CN103394261B - A kind of single blower fan weldering cigarette absorption cleaning device - Google Patents
A kind of single blower fan weldering cigarette absorption cleaning device Download PDFInfo
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Abstract
本发明公开了一种单风机焊烟吸收净化器,属于焊烟处理技术领域。本发明的一种单风机焊烟吸收净化器,包括吸烟机构、焊烟净化机构和焊烟跟踪机构,所述的吸烟机构包括风机,该风机将焊接烟尘吸收并输送至焊烟净化机构;所述的焊烟净化机构包括净化室和反冲器,该反冲器位于净化室内部,且该反冲器的底部与净化室相连通,净化室内部装有净化液,上述的风机将焊接烟尘输送至反冲器内部的净化液中;所述的焊烟跟踪机构作用于吸烟机构,用于控制吸烟机构以焊接速度跟踪吸收焊接烟尘。本发明能够根据焊接的速度和焊接各方位的需要跟踪吸收焊烟,焊烟吸收净化的效率大大提高,且吸程由现有技术中的300毫米增加到380毫米。
The invention discloses a single fan welding smoke absorption purifier, which belongs to the technical field of welding smoke treatment. A single-fan welding fume absorption purifier of the present invention includes a smoking mechanism, a welding fume purification mechanism and a welding fume tracking mechanism. The smoking mechanism includes a fan, and the fan absorbs welding fume and transports it to the welding fume purification mechanism; The welding fume purification mechanism described above includes a clean room and a recoil device, the recoil device is located inside the clean room, and the bottom of the recoil device communicates with the clean room, the inside of the clean room is equipped with a purification liquid, and the above-mentioned fan blows the welding fume It is delivered to the cleaning liquid inside the recoiler; the welding fume tracking mechanism acts on the smoking mechanism, and is used to control the smoking mechanism to track and absorb welding fume at a welding speed. The invention can track and absorb welding fumes according to the welding speed and welding directions, greatly improves the efficiency of welding fume absorption and purification, and the suction stroke is increased from 300 mm in the prior art to 380 mm.
Description
技术领域 technical field
本发明属于焊烟处理技术领域,更具体地说,本发明涉及一种单风机焊烟吸收净化器。 The invention belongs to the technical field of welding fume treatment, and more specifically, the invention relates to a single fan welding fume absorption purifier.
背景技术 Background technique
在锅炉制造行业、重型机械、车辆制造、造船发电机组制造等领域中,都拥有大型的焊接车间。在这些车间里,一般都有数十台、上百台电焊机或数台大型自动焊接设备,这些焊机同时工作时,车间内焊接烟尘含量很高,严重地污染着空气,危害焊接人员及周围人员的身体健康。产生焊烟的焊接方法主要是手弧焊接和气体保护焊接。在手弧焊接中,钛钙型酸性焊条和低氢型碱性焊条所产生烟尘的主要成分是Fe3O4、MnO2、SiO2和Fe2O3,还有一定量的其它化学成分,如MgO、CaO、TiO2、Na2O、CaF2、NaF等。在气体保护焊接中排出的有害气体和物质主要有:NOX、CO、O3、氟化物和卤化物等。在现代工业领域中,金属材料的焊接是最基础的结构件加工工序之一。然而在焊接技术飞速发展的同时,焊接烟尘对环境和焊工带来的危害却尚未引起足够的重视。在焊接过程中,产生大量的电焊烟尘,污染作业环境,在通风不良的情况下,烟尘浓度通常超出国家标准数倍,可引起电焊工尘肺、锰中毒、呼吸道炎症、神经衰弱症等多种职业危害。 In boiler manufacturing industry, heavy machinery, vehicle manufacturing, shipbuilding generator set manufacturing and other fields, there are large welding workshops. In these workshops, there are generally dozens or hundreds of electric welding machines or several large-scale automatic welding equipment. When these welding machines work at the same time, the welding fume content in the workshop is very high, which seriously pollutes the air and endangers welding personnel and workers. The health of those around you. The welding methods that generate welding fume are mainly manual arc welding and gas shielded welding. In manual arc welding, the main components of fumes produced by titanium-calcium type acid electrodes and low hydrogen type basic electrodes are Fe 3 O 4 , MnO 2 , SiO 2 and Fe 2 O 3 , and there are certain other chemical components, such as MgO, CaO, TiO 2 , Na 2 O, CaF 2 , NaF, etc. Harmful gases and substances discharged in gas shielded welding mainly include: NO X , CO, O 3 , fluorides and halides, etc. In the field of modern industry, the welding of metal materials is one of the most basic structural parts processing procedures. However, with the rapid development of welding technology, the harm of welding fume to the environment and welders has not yet attracted enough attention. During the welding process, a large amount of welding fume is produced, which pollutes the working environment. In the case of poor ventilation, the concentration of smoke and dust usually exceeds the national standard by several times, which can cause welder pneumoconiosis, manganese poisoning, respiratory inflammation, neurasthenia and other occupations harm.
目前,对焊烟进行收集处理的方法主要有两种:一种是在工件的焊接作业区域进行整体抽风,对烟雾进行收集处理,该方法虽然操作简单,但抽风面积较大,故整体抽风量大,能耗高,且除烟效果不理想;另一种是采用点对点的方式,即对于单个焊接点产生的焊烟用一个较小的抽风口单独进行收集处理,该方法要求的抽风量小,具有使用灵活、方便、节能等优点。 At present, there are two main methods for collecting and processing welding fume: one is to carry out overall ventilation in the welding operation area of the workpiece to collect and process the smoke. large, high energy consumption, and unsatisfactory smoke removal effect; the other is to use a point-to-point method, that is, to collect and process the welding fume generated by a single welding point with a small exhaust port, which requires a small amount of exhaust air , has the advantages of flexible use, convenience, and energy saving.
