
The object of the invention is to, a kind of online antiscaling, descaling cleaning device that is applicable to built-in test electrode or probe is provided, can carry out online antiscale, descaling function, can solve test electrode or the online use procedure of popping one's head in nothing change cleaning, has consequence devised compactness, practical, can significantly improve accuracy and the accuracy of test electrode or probe life cycle and test result, for industrial automatic control provides reliable technical support.
Purpose of the present invention is achieved through the following technical solutions:
the online antiscaling and descaling device of a kind of concentration ultrasonic, comprise housing and supersonic generator, it is characterized in that: described housing is provided with liquid flow path, be provided with the circulating cooling chamber in housing, the amplification bar, the cold water carrier pipe, the indoor ultrasonic transducer that is provided with of circulating cooling, described supersonic generator is connected with in addition the on-line cleaning controller and is connected with above-mentioned ultrasonic transducer, described amplification bar is inverted trapezoidal structure, top is concave surface, adopt the focusing housing inboard that is arranged in of semicircular in shape, control ultrasonic transducer by the on-line cleaning controller and convert electrical signals to the mechanical energy of ultrasonic vibration, distribute ultrasonic wave by the amplification bar again and carry out scale removal.
Described on-line cleaning controller comprises core control store module, supersonic generator control module, cleaning process adjusting control module, power module, touch-screen display control module, historical query module, alarm module, solenoid control module, cold water pipage control module, by core control store module, connects respectively supersonic generator control module, cleaning process adjusting control module, power module, touch-screen display control module, historical query module, alarm module, solenoid control module, cold water pipage control module.
Ultrasonic transducer of the indoor placement of a described circulating cooling, the corresponding amplification bar of ultrasonic transducer, circulating cooling chamber, ultrasonic transducer, the amplification bar in described housing is minimum is 4.
Being provided with cold water cool cycles pipe between described each circulating cooling chamber and circulating cooling chamber connects and is connected.
Described on-line cleaning controller is circumscribed with magnetic valve in addition, cold water injects delivery pump, by the on-line cleaning controller by the solenoid control switch being carried out the cold water periodic duty to circulation pipe, by to injecting the delivery pump gauge tap, carrying out the cold water carrier pipe is injected cold water work.
Described cold water carrier pipe is arranged and is placed along the amplification bar, forms facing to an amplification masthead end concave surface cooling water outlet is set.
Described housing is that hemisphere is connected shape with cylinder.
The opening part two ends of described housing also are provided with and are connected and installed seal.
Described liquid flow path is minimum is three.
Described ultrasonic frequency scope 20-400KHZ.
Adopt said structure and technical scheme, the present invention has following novelty:
1, on-line testing electrode or probe are carried out effective On-line Control cleaning, can realize on-line cleaning process industrial automation control;
2, adopt the amplification bar of focusing inverted trapezoidal concave surface of arranging faster electrode effectively to be cleaned;
3, exempt the on-line testing built-in electrode and unpick and wash and calibration problem, can meet the complex process needs;
4, housing is built-in with transducer and the design of the focusing separation of amplification bar, the cold water carrier pipe is arranged and is placed round the amplification bar, form facing to an amplification masthead end concave surface cooling water outlet is set, the Optimization for Ultrasonic Wave cleaning condition, guarantee the effective cleaning performance of ultrasonic wave to electrode preferably.
5, being provided with cold water cool cycles pipe between each circulating cooling chamber and circulating cooling chamber connects and is connected, looped the radiating effect of the indoor ultrasonic transducer of effective assurance circulating cooling by the cold water of cold water cool cycles Guan Guanli, extend the life-span of ultrasonic transducer 5.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is operation principle block diagram of the present invention;
Fig. 3 is the structural perspective of housing 1 of the present invention;
Fig. 4 is the structural front view of housing 1 of the present invention;
Fig. 5 is the structure top view of housing 1 of the present invention;
Fig. 6 is that housing 1 of the present invention is applied to the tank body reference diagram.
Be denoted as in figure:
1 housing, 2 supersonic generators, 3 circulating cooling chambers, 4 amplification bars, 5 ultrasonic transducers, 6 on-line cleaning controllers, 7 cold water carrier pipes, 8 magnetic valves, 9 cold water inject delivery pump, 10 electrodes, 11 liquid flow paths, 12 are connected and installed seal, 13 tank bodies, 31 cold water cool cycles pipes, 61 core control store modules, 62 supersonic generator control modules, 63 cleaning processes are regulated control module, 64 power modules, 65 touch-screen display control modules, 66 historical query modules, 67 alarm modules, 68 solenoid control modules, 69 cold water pipage control modules.
The specific embodiment
, below in conjunction with accompanying drawing, specific embodiments of the invention are described in further detail, but do not form any limitation of the invention.
