CN203292714U - Dust removal and residue collecting device of plasma cutting machine - Google Patents
Dust removal and residue collecting device of plasma cutting machine Download PDFInfo
- Publication number
- CN203292714U CN203292714U CN2013201953439U CN201320195343U CN203292714U CN 203292714 U CN203292714 U CN 203292714U CN 2013201953439 U CN2013201953439 U CN 2013201953439U CN 201320195343 U CN201320195343 U CN 201320195343U CN 203292714 U CN203292714 U CN 203292714U
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- China
- Prior art keywords
- slag
- air duct
- dust
- collection box
- slag collection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 32
- 239000000428 dust Substances 0.000 title abstract description 23
- 239000002893 slag Substances 0.000 claims abstract description 49
- 239000005028 tinplate Substances 0.000 claims abstract description 19
- 238000001914 filtration Methods 0.000 claims description 19
- 239000003517 fume Substances 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 238000003032 molecular docking Methods 0.000 claims description 6
- 239000003818 cinder Substances 0.000 claims description 5
- 101710144202 Probable soluble pyridine nucleotide transhydrogenase Proteins 0.000 claims 1
- 101710165942 Soluble pyridine nucleotide transhydrogenase Proteins 0.000 claims 1
- 238000000746 purification Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 abstract description 3
- 239000000779 smoke Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 239000003500 flue dust Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- KNVAYBMMCPLDOZ-UHFFFAOYSA-N propan-2-yl 12-hydroxyoctadecanoate Chemical compound CCCCCCC(O)CCCCCCCCCCC(=O)OC(C)C KNVAYBMMCPLDOZ-UHFFFAOYSA-N 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000003496 welding fume Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
一种等离子切割机除尘、集渣装置，包括集渣箱和与集渣箱相连的管道，其特征是：所述的集渣箱位于切割头下方，集渣箱的两端连接在滑动导轨上，集渣箱底部开有漏渣孔，集渣箱一侧开孔并通过管箍与伸缩式风筒连接，在管箍的内侧固定连接有滤尘隔网，伸缩式风筒另一端连接有烟尘净化器，在烟尘净化器的另一侧连接有二级过滤风筒，二级过滤风筒是一个由数节马口铁管道组成的排气管道，在每节马口铁管道对接位置安装有滤尘隔网，二级过滤风筒另一端与排气筒连接。本实用新型的优点是:通过两次净化后，达到标准的安全的干净的气体通过排气筒排放到大气中,不仅保护了环境，而且烟尘和粉尘被彻底净化，对机床和工作人员健康都起到了极大的保护作用。
A dust removal and slag collection device for a plasma cutting machine, comprising a slag collection box and a pipe connected to the slag collection box, characterized in that: the slag collection box is located under the cutting head, and the two ends of the slag collection box are connected to the sliding guide rail , there is a slag leakage hole at the bottom of the slag collection box, and a hole is opened on one side of the slag collection box and connected to the telescopic air cylinder through a pipe collar. Purifier, on the other side of the dust purifier is connected with a secondary filter air cylinder, the secondary filter air cylinder is an exhaust pipe composed of several sections of tinplate pipes, and a dust filter screen is installed at the joint position of each section of tinplate pipes, The other end of the secondary filter air duct is connected with the exhaust duct. The utility model has the advantages that after two purifications, the standard safe clean gas is discharged into the atmosphere through the exhaust tube, which not only protects the environment, but also thoroughly purifies the smoke and dust, which is harmful to the health of machine tools and workers Played a great protective role.
Description
Technical field
The utility model relates to a kind of dust arrester, relates in particular to a kind of article on plasma cutting machine and carries out the device of dedusting, collection slag.
Background technology
The cutting machine dedusting is generally had two kinds of processing methods: a kind of is wet treatment method; A kind of is dry treatment method (adopting filter cartridge type high-efficient purification product to purify the cutting flue dust).
(1) wet treatment method arranges water bed exactly under Cutting platform, makes workpiece be in water fully or lower surface is in water.Complete under water cutting operation, make the oxide powder dust that cutting produces be captured to reach by water the purpose that purifies surrounding environment.This processing method only need to be made a container that is filled with water, and one-time investment is smaller.But it is that water pollutes that this processing method can cause secondary pollution, and Cutting platform gets rusty easily, and causes service life short; Maximum difficulty also has oxide powder dust easily to form and harden under water, to scarfing cinder, makes troubles.