目前,国内对焊烟净化大多数采用工业滤布过滤法、湿法及活性炭吸附法,这几种方法都有无法克服的缺点。如工业滤布风孔的疏密与风量大小之间的矛盾,且需要经常更换过滤器,维护使用成本高;在湿法处理中,处理大量烟尘时,存在化学药物频繁更换及化学水槽移动的矛盾;活性炭吸附又需要长时间的活化过程。这些矛盾都是几乎无法克服的,再加上目前吸烟罩大多数采用固定式,这对移动的焊枪产生的焊烟来说,吸收量极少,大量的焊烟扩散到空气中,且现有技术中焊烟吸收净化装置的吸程一般为300mm,吸程较短,不方便充分吸收焊烟。目前,有一种装置是将吸烟罩固定在焊接工人用的防护面具上,这种方法虽然解决了吸烟罩移动问题,但一般的防护面具都在焊烟的射流区以外,所以,安装在面具上的吸烟罩也不能将焊烟全部吸入净化机内,加之管道较大,所以对工人操作极为不便。 At present, most of domestic welding fume purification adopts industrial filter cloth filtration method, wet method and activated carbon adsorption method, and these methods have insurmountable shortcomings. For example, there is a contradiction between the density of the air holes of the industrial filter cloth and the size of the air volume, and the filter needs to be replaced frequently, and the maintenance cost is high; in the wet treatment, when dealing with a large amount of smoke and dust, there are frequent replacement of chemicals and the movement of the chemical tank Contradiction; activated carbon adsorption requires a long activation process. These contradictions are almost insurmountable. In addition, most of the current smoke hoods are fixed, which absorbs very little for the welding fume produced by the moving welding torch, and a large amount of welding fume diffuses into the air, and the existing The suction range of the welding fume absorption and purification device in the technology is generally 300mm, and the suction range is short, which is inconvenient to fully absorb the welding fume. At present, there is a device that fixes the smoke hood on the protective mask used by the welding workers. Although this method solves the problem of moving the smoke hood, the general protective mask is outside the jet area of the welding fume, so it is better to install it on the mask. The smoke hood can not suck all the welding fume into the purifier, and the pipeline is relatively large, so it is extremely inconvenient for workers to operate.
通过专利检索,关于焊接烟尘的净化处理方法已有相关的技术方案公开,如:中国专利申请号:201220363674.4,申请日:2012年7月25日,发明创造名称为:耐磨件修复用除尘净化装置,该申请案包括有吸尘箱体、水箱,所述吸尘箱体顶部设置有吸尘进接头,吸尘箱体内设置有将吸尘箱体底部隔开为吸尘抽屉室的过滤板,吸尘抽屉室中设置有可拉开的抽屉,吸尘箱体上部侧壁安装有管接头,管接头上接有铝铂软管,位于吸尘箱体内还竖向设置有遮住管接头与吸尘箱体侧壁连通处的过滤网;所述水箱上设置有出烟接头、接入铝铂软管的进烟接头,水箱顶部安装有进水管,水箱底部安装有出水管。该申请案能够对堆焊修复产生的烟尘进行净化,在一定程度上降低了堆焊修复对环境的污染,但是其焊接烟尘的净化效率低,且无法根据焊接的速度和焊接各方位的需要跟踪吸收焊烟。 Through patent retrieval, relevant technical schemes have been disclosed about the purification treatment method of welding fume, such as: Chinese patent application number: 201220363674.4, application date: July 25, 2012, and the name of the invention is: Dust removal and purification for wear-resistant parts repair device, the application includes a dust collection box and a water tank, the top of the dust collection box is provided with a suction inlet joint, and the dust collection box is provided with a filter plate that separates the bottom of the dust collection box into a suction drawer room , There are drawers that can be opened in the dust collection drawer room, pipe joints are installed on the upper side wall of the dust collection box, and aluminum platinum hoses are connected to the pipe joints. The filter screen at the connection with the side wall of the vacuum box; the water tank is provided with a smoke outlet joint and a smoke inlet joint connected to an aluminum-platinum hose, a water inlet pipe is installed on the top of the water tank, and a water outlet pipe is installed on the bottom of the water tank. This application can purify the fume generated by surfacing repair, which reduces the environmental pollution of surfacing repair to a certain extent, but its purification efficiency of welding fume is low, and it cannot be tracked according to the welding speed and welding positions. Absorb welding fumes.