As shown in Fig. 1,2,3,4,5,6:
the online antiscaling and descaling device of a kind of concentration ultrasonic, comprise housing 1 and supersonic generator 2, it is characterized in that: described housing 1 is provided with liquid flow path 11, be provided with circulating cooling chamber 3 in housing 1, amplification bar 4, cold water carrier pipe 7, be provided with ultrasonic transducer 5 in circulating cooling chamber 3, described supersonic generator 2 is connected with in addition on-line cleaning controller 6 and is connected with above-mentioned ultrasonic transducer 5, described amplification bar 4 is inverted trapezoidal structure, top is concave surface, adopt semicircle focusing housing 1 inboard that is arranged in, control ultrasonic transducer 5 by on-line cleaning controller 6 and convert electrical signals to the mechanical energy of ultrasonic vibration, distribute ultrasonic wave by amplification bar 4 again and carry out scale removal.
described on-line cleaning controller 6 comprises core control store module 61, supersonic generator control module 62, cleaning process is regulated control module 63, power module 64, touch-screen display control module 65, historical query module 66, alarm module 67, solenoid control module 68, cold water pipage control module 69, connect respectively supersonic generator control module 62 by core control store module 61, cleaning process is regulated control module 63, power module 64, touch-screen display control module 65, historical query module 66, alarm module 67, solenoid control module 68, cold water pipage control module 69.
The corresponding amplification bar 4 of 5, one ultrasonic transducers of ultrasonic transducer of the interior placement in a described circulating cooling chamber 35, circulating cooling chamber 3, ultrasonic transducer 5, the amplification bar 4 in described housing 1 is minimum is 4.
Being provided with cold water cool cycles pipe 31 between described each circulating cooling chamber 3 and circulating cooling chamber 3 connects and is connected, looped the radiating effect of the ultrasonic transducer 5 in effective assurance circulating cooling chamber 3 by the cold water in cold water cool cycles pipe 31 pipes, extend the life-span of ultrasonic transducer 5.
Described on-line cleaning controller 6 is circumscribed with magnetic valve 8 in addition, cold water injects delivery pump 9, by on-line cleaning controller 6 by magnetic valve 8 gauge taps being carried out the cold water periodic duty to circulation pipe 31, by to injecting delivery pump 9 gauge taps, carrying out cold water carrier pipe 7 is injected cold water work.
On-line cleaning controller 6 is integrated circuit controllers, can inject the On-line Control of delivery pump 9 to supersonic generator 2, ultrasonic transducer 5, magnetic valve 8, cold water, can also carry out that history is cleaned inquiry and situation occurred is realized warning function.
On-line cleaning controller 6 can be realized parameter setting, work period setting and data query task, has automatic cleaning and Manual-cleaning operation readiness function, can realize on-line cleaning process industrial automation control.
Cold water carrier pipe 7 is arranged and is placed along amplification bar 5, forms facing to amplification bar 5 top concave surfaces a cooling water outlet is set.
The opening part two ends of housing 1 also are provided with and are connected and installed seal 12, realize that housing 1 connects and carries out the transmission cable linear sealing is placed at tank body 13.
Ultrasonic frequency scope 20-400KHZ wherein; Wherein the cold water temperature of cold water carrier pipe 7 injections is 20～50 degree.
Below so that be used in the carrying out operation of the detecting electrode in the tank body of sugar refinery evaporation and further illustrate:
in the interior liquid glucose of tank body 13 of sugar refinery evaporization process carries out the detection of refractive power hammer degree, before use, at first open on-line cleaning controller 6, control magnetic valves 8 by on-line cleaning controller 6 and open cold water injection periodic duty to circulation pipe 31, guarantee ultrasonic transducer 5 its radiating effect under in working order in circulating cooling chamber 3, control simultaneously injection delivery pump 9 is opened and carried out cold water carrier pipe 7 is injected 30 degree cold water, again by facing to the cold water carrier pipe 7 of amplification bar 4 top concave surfaces cooling water outlet flow in housing, control and open supersonic generator 2 by line cleaning controller 6 again, the ultrasonic wave that produces focuses on mechanical energy by ultrasonic transducer 5 conversions, and be passed to test electrode to be cleaned 10 ends by focusing amplification bar 4 of arranging and carry out scale removal.Carry 7 cold water that inject by cold water, reach a certain amount of after, flowed out by three liquid flow paths 11 of housing 1.
The cold water that injects has been created local Ultrasonic Cleaning environment preferably, focusing amplification bar 4 of arranging cleans electrode 10 faster, on-line cleaning 3-5min can complete anti-scaling cleaning work, after cleaning task finishes, manual-lock or close automatically by the automatic setting operation cycle parameter that cold water injects and supersonic generator 2 gets final product.