(2) dry treatment method is also along with the development of cutting machine is constantly being upgraded, what use the earliest is to install a movable air-suction cover additional on the top of cutting head, but find in actual applications because the gap of steel plate cut place is narrow, most of flue dust is all in the steel plate bottom, and the air-suction cover on top does not reach the effect of smoking dust discharge; Followed by the exhausting mode that Cutting platform bottom band throttle type occurred.The shortcoming of plasma cutting dry dust removal: cleaner and dust pelletizing system need periodic maintenance.
Summary of the invention
For better be collected in add produce man-hour cut slag, flue gas and dust, reduce the pollution to production site and lathe itself, reduce flue gas, dust to the healthy harm that causes of operating personnel, and reach the minimizing place and take, save the purpose of investment.
For achieving the above object, the technical solution adopted in the utility model is:
a kind of CUT dedusting, collection slag device, comprise slag trapping box and the pipeline that is connected with slag trapping box, it is characterized in that: described slag trapping box is positioned at the cutting head below, the two ends of slag trapping box are connected on rail plate, the slag trapping box bottom has leakage cinder hole, slag trapping box one STH also is connected with telescopic air duct by pipe collar, be fixedly connected with filter dirt filter in the inboard of pipe collar, the telescopic air duct other end is connected with fume purifier, opposite side at fume purifier is connected with the cascade filtration air duct, the cascade filtration air duct is a discharge duct that is comprised of several sections of tinplate pipelines, at every joint tinplate pipeline docking location, filter dirt filter is installed, the cascade filtration air duct other end is connected with aiutage.
Further, described telescopic air duct is to be made by bellows, and described tinplate pipeline docking location is equipped with filter dirt filter, and active carbon is equipped with on filter dirt filter top.
The utility model has the advantages that: after twice purification; the clean gas that reaches the safety of standard is discharged in atmosphere by aiutage; not only protected environment, and flue dust and dust purified thoroughly, lathe and staff's health have all been played great protective effect.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is A part enlarged diagram in accompanying drawing 1.
Fig. 3 is the assembling schematic diagram of slag trapping box.
Fig. 4 is B part enlarged diagram in accompanying drawing 3.
In accompanying drawing: 1, cutting head; 2, cutting head; 3, slag trapping box; 4, pipe collar; 5, telescopic air duct; 6, fume purifier; 7, cascade filtration air duct; 8, tinplate pipeline; 9, active carbon; 10, filter dirt filter; 11, aiutage; 12, header portion; 13, motor; 14, square slide rail; 15, gear; 16, long tooth bar; 17, screw; 18, underframe part.
The specific embodiment
Below in conjunction with Figure of description, the utility model is described further.
The utility model is a kind of CUT dedusting, collection slag device, this device can well be collected in add produce man-hour cut slag, flue gas and dust, the pollution of minimizing to production site and lathe itself, reduced flue gas, dust to the healthy harm that causes of operating personnel.And this dust collection manner is relatively simple for structure, with material, relatively economizes, thereby reach the minimizing place, takies, saves the purpose of investment.Reaching on the other hand same dust removing effects relatively economizes with air quantity; Periodic maintenance in follow-up use procedure is also fairly simple.
Dedusting method of the present utility model is mainly placed and is connect dirt funnel, this funnel called after slag trapping box below Cutting platform.Cutting head 1 is arranged on header portion 12, and header portion 12 is slidably connected with underframe part 18 by square slide block 14, and header portion 12 is done and seesawed under the guiding of square slide block 14, realize the work of cutting head 1.Slag trapping box 3 is fixedly connected with by screw 17 at diagram header portion 12,, therefore the motion of header portion 12 will drive slag trapping box 3 motions, to sum up can realizes being synchronized with the movement of cutting head 1 and slag trapping box 3.
The motion of header portion 12, motor 13 axle heads on header portion 12 are connected with gear 15, and drive its rotation, and gear 15 is meshed with long tooth bar 16, and long tooth bar 16 is fixedly connected on underframe part 18.Therefore header portion 12 under the drive of motor 13, moves under the guiding of square slide block 14.
Connect a telescopic air duct 5 in slag trapping box 3 bottoms, therefore it does corresponding flexible the telescopic air duct of called after along with moving of slag trapping box 3.Whole slag trapping box 3 is attached to the below of cutting head 2, along with the movement of cutting head 2, moves.End at telescopic air duct 5 connects a fume purifier 6.What fume purifier 6 was selected is LB-JW type Mobile welding fume purifier, and its operation principle: air enters in fume purifier 6 by telescopic air duct 5, and its inner filter is filtered out the large particle in gas by the pre-filtering core.The main filter core of crossing below the pre-filtering core can filter out harmful gas, and the air after cleaning enters into cascade filtration air duct 7 from the other end of equipment, realizes the further filtration of air.