发明内容 Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有技术中焊烟的吸收净化效率低的不足,提供了一种单风机焊烟吸收净化器,采用本发明的技术方案,利用气流反冲水雾化浮球过滤的方式,大大提高了烟尘的净化效率,且阻力小,吸程大。 The purpose of the present invention is to overcome the disadvantages of the low efficiency of welding fume absorption and purification in the prior art, and provide a single-fan welding fume absorption and purifier, adopting the technical scheme of the present invention, using air flow recoil water to atomize floating balls to filter The method greatly improves the purification efficiency of smoke and dust, and has small resistance and large suction range.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为: In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种单风机焊烟吸收净化器,包括吸烟机构、焊烟净化机构和焊烟跟踪机构,所述的吸烟机构包括风机,该风机将焊接烟尘吸收并输送至焊烟净化机构;所述的焊烟净化机构包括净化室和反冲器,该反冲器位于净化室内部,且该反冲器的底部与净化室相连通,净化室内部装有净化液,上述的风机将焊接烟尘输送至反冲器内部的净化液中;所述的焊烟跟踪机构作用于吸烟机构,用于控制吸烟机构以焊接速度跟踪吸收焊接烟尘。 A single-fan welding fume absorption purifier of the present invention includes a smoking mechanism, a welding fume purification mechanism and a welding fume tracking mechanism. The smoking mechanism includes a fan, and the fan absorbs welding fume and transports it to the welding fume purification mechanism; The welding fume purification mechanism described above includes a clean room and a recoil device, the recoil device is located inside the clean room, and the bottom of the recoil device communicates with the clean room, the inside of the clean room is equipped with a purification liquid, and the above-mentioned fan blows the welding fume It is delivered to the cleaning liquid inside the recoiler; the welding fume tracking mechanism acts on the smoking mechanism, and is used to control the smoking mechanism to track and absorb welding fume at a welding speed.
作为本发明更进一步的改进,焊烟净化机构还包括放水阀、出气管和过滤器,所述的净化室底部设置有放水阀;位于净化室内部的反冲器为倒锥形结构,该反冲器的上部开口大于其下部开口,该反冲器内部设置有钢丝球和海绵块;所述的净化室顶部安装有出气管(6),该出气管的上端安装有过滤器。 As a further improvement of the present invention, the welding fume purification mechanism also includes a water discharge valve, an air outlet pipe and a filter. The bottom of the clean room is provided with a water discharge valve; The upper opening of the flusher is larger than the lower opening, and steel wool balls and sponge blocks are arranged inside the recoiler; an air outlet pipe (6) is installed on the top of the clean room, and a filter is installed at the upper end of the air outlet pipe.
作为本发明更进一步的改进,所述的吸烟机构还包括吸烟罩、吸烟软管、风机进风管和风机出口风管,所述的吸烟罩通过吸烟软管与风机进风管相连通,该风机进风管呈“L”形结构,风机的风机吸风口与风机进风管的一端相连通,风机进风管的另一端封闭,风机的风机出风口通过风机出口风管连接至焊烟净化机构的反冲器内部,且风机出口风管插入反冲器内部的位置是反冲器的中心位置。 As a further improvement of the present invention, the smoking mechanism also includes a smoking hood, a smoking hose, a fan inlet pipe and a fan outlet duct, and the smoking hood communicates with the fan inlet pipe through the smoking hose. The fan inlet pipe is in an "L" shape. The fan suction port of the fan is connected to one end of the fan inlet pipe, and the other end of the fan inlet pipe is closed. The fan outlet of the fan is connected to the welding fume purification unit through the fan outlet duct. Inside the recoiler of the mechanism, and the position where the fan outlet duct is inserted into the recoiler is the center of the recoiler.
作为本发明更进一步的改进,所述的焊烟跟踪机构包括升降跟踪组件和左右跟踪组件,其中:所述的左右跟踪组件包括跟踪支架平台、第一导轨、第二导轨和左右传动丝杆,所述的第一导轨、第二导轨、左右传动丝杆均固定于风机进风管外周的壳体上,且第一导轨、第二导轨、左右传动丝杆均与“L”形风机进风管水平段的中轴线相平行,所述的跟踪支架平台的中间开设有用于连接吸烟软管的圆孔,该跟踪支架平台的底部滑动安装于第一导轨和第二导轨上,该跟踪支架平台与左右传动丝杆相啮合,所述的左右传动丝杆由电动机驱动,电动机与变频器相连;所述的升降跟踪组件包括升降支架外延板、上下传动手轮、升降丝杆、滑动套管、烟罩丝杆、支架立板、烟罩延长固定管和烟罩支架,所述的滑动套管固连于跟踪支架平台上,升降支架外延板上下滑动设置于滑动套管上,该升降支架外延板与升降丝杆下端相固连,该升降丝杆的上端安装有上下传动手轮,所述的上下传动手轮通过升降丝杆带动升降支架外延板做升降运动;所述的升降支架外延板安装有烟罩丝杆和竖直设置的支架立板,该烟罩丝杆的固定端与吸烟罩相连接,该支架立板通过水平设置的烟罩延长固定管与烟罩支架相固连,该烟罩支架与吸烟罩相固连,烟罩支架用于支撑吸烟罩。 As a further improvement of the present invention, the welding smoke tracking mechanism includes a lifting tracking assembly and a left and right tracking assembly, wherein: the left and right tracking assembly includes a tracking bracket platform, a first guide rail, a second guide rail and a left and right drive screw rod, The first guide rail, the second guide rail, and the left and right drive screw rods are all fixed on the outer peripheral shell of the fan inlet pipe, and the first guide rail, the second guide rail, and the left and right drive screw rods are all connected to the "L"-shaped fan air intake The central axis of the horizontal section of the pipe is parallel to each other. A circular hole for connecting the smoking hose is opened in the middle of the tracking bracket platform. The bottom of the tracking bracket platform is slidably installed on the first guide rail and the second guide rail. The tracking bracket platform Mesh with the left and right transmission screw rods, the left and right transmission screw rods are driven by the motor, and the motor is connected to the frequency converter; the lifting tracking component includes the extension plate of the lifting bracket, the upper and lower driving handwheels, the lifting screw rod, the sliding sleeve, Smoke hood screw rod, bracket vertical plate, smoke hood extension and fixing pipe and smoke hood bracket, the sliding sleeve is fixedly connected to the tracking bracket platform, and the extension plate of the lifting bracket is slid up and down on the sliding sleeve, and the extension of the lifting bracket The plate is fixedly connected with the lower end of the lifting screw, and the upper end of the lifting screw is equipped with an up and down transmission handwheel, and the up and down transmission handwheel drives the extension plate of the lifting bracket to perform lifting movement through the lifting screw; the extension plate of the lifting bracket A smoke hood screw rod and a vertical bracket vertical plate are installed. The fixed end of the smoke hood screw rod is connected with the smoke hood. The smoke hood bracket is fixedly connected with the smoke hood, and the smoke hood bracket is used for supporting the smoke hood.