Claims (10)
1. online antiscaling and descaling device of concentration ultrasonic, comprise housing (1) and supersonic generator (2), it is characterized in that: described housing (1) is provided with liquid flow path (11), be provided with circulating cooling chamber (3) in housing (1), amplification bar (4), cold water carrier pipe (7), be provided with ultrasonic transducer (5) in circulating cooling chamber (3), described supersonic generator (2) is connected with in addition on-line cleaning controller (6) and is connected with above-mentioned ultrasonic transducer (5), described amplification bar (4) is inverted trapezoidal structure, top is concave surface, adopt that semicircular in shape is focusing to be arranged in housing (1), control ultrasonic transducer (5) by on-line cleaning controller (6) and convert electrical signals to the mechanical energy of ultrasonic vibration, distribute ultrasonic wave by amplification bar (4) again and carry out scale removal.
2. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 1, it is characterized in that: described on-line cleaning controller (6) comprises core control store module (61), supersonic generator control module (62), cleaning process is regulated control module (63), power module (64), touch-screen display control module (65), historical query module (66), alarm module (67), solenoid control module (68), cold water pipage control module (69), connect respectively supersonic generator control module (62) by core control store module (61), cleaning process is regulated control module (63), power module (64), touch-screen display control module (65), historical query module (66), alarm module (67), solenoid control module (68), cold water pipage control module (69).
3. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 1, it is characterized in that: place a ultrasonic transducer (5) in a described circulating cooling chamber (3), the corresponding amplification bar (4) of a ultrasonic transducer (5), circulating cooling chamber (3), ultrasonic transducer (5), the amplification bar (4) in described housing (1) is minimum is 4.
4. according to claim 1 or 3 online antiscaling and descaling devices of described a kind of concentration ultrasonic is characterized in that: be provided with in addition cold water cool cycles pipe (31) between described each circulating cooling chamber (3) and circulating cooling chamber (3) and connect and be connected.
5. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 1 and 2, it is characterized in that: described on-line cleaning controller (6) is circumscribed with magnetic valve (8) in addition, cold water injects delivery pump (9), by on-line cleaning controller (6) by magnetic valve (8) gauge tap being carried out the cold water periodic duty to circulation pipe (31), by to injecting delivery pump (9) gauge tap, carrying out cold water carrier pipe (7) is injected cold water work.
6. the online descaling device of a kind of concentration ultrasonic according to claim 1, it is characterized in that: described cold water carrier pipe (7) is arranged and is placed along amplification bar (5), forms facing to an amplification bar (5) top concave surface a cooling water outlet is set.
7. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 1, it is characterized in that: described housing (1) is connected shape for hemisphere with cylinder.
8. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 7, it is characterized in that: the opening part two ends of described housing (1) also are provided with and are connected and installed seal (12).
9. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 1, it is characterized in that: described liquid flow path (11) is minimum is three.
10. the online antiscaling and descaling device of a kind of concentration ultrasonic according to claim 1, is characterized in that: described ultrasonic frequency scope 20-400KHZ.
Priority Applications (1)
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|---|---|---|---|
| CN201310344474.3A CN103394486B (en) | 2013-07-30 | 2013-07-30 | A kind of concentration ultrasonic passivation on line apparatus for eliminating sludge |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310344474.3A CN103394486B (en) | 2013-07-30 | 2013-07-30 | A kind of concentration ultrasonic passivation on line apparatus for eliminating sludge |
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| CN103394486A true CN103394486A (en) | 2013-11-20 |
| CN103394486B CN103394486B (en) | 2015-12-02 |
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| CN201310344474.3A Expired - Fee Related CN103394486B (en) | 2013-07-30 | 2013-07-30 | A kind of concentration ultrasonic passivation on line apparatus for eliminating sludge |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106907723A (en) * | 2016-08-31 | 2017-06-30 | 湖北瑜晖超声科技有限公司 | A kind of boiler ash removal device |
| CN110479687A (en) * | 2019-08-01 | 2019-11-22 | 合肥国轩高科动力能源有限公司 | A kind of ultrasonic cleaning equipment of power battery aluminum hull |
| CN111073678A (en) * | 2018-10-22 | 2020-04-28 | 中国石油化工股份有限公司 | Ultrasonic quenching device capable of removing coke on line and application thereof |
| CN111286747A (en) * | 2018-12-10 | 2020-06-16 | 彭志军 | Built-in ultrasonic electrolysis system oxyhydrogen device |
| CN111360000A (en) * | 2019-10-30 | 2020-07-03 | 江苏核电有限公司 | Ultrasonic vibration decontamination device and decontamination method for primary circuit sampling pipeline |
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| CN111286747A (en) * | 2018-12-10 | 2020-06-16 | 彭志军 | Built-in ultrasonic electrolysis system oxyhydrogen device |
| CN110479687A (en) * | 2019-08-01 | 2019-11-22 | 合肥国轩高科动力能源有限公司 | A kind of ultrasonic cleaning equipment of power battery aluminum hull |
| CN111360000A (en) * | 2019-10-30 | 2020-07-03 | 江苏核电有限公司 | Ultrasonic vibration decontamination device and decontamination method for primary circuit sampling pipeline |
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| CN103394486B (en) | 2015-12-02 |
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