Tinplate pipeline 8 is one to save and be docking together, as shown in the figure, and a upper joint tinplate pipeline and after first segment tinplate pipeline coordinates, end face touches the high spot at first segment tinplate pipeline, prevent the downslide of a joint tinplate pipeline, the like, successively interlock.And at the mouth of pipe place of every joint tinplate pipeline 8 welding filter dirt filter 10, with on a joint tinplate pipeline active carbon 9 is placed on after dock and filters on dirt filter 10.Same method is combined tinplate pipeline 8, filter dirt filter 10, active carbon 9 to form described cascade filtration air duct 7.
The flue dust of the larger particles that produces in cutting process sinks to 3 li of slag trapping box under the effect of gravity, short grained floating dust enters fume purifier 6 by telescopic air duct 5 under fume purifier 6 suctions.In fume purifier 6, waste gas filters through mechanical type pretreatment system filter cartridge type, can reach 98% purification efficiency; Purified gas imports in aiutage 11 via the cascade filtration air duct 7 of built-in active carbon 9 again, by aiutage, is entered in atmosphere.Because active carbon 9 is a kind of porous carbon containing matters, it has highly developed pore structure, is a kind of extremely good adsorbent, and its suction-operated is that mat physical property absorption affinity and chemistry absorption affinity form.Air after cascade filtration has just reached discharge standard like this, can directly enter in atmosphere.
This device has following design feature:
(1) slag trapping box 3 is positioned at cutting head 2 belows, and two ends connect rail plate, are fixed on cutting head 1, and slag trapping box 3 can move with cutting head 2, thus can well collect fall down while cutting cut slag and dust.Have leakage cinder hole in slag trapping box 3 bottoms, when collect cut slag and dust and reach a certain amount of the time, can will cut slag and clear out by leaking cinder hole.
(2) slag trapping box 3 one sides are opened a hole, and hole place is connected with telescopic air duct 5 by pipe collar 4, and with the motion of slag trapping box 3, moves, and telescopic air duct 5 is made structure that can stretching motion.Be fixedly connected with filter dirt filter in pipe collar 4 inboards, prevent that effectively the sheet material of expecting slag and fritter is absorbed into described telescopic air duct 5 inside.
(3) telescopic air duct 5 other ends are connected with fume purifier 5, can well process waste gas and dust that cutting produces in fume purifier 5, and filtering accuracy can reach more than 0.3 micron, processes very easily small dust granules.
(4) not thorough for preventing air filtration, connect cascade filtration air duct 7 at fume purifier 5 other ends, cascade filtration air duct 7 is discharge ducts that are comprised of tinplate pipeline 8, at every joint tinplate pipeline 8 docking locations, filter dirt filter 10 is installed, on filter dirt filter 10, active carbon 9 is housed, so just flue dust and dust can be purified thoroughly, reach the clean gas of the safety of standard.
(5) cascade filtration air duct 7 other ends connect aiutage 11; by after twice purification; the clean gas that reaches the safety of standard is discharged in atmosphere by aiutage 11; not only protected environment; and flue dust and dust thoroughly purified, and lathe and staff's health have all been played great protective effect.
This plasma cutting machine dedusting, collection slag apparatus structure compactness, slag trapping box 3, telescopic air duct 5 are positioned at below workbench, and fume purifier 6 can arbitrarily move according to the space situation.And it is simple in structure, and is easy to use, flexible, good dedusting effect.This structure not only is applied on CUT, also can be used for simultaneously the production process of flame cutting etc.
Basic principle explained above, principal character and advantage thereof.The technical staff of the industry should understand; this structure is not restricted to the described embodiments; that describes in the explanation of above-described embodiment and structure has just used the principle that this mechanism is described; under the prerequisite of the spirit and scope that do not break away from this structure; this structure also has various changes and modifications, and we include these changes and improvements in claimed scope.This structural requirement protection domain is defined by appending claims and equivalent thereof.