作为本发明更进一步的改进,所述的过滤器包括第一层过滤网、钢丝球和第二层过滤网,所述的钢丝球设置于第一层过滤网和第二层过滤网之间。 As a further improvement of the present invention, the filter includes a first layer of filter net, steel balls and a second layer of filter net, and the steel ball is arranged between the first layer of filter net and the second layer of filter net.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与已有的公知技术相比,具有如下显著效果: Compared with the existing known technology, the technical solution provided by the invention has the following remarkable effects:
(1)本发明的一种单风机焊烟吸收净化器,其吸烟机构通过风机将焊接烟尘吸收并输送至焊烟净化机构,焊接烟尘进入焊烟净化机构的反冲器后,将净化液雾化,雾化后的净化液将焊烟中的粉尘吸收,且焊烟跟踪机构作用于吸烟机构,用于控制吸烟机构以焊接速度跟踪吸收焊接烟尘,使得焊烟吸收净化的效率大大提高,且由于设备阻力小,吸程由现有技术中的300毫米增加到380毫米; (1) A single-fan welding fume absorption purifier of the present invention, its smoking mechanism absorbs the welding fume through the fan and transports it to the welding fume purification mechanism. After the welding fume enters the recoil device of the welding fume purification mechanism, the purification liquid mist The atomized purification liquid absorbs the dust in the welding fume, and the welding fume tracking mechanism acts on the smoking mechanism to control the smoking mechanism to track and absorb welding fume at the welding speed, so that the efficiency of welding fume absorption and purification is greatly improved, and Due to the small resistance of the equipment, the suction lift is increased from 300 mm in the prior art to 380 mm;
(2)本发明的一种单风机焊烟吸收净化器,位于净化室内部的反冲器为倒锥形结构,该反冲器内部设置有钢丝球和海绵块,且净化室顶部的出气管上端安装有过滤器,使得焊烟被打入倒锥形的反冲器时,反冲器内部的净化液被气流反冲和搅动,焊烟中的烟尘被雾化的净化液润湿后的钢丝球和海绵块大量吸收,又由于钢丝球和海绵块在反冲器的净化液面上被雾化气流不停的搅动,吸附在钢丝球和海绵块上的烟尘被清洗到净化液中,这样又吸附又清洗的循环过程保证了钢丝球和海绵块的反复吸附烟尘的功能,从而大大提高了焊烟的吸收净化效率,实验证明焊烟中的烟尘净化率达99.5%以上,且钢丝球和海绵块不易被污浊,就不需要经常更换,维护成本低; (2) In the single-fan welding fume absorption purifier of the present invention, the recoil device located inside the clean room has an inverted conical structure. Steel balls and sponge blocks are arranged inside the recoil device, and the air outlet pipe at the top of the clean room A filter is installed on the upper end, so that when the welding fume is injected into the inverted conical recoiler, the purification liquid inside the recoiler is recoiled and stirred by the air flow, and the dust in the welding fume is wetted by the atomized purification liquid. Steel balls and sponge blocks absorb a lot, and because the steel balls and sponge blocks are constantly stirred by the atomized airflow on the purification liquid surface of the recoiler, the smoke and dust adsorbed on the steel balls and sponge blocks are washed into the purification liquid, This cycle of adsorption and cleaning ensures that the steel ball and sponge block can repeatedly absorb smoke and dust, thereby greatly improving the absorption and purification efficiency of welding fume. And the sponge block is not easy to be dirty, so it does not need to be replaced frequently, and the maintenance cost is low;
(3)本发明的一种单风机焊烟吸收净化器,其焊烟跟踪机构包括升降跟踪组件和左右跟踪组件,升降跟踪组件使得能够在垂直方向以焊接速度跟踪吸收焊烟,左右跟踪组件使得能够在水平方向以焊接速度跟踪吸收焊烟,使得吸烟罩始终处于焊烟的射流区之内,从而大大提高了吸烟罩吸收焊烟的及时性和全面性; (3) A single-fan welding fume absorption purifier of the present invention, its welding fume tracking mechanism includes a lifting tracking assembly and a left and right tracking assembly, the lifting tracking assembly can track and absorb welding fume at a welding speed in the vertical direction, and the left and right tracking assembly makes it possible to It can track and absorb welding fume at the welding speed in the horizontal direction, so that the fume hood is always in the jet flow area of welding fume, thus greatly improving the timeliness and comprehensiveness of the fume hood absorbing welding fume;
(4)本发明的一种单风机焊烟吸收净化器,维护成本低,只需定期更换净化室内部的净化液和出气管上端的过滤器即可正常使用,使用方便,且重量轻、噪音低。 (4) The single-fan welding fume absorption purifier of the present invention has low maintenance cost, and it can be used normally only by regularly replacing the purification liquid inside the clean room and the filter at the upper end of the air outlet pipe. It is easy to use, light in weight, and low in noise. Low.
附图说明 Description of drawings
图1为本发明的一种单风机焊烟吸收净化器的主视结构示意图; Fig. 1 is the schematic diagram of the main view structure of a kind of single blower welding fume absorption purifier of the present invention;
图2为本发明的一种单风机焊烟吸收净化器的俯视结构示意图; Fig. 2 is a top view structural schematic diagram of a single fan welding fume absorption purifier of the present invention;
图3为本发明中焊烟跟踪机构的结构示意图。 Fig. 3 is a structural schematic diagram of the welding smoke tracking mechanism in the present invention.
示意图中的标号说明: Explanation of the labels in the schematic diagram:
1、净化室;2、反冲器;3、放水阀;4、风机;5、风机出口风管;6、出气管;7、过滤器;8、升降支架外延板;81、上下传动手轮;82、升降丝杆;83、滑动套管;84、烟罩丝杆;85、支架立板;86、烟罩延长固定管;87、烟罩支架;9、跟踪支架平台;91、第一导轨;92、第二导轨;10、吸烟罩;11、吸烟软管;12、风机进风管。 1. Clean room; 2. Backwasher; 3. Drain valve; 4. Fan; 5. Fan outlet duct; 6. Air outlet pipe; 7. Filter; 8. Lifting bracket extension plate; 81. Up and down drive handwheel ; 82, lifting screw rod; 83, sliding sleeve; 84, smoke hood screw rod; 85, support vertical plate; 86, smoke hood extension fixed pipe; Guide rail; 92, the second guide rail; 10, the smoking cover; 11, the smoking hose; 12, the fan air inlet pipe.
具体实施方式 Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。 In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
结合图1、图2和图3,本实施例的一种单风机焊烟吸收净化器包括吸烟机构、焊烟净化机构和焊烟跟踪机构,整个单风机焊烟吸收净化器的壳体下部安装有四个万向轮,方便移动,使用维护成本极低。本实施例中的吸烟机构用于将焊接烟尘吸收并输送至焊烟净化机构,该吸烟机构包括吸烟罩10、吸烟软管11、风机进风管12、风机4和风机出口风管5(如图2所示),所述的吸烟罩10通过吸烟软管11与风机进风管12相连通,该风机进风管12呈“L”形结构,上述的风机4的风机吸风口与风机进风管12的一端相连通,风机进风管12的另一端封闭,上述的风机4的风机出风口通过风机出口风管5连接至焊烟净化机构的反冲器2内部,且风机出口风管5插入反冲器2内部的位置是反冲器2的中心位置。本实施例中的吸烟罩10的直径为200mm。 With reference to Fig. 1, Fig. 2 and Fig. 3, a single-fan welding fume absorption purifier of this embodiment includes a smoking mechanism, a welding fume purification mechanism and a welding fume tracking mechanism, and the lower part of the housing of the single-fan welding fume absorption purifier is installed There are four universal wheels, which are easy to move, and the cost of use and maintenance is extremely low. The smoking mechanism in this embodiment is used to absorb and transport the welding fume to the welding fume purification mechanism. As shown in Figure 2), the smoking hood 10 communicates with the fan inlet pipe 12 through the smoking hose 11, and the fan inlet pipe 12 is in an "L" shape structure, and the fan suction port of the above-mentioned fan 4 is connected to the fan inlet One end of the air pipe 12 is connected, and the other end of the fan air inlet pipe 12 is closed. The fan outlet of the above-mentioned fan 4 is connected to the inside of the recoiler 2 of the welding fume purification mechanism through the fan outlet air pipe 5, and the fan outlet air pipe The position where 5 is inserted into the interior of the recoiler 2 is the center position of the recoiler 2. The diameter of the smoke hood 10 in this embodiment is 200mm.