Claims (2)
1. CUT dedusting, collection slag device, comprise slag trapping box (3) and the pipeline that is connected with slag trapping box (3), it is characterized in that: described slag trapping box (3) is positioned at cutting head (2) below, the two ends of slag trapping box (3) are arranged on rail plate, slag trapping box (3) bottom has leakage cinder hole, slag trapping box (3) one STHs also are connected with telescopic air duct (5) by pipe collar (4), be fixedly connected with filter dirt filter in the inboard of pipe collar (4), telescopic air duct (5) other end is connected with fume purifier (6), opposite side at fume purifier (6) is connected with cascade filtration air duct (7), cascade filtration air duct (7) is a discharge duct that is comprised of tinplate pipeline (8), at every joint tinplate pipeline (8) docking location, filter dirt filter (10) is installed, cascade filtration air duct (7) other end is connected with aiutage (11).
2. CUT dedusting according to claim 1, collection slag device, it is characterized in that: described telescopic air duct (5) is to be made by bellows, described tinplate pipeline (8) docking location is equipped with filter dirt filter (10), and active carbon (9) is equipped with on filter dirt filter (10) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201953439U CN203292714U (en) | 2013-04-18 | 2013-04-18 | Dust removal and residue collecting device of plasma cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201953439U CN203292714U (en) | 2013-04-18 | 2013-04-18 | Dust removal and residue collecting device of plasma cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203292714U true CN203292714U (en) | 2013-11-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201953439U Expired - Lifetime CN203292714U (en) | 2013-04-18 | 2013-04-18 | Dust removal and residue collecting device of plasma cutting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN203292714U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831515A (en) * | 2014-03-21 | 2014-06-04 | 上海船厂船舶有限公司 | Dust removing system of plasma cutting machine |
| CN104227207A (en) * | 2014-08-01 | 2014-12-24 | 天津市裕泰机械有限责任公司 | Automatic cleaning type ingot blank cutter |
| CN105234524A (en) * | 2015-11-16 | 2016-01-13 | 勃利县利民锅炉厂 | Dust removal device of numerical control cutting machine |
| CN105498425A (en) * | 2016-01-14 | 2016-04-20 | 张家港市洁皇工业吸尘器制造有限公司 | Servo linkage wet method smoke removal purification device for numerical control plasma cutting machine |
| CN108161321A (en) * | 2018-03-20 | 2018-06-15 | 湖州悉匠汽车服务有限责任公司 | A kind of cambered surface electric welding equipment for irony component |
| CN112338330A (en) * | 2020-12-30 | 2021-02-09 | 安徽信息工程学院 | A plasma cutting machine operating table with functions of removing smoke and slag |
| CN115055795A (en) * | 2022-06-10 | 2022-09-16 | 安徽威拓环境科技有限公司 | Plasma cutting dust pelletizing system |
| WO2023164313A3 (en) * | 2022-02-27 | 2023-10-19 | Stroyer Benjamin G | Gantry-type thermal cutting system with mobile collection bin |
-
2013
- 2013-04-18 CN CN2013201953439U patent/CN203292714U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831515A (en) * | 2014-03-21 | 2014-06-04 | 上海船厂船舶有限公司 | Dust removing system of plasma cutting machine |
| CN103831515B (en) * | 2014-03-21 | 2016-04-13 | 上海船厂船舶有限公司 | The dust pelletizing system of CUT |
| CN104227207A (en) * | 2014-08-01 | 2014-12-24 | 天津市裕泰机械有限责任公司 | Automatic cleaning type ingot blank cutter |
| CN105234524A (en) * | 2015-11-16 | 2016-01-13 | 勃利县利民锅炉厂 | Dust removal device of numerical control cutting machine |
| CN105234524B (en) * | 2015-11-16 | 2017-09-15 | 勃利县利民锅炉厂 | A kind of Numerical control cutting dust removal device |
| CN105498425A (en) * | 2016-01-14 | 2016-04-20 | 张家港市洁皇工业吸尘器制造有限公司 | Servo linkage wet method smoke removal purification device for numerical control plasma cutting machine |
| CN108161321A (en) * | 2018-03-20 | 2018-06-15 | 湖州悉匠汽车服务有限责任公司 | A kind of cambered surface electric welding equipment for irony component |
| CN112338330A (en) * | 2020-12-30 | 2021-02-09 | 安徽信息工程学院 | A plasma cutting machine operating table with functions of removing smoke and slag |
| WO2023164313A3 (en) * | 2022-02-27 | 2023-10-19 | Stroyer Benjamin G | Gantry-type thermal cutting system with mobile collection bin |
| CN115055795A (en) * | 2022-06-10 | 2022-09-16 | 安徽威拓环境科技有限公司 | Plasma cutting dust pelletizing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131120 |