如图1所示,本实施例中的焊烟净化机构用于净化吸烟机构吸收的焊接烟尘,该焊烟净化机构包括净化室1、反冲器2、放水阀3、出气管6和过滤器7,所述的净化室1底部设置有放水阀3。反冲器2位于净化室1内部,且该反冲器2的底部与净化室1相连通,净化室1内部装有净化液,上述的风机4将焊接烟尘输送至反冲器2内部的净化液中,该反冲器2为倒锥形结构,该反冲器2的上部开口大于其下部开口,该反冲器2内部设置有钢丝球和海绵块,具体在本实施例中:净化室1的内部直径为450mm,净化室1的高度为500mm,反冲器2的上部开口直径为440mm,反冲器2的下部开口直径为180mm,该反冲器2的高度为130mm,反冲器2下部开口处的侧壁上开设有凹槽,该反冲器2直接放置在净化室1的底部,凹槽的结构设计使得反冲器2内部与净化室1相连通,本实施例中的净化液为水;反冲器2内部放置有0.2kg钢丝球和0.15kg海绵块,该海绵块的尺寸为50mm×40mm×30mm,实验证明,上述结构设计对焊烟的净化效果最有效,尤其是反冲器2的锥度和其内部的钢丝球、海绵块对焊烟的净化效率影响最大,本实施例的反冲器2锥度能够显著提高气流的反冲和搅拌效果。所述的净化室1顶部安装有两个出气管6,该两个出气管6关于净化室1的中心相对称,该出气管6的上端安装有过滤器7,未被上述反冲器2内部的钢丝球和海绵块吸附的少量烟尘被上述出气管6上端的过滤器7过滤吸附,该过滤器7包括第一层过滤网、钢丝球和第二层过滤网,所述的钢丝球设置于第一层过滤网和第二层过滤网之间,本实施例的过滤器7根据其结构可称为:双网一球过滤器,其第一层过滤网和第二层过滤网的网目数为36目/cm2,钢丝球的重量为0.025kg。 As shown in Figure 1, the welding fume purification mechanism in this embodiment is used to purify the welding fumes absorbed by the smoking mechanism. 7. A drain valve 3 is provided at the bottom of the clean room 1 . The recoiler 2 is located inside the clean room 1, and the bottom of the recoiler 2 is connected to the clean room 1. The clean room 1 is equipped with a purification liquid, and the above-mentioned fan 4 transports the welding fumes to the clean room inside the recoiler 2. In the liquid, the recoiler 2 is an inverted cone structure, the upper opening of the recoiler 2 is larger than the lower opening, and the recoiler 2 is provided with steel wool and sponge blocks, specifically in this embodiment: clean room The internal diameter of 1 is 450mm, the height of clean room 1 is 500mm, the upper opening diameter of recoiler 2 is 440mm, the lower opening diameter of recoiler 2 is 180mm, the height of recoiler 2 is 130mm, recoiler 2 There is a groove on the side wall of the lower opening, and the recoiler 2 is directly placed on the bottom of the clean room 1. The structure of the groove is designed so that the inside of the recoiler 2 communicates with the clean room 1. In this embodiment, The purification liquid is water; 0.2kg of steel wool balls and 0.15kg of sponge block are placed inside the recoiler 2, and the size of the sponge block is 50mm×40mm×30mm. Experiments have proved that the above-mentioned structural design is the most effective in purifying welding fume, especially It is the taper of the recoiler 2 and the steel balls and sponge blocks inside it that have the greatest influence on the purification efficiency of welding fumes. The taper of the recoiler 2 in this embodiment can significantly improve the recoil and stirring effect of the airflow. The top of the clean room 1 is equipped with two air outlet pipes 6, which are symmetrical to the center of the clean room 1, and the upper end of the air outlet pipe 6 is equipped with a filter 7, which is not covered by the above-mentioned recoiler 2. The small amount of dust absorbed by the steel wool and the sponge block is filtered and adsorbed by the filter 7 at the upper end of the air outlet pipe 6. The filter 7 includes a first layer of filter screen, a steel wool ball and a second layer of filter screen. The steel wool is arranged on the Between the first layer of filter screen and the second layer of filter screen, the filter 7 of the present embodiment can be called according to its structure: double-net one ball filter, the mesh of its first layer of filter screen and the second layer of filter screen The number is 36 mesh/cm 2 , and the weight of the steel wool ball is 0.025 kg.
为了能够实现根据焊接的速度和焊接各方位的需要跟踪吸收焊烟,本实施例设计了焊烟跟踪机构(如图3所示),本实施例中的焊烟跟踪机构作用于吸烟机构,用于控制吸烟机构以焊接速度跟踪吸收焊接烟尘,该焊烟跟踪机构包括升降跟踪组件和左右跟踪组件,其中:所述的左右跟踪组件包括跟踪支架平台9、第一导轨91、第二导轨92和左右传动丝杆,所述的第一导轨91、第二导轨92、左右传动丝杆均固定于风机进风管12外周的壳体上,且第一导轨91、第二导轨92、左右传动丝杆均与“L”形风机进风管12水平段的中轴线相平行,所述的跟踪支架平台9的中间开设有用于连接吸烟软管11的圆孔,该跟踪支架平台9的底部滑动安装于第一导轨91和第二导轨92上,该跟踪支架平台9与左右传动丝杆相啮合,所述的左右传动丝杆由电动机驱动,电动机与变频器相连。实际使用时,通过变频器调整电动机的转速,使吸烟罩10的左右移动速度与焊接速度相同步,电动机带动左右传动丝杆转动,左右传动丝杆驱动跟踪支架平台9沿着第一导轨91、第二导轨92滑动,滑动方向与“L”形风机进风管12水平段的中轴线相平行,跟踪支架平台9左右运动的同时带动整个吸烟软管11、吸烟罩10左右运动,从而使得吸烟罩10能够自动跟踪焊接速度。 In order to be able to track and absorb welding fumes according to the welding speed and welding directions, this embodiment designs a welding fume tracking mechanism (as shown in Figure 3). The welding fume tracking mechanism in this embodiment acts on the smoking mechanism. In order to control the smoking mechanism to track and absorb welding fume at a welding speed, the welding smoke tracking mechanism includes a lifting tracking assembly and a left and right tracking assembly, wherein: the left and right tracking assembly includes a tracking bracket platform 9, a first guide rail 91, a second guide rail 92 and The left and right transmission screw rods, the first guide rail 91, the second guide rail 92, and the left and right transmission screw rods are all fixed on the casing of the fan inlet pipe 12 periphery, and the first guide rail 91, the second guide rail 92, the left and right transmission wires The rods are all parallel to the central axis of the horizontal section of the "L"-shaped fan inlet pipe 12, and the middle of the tracking bracket platform 9 is provided with a round hole for connecting the smoking hose 11, and the bottom of the tracking bracket platform 9 is slidingly installed On the first guide rail 91 and the second guide rail 92 , the tracking bracket platform 9 is engaged with the left and right driving screw rods, and the left and right driving screw rods are driven by motors connected to frequency converters. During actual use, the rotating speed of the motor is adjusted by the frequency converter, so that the left and right moving speed of the smoke hood 10 is synchronized with the welding speed, the motor drives the left and right transmission screw rods to rotate, and the left and right transmission screw rods drive the tracking support platform 9 along the first guide rail 91, The second guide rail 92 slides, and the sliding direction is parallel to the central axis of the horizontal section of the "L"-shaped fan air inlet pipe 12. While tracking the left and right movements of the support platform 9, it drives the entire smoking hose 11 and the smoking hood 10 to move left and right, thereby making the smoking The hood 10 is capable of automatically tracking the welding speed.
本实施例中的升降跟踪组件包括升降支架外延板8、上下传动手轮81、升降丝杆82、滑动套管83、烟罩丝杆84、支架立板85、烟罩延长固定管86和烟罩支架87,所述的滑动套管83固连于跟踪支架平台9上,升降支架外延板8上下滑动设置于滑动套管83上,该升降支架外延板8与升降丝杆82下端相固连,该升降丝杆82的上端安装有上下传动手轮81,所述的上下传动手轮81通过升降丝杆82带动升降支架外延板8做升降运动;所述的升降支架外延板8安装有烟罩丝杆84和竖直设置的支架立板85,该烟罩丝杆84的固定端与吸烟罩10相连接,该支架立板85通过水平设置的烟罩延长固定管86与烟罩支架87相固连,该烟罩支架87与吸烟罩10相固连,烟罩支架87用于支撑吸烟罩10。实际使用时,上下传动手轮81可以通过电动机与变频器相连接驱动,升降丝杆82带动升降支架外延板8做升降运动,支架外延板8依次带动支架立板85、烟罩延长固定管86、烟罩支架87动作,从而实现吸烟罩10的升降运动;烟罩丝杆84用于控制吸烟罩10的方向。采用本实施例的焊烟跟踪机构能够满足定点焊、长平焊、长立焊、圆弧焊、仰焊等各种焊接方式的焊烟吸收。 The lifting tracking assembly in this embodiment includes a lifting bracket extension plate 8, an up and down transmission hand wheel 81, a lifting screw rod 82, a sliding sleeve 83, a fume hood screw rod 84, a bracket vertical plate 85, a fume hood extending and fixing pipe 86 and a fume hood. The cover bracket 87, the sliding sleeve 83 is fixedly connected on the tracking bracket platform 9, the extension plate 8 of the lifting bracket slides up and down and is arranged on the sliding sleeve 83, and the extension plate 8 of the lifting bracket is fixedly connected with the lower end of the lifting screw rod 82 , the upper end of the lifting screw 82 is equipped with an up and down transmission handwheel 81, and the up and down transmission handwheel 81 drives the lifting bracket extension plate 8 to perform lifting movement through the lifting screw rod 82; the lifting bracket extension plate 8 is equipped with smoke Cover screw rod 84 and vertically arranged bracket vertical plate 85, the fixed end of the smoke hood screw rod 84 is connected with the smoke hood 10, and the bracket vertical plate 85 extends the fixed pipe 86 and the smoke hood support 87 through the horizontally arranged smoke hood. The smoke hood bracket 87 is fixedly connected with the smoke hood 10 , and the smoke hood bracket 87 is used to support the smoke hood 10 . In actual use, the upper and lower transmission handwheels 81 can be driven by connecting the motor with the frequency converter, the lifting screw 82 drives the extension plate 8 of the lifting bracket to perform lifting movement, and the extension plate 8 of the bracket drives the vertical plate 85 of the bracket and the extension and fixing pipe 86 of the smoke hood in turn 1. The smoke hood bracket 87 moves to realize the lifting movement of the smoke hood 10; the smoke hood screw rod 84 is used to control the direction of the smoke hood 10. Adopting the welding smoke tracking mechanism of this embodiment can satisfy welding smoke absorption of various welding methods such as fixed-point welding, long flat welding, long vertical welding, circular arc welding, and overhead welding.
采用本实施例的一种单风机焊烟吸收净化器进行吸收净化焊烟的过程如下,具体步骤为: The process of absorbing and purifying welding fume by using a single-fan welding fume absorption purifier of this embodiment is as follows, and the specific steps are:
步骤1、启动单风机焊烟吸收净化器中的风机4,使单风机焊烟吸收净化器空运转5分钟,使用前空运转一段时间,一方面是为了使得反冲器2内部的钢丝球和海绵块充分雾化润湿,另一方面是为了使得出气管6上端的过滤器7被雾化水充分润湿,这样可以提高焊烟净化效率; Step 1. Start the fan 4 in the single-fan welding fume absorption purifier, let the single-fan welding fume absorption purifier run dry for 5 minutes, and run dry for a period of time before use. The sponge block is fully atomized and wetted, and on the other hand, the filter 7 at the upper end of the outlet pipe 6 is fully wetted by the atomized water, which can improve the efficiency of welding fume purification;
步骤2、步骤1完成后,通过调整上下传动手轮81和烟罩丝杆84,使吸烟罩10靠近待焊接部位,实际使用时吸烟罩10与焊接位置的距离不得大于380mm,且吸烟罩10与焊接物体角度应保持在45°~50°之间,以保持良好的吸烟效果,并通过调整变频器控制左右传动丝杆传动速度,使吸烟罩10的左右移动速度与焊接速度相同步; After step 2 and step 1 are completed, adjust the upper and lower transmission handwheel 81 and the smoke hood screw 84 to make the smoke hood 10 close to the position to be welded. The angle with the welding object should be kept between 45°~50° to maintain a good smoking effect, and by adjusting the frequency converter to control the transmission speed of the left and right driving screw rods, the left and right moving speed of the smoking hood 10 is synchronized with the welding speed;
步骤3、步骤2完成后,在风机4产生压力的作用下,通过吸烟罩10吸收焊接烟尘并将焊接烟尘吸入风机进风管12,并通过风机出口风管5进入反冲器2,其中,风机4的风量为2200m3/h; After step 3 and step 2 are completed, under the action of the pressure generated by the fan 4, the welding fume is absorbed by the smoke hood 10 and the welding fume is sucked into the fan inlet pipe 12, and enters the recoiler 2 through the fan outlet duct 5, wherein, The air volume of fan 4 is 2200m 3 /h;
步骤4、进入反冲器2的焊接烟尘与雾化后的水、钢丝球、海绵块相接触,焊接烟尘中的烟尘被水吸收,吸收过烟尘的水排放到污水处理厂处理; Step 4, the welding fume entering the recoiler 2 is in contact with the atomized water, steel balls, and sponge blocks, the dust in the welding fume is absorbed by the water, and the water that has absorbed the dust is discharged to the sewage treatment plant for treatment;
步骤5、步骤4完成后,被吸收大部分烟尘后的焊接烟尘通过出气管6,并穿过过滤器7,焊接烟尘中的烟尘进一步被过滤器7吸收,随后排出单风机焊烟吸收净化器的净化室1。 After step 5 and step 4 are completed, the welding fume that has absorbed most of the fume passes through the outlet pipe 6 and passes through the filter 7. The fume in the welding fume is further absorbed by the filter 7, and then discharged from the single-fan welding fume absorption purifier Clean room 1.
采用本实施例的一种单风机焊烟吸收净化器进行吸收净化焊烟,能够解决焊烟污染工作环境的问题。在工作车间内进行实验测试,测试环境条件:温度32℃,湿度65%rh,检验依据:GBZ/T 192.1-2007,具体说明如下:1#取样位置在未进行焊接操作的车间,操作人员口鼻高度,距离焊接点0.5m处,总粉尘浓度为2.2mg/m3;2#取样位置在焊接过程中,操作人员口鼻高度,距离焊接点0.5m处,总粉尘浓度为4.6mg/m3;3#取样位置在使用本实施例的单风机焊烟吸收净化器吸收净化后,操作人员口鼻高度,距离焊接点0.5m处,总粉尘浓度为2.6mg/m3;4#取样位置在本实施例的单风机焊烟吸收净化器吸收净化后,出气管6上端的过滤器7外部,总粉尘浓度为2.4mg/m3。试验测试本发明的单风机焊烟吸收净化器的噪音为65dB。 Using the single-fan welding fume absorption purifier of this embodiment to absorb and purify welding fume can solve the problem of welding fume polluting the working environment. The experimental test is carried out in the workshop, the test environment conditions: temperature 32 ℃, humidity 65%rh, inspection basis: GBZ/T 192.1-2007, the specific instructions are as follows: 1# sampling position is in the workshop without welding operation, the operator population Nose height, 0.5m away from the welding point, the total dust concentration is 2.2mg/ m3 ; 2# sampling position is in the welding process, the operator’s mouth and nose height, 0.5m away from the welding point, the total dust concentration is 4.6mg/m3 3 ; 3# sampling position is after using the single fan welding fume absorption purifier of the present embodiment to absorb and purify, the height of operator's mouth and nose, at 0.5m away from the welding point, the total dust concentration is 2.6mg/m ; 4 # sampling position After absorption and purification by the single-fan welding fume absorption purifier of this embodiment, the total dust concentration outside the filter 7 at the upper end of the outlet pipe 6 is 2.4 mg/m 3 . The noise of the single fan welding smoke absorption purifier of the present invention is 65dB.
上述实验测试说明,采用本实施例的单风机焊烟吸收净化器吸收净化后,操作人员口鼻高度,距离焊接点0.5m处的总粉尘浓度(2.6mg/m3)与未进行焊接操作的车间的总粉尘浓度为(2.2mg/m3)较为接近,从而说明采用本实施例的技术方案能够使得焊烟净化效率大大提高,能够解决焊烟污染环境的难题。 The above experimental test shows that after the single-fan welding fume absorption purifier of this embodiment absorbs and purifies, the height of the operator's mouth and nose, the total dust concentration (2.6mg/m 3 ) at the distance of 0.5m from the welding point is the same as that of the operator without welding operation The total dust concentration in the workshop is relatively close to (2.2mg/m 3 ), which shows that the technical solution of this embodiment can greatly improve the purification efficiency of welding fume and solve the problem of welding fume polluting the environment.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。 The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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