CN203292714U - Dust removal and residue collecting device of plasma cutting machine - Google Patents
Dust removal and residue collecting device of plasma cutting machine Download PDFInfo
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- CN203292714U CN203292714U CN2013201953439U CN201320195343U CN203292714U CN 203292714 U CN203292714 U CN 203292714U CN 2013201953439 U CN2013201953439 U CN 2013201953439U CN 201320195343 U CN201320195343 U CN 201320195343U CN 203292714 U CN203292714 U CN 203292714U
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- residue collecting
- dust
- air duct
- cutting machine
- dust removal
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Abstract
Provided is a dust removal and residue collecting device of a plasma cutting machine. The dust removal and residue collecting device of the plasma cutting machine comprises a residue collecting box and a pipeline connected with the residue collecting box. The dust removal and residue collecting device of the plasma cutting machine is characterized in that the residue collecting box is arranged below a cutting head, the two ends of the residue collecting box are connected to a sliding guide rail, a residue leaking hole is formed in the bottom of the residue collecting box, a hole is formed in one side of the residue collecting box, and is connected with a telescopic air cylinder through a pipe collar, the inner side of the pipe collar is fixedly connected with a dust filtering separating net, the other end of the telescopic air cylinder is connected with a smoke purifier, the other side of the smoke purifier is connected with a second-level filtering air cylinder, the second-level filtering air cylinder is an exhaust pipeline which is composed of a plurality of tinplate pipelines, a dust filtering separating net is installed at the butt-joint position between every two adjacent tinplate pipelines, and the other end of the second-level filtering air cylinder is connected with an exhaust funnel. The dust removal and residue collecting device of the plasma cutting machine has the advantages that after twice purification is carried out, safe and clean gas which meets the standard is exhausted to the atmosphere through the exhaust funnel, the environment is protected, smoke and dust are thoroughly purified, and the dust removal and residue collecting device of the plasma cutting machine plays a great role in protecting a machine tool and the health of workers.
Description
Technical field
The utility model relates to a kind of dust arrester, relates in particular to a kind of article on plasma cutting machine and carries out the device of dedusting, collection slag.
Background technology
The cutting machine dedusting is generally had two kinds of processing methods: a kind of is wet treatment method; A kind of is dry treatment method (adopting filter cartridge type high-efficient purification product to purify the cutting flue dust).
(1) wet treatment method arranges water bed exactly under Cutting platform, makes workpiece be in water fully or lower surface is in water.Complete under water cutting operation, make the oxide powder dust that cutting produces be captured to reach by water the purpose that purifies surrounding environment.This processing method only need to be made a container that is filled with water, and one-time investment is smaller.But it is that water pollutes that this processing method can cause secondary pollution, and Cutting platform gets rusty easily, and causes service life short; Maximum difficulty also has oxide powder dust easily to form and harden under water, to scarfing cinder, makes troubles.
(2) dry treatment method is also along with the development of cutting machine is constantly being upgraded, what use the earliest is to install a movable air-suction cover additional on the top of cutting head, but find in actual applications because the gap of steel plate cut place is narrow, most of flue dust is all in the steel plate bottom, and the air-suction cover on top does not reach the effect of smoking dust discharge; Followed by the exhausting mode that Cutting platform bottom band throttle type occurred.The shortcoming of plasma cutting dry dust removal: cleaner and dust pelletizing system need periodic maintenance.
Summary of the invention
For better be collected in add produce man-hour cut slag, flue gas and dust, reduce the pollution to production site and lathe itself, reduce flue gas, dust to the healthy harm that causes of operating personnel, and reach the minimizing place and take, save the purpose of investment.
For achieving the above object, the technical solution adopted in the utility model is:
a kind of CUT dedusting, collection slag device, comprise slag trapping box and the pipeline that is connected with slag trapping box, it is characterized in that: described slag trapping box is positioned at the cutting head below, the two ends of slag trapping box are connected on rail plate, the slag trapping box bottom has leakage cinder hole, slag trapping box one STH also is connected with telescopic air duct by pipe collar, be fixedly connected with filter dirt filter in the inboard of pipe collar, the telescopic air duct other end is connected with fume purifier, opposite side at fume purifier is connected with the cascade filtration air duct, the cascade filtration air duct is a discharge duct that is comprised of several sections of tinplate pipelines, at every joint tinplate pipeline docking location, filter dirt filter is installed, the cascade filtration air duct other end is connected with aiutage.
Further, described telescopic air duct is to be made by bellows, and described tinplate pipeline docking location is equipped with filter dirt filter, and active carbon is equipped with on filter dirt filter top.
The utility model has the advantages that: after twice purification; the clean gas that reaches the safety of standard is discharged in atmosphere by aiutage; not only protected environment, and flue dust and dust purified thoroughly, lathe and staff's health have all been played great protective effect.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is A part enlarged diagram in accompanying drawing 1.
Fig. 3 is the assembling schematic diagram of slag trapping box.
Fig. 4 is B part enlarged diagram in accompanying drawing 3.
In accompanying drawing: 1, cutting head; 2, cutting head; 3, slag trapping box; 4, pipe collar; 5, telescopic air duct; 6, fume purifier; 7, cascade filtration air duct; 8, tinplate pipeline; 9, active carbon; 10, filter dirt filter; 11, aiutage; 12, header portion; 13, motor; 14, square slide rail; 15, gear; 16, long tooth bar; 17, screw; 18, underframe part.
The specific embodiment
Below in conjunction with Figure of description, the utility model is described further.
The utility model is a kind of CUT dedusting, collection slag device, this device can well be collected in add produce man-hour cut slag, flue gas and dust, the pollution of minimizing to production site and lathe itself, reduced flue gas, dust to the healthy harm that causes of operating personnel.And this dust collection manner is relatively simple for structure, with material, relatively economizes, thereby reach the minimizing place, takies, saves the purpose of investment.Reaching on the other hand same dust removing effects relatively economizes with air quantity; Periodic maintenance in follow-up use procedure is also fairly simple.
Dedusting method of the present utility model is mainly placed and is connect dirt funnel, this funnel called after slag trapping box below Cutting platform.Cutting head 1 is arranged on header portion 12, and header portion 12 is slidably connected with underframe part 18 by square slide block 14, and header portion 12 is done and seesawed under the guiding of square slide block 14, realize the work of cutting head 1.Slag trapping box 3 is fixedly connected with by screw 17 at diagram header portion 12,, therefore the motion of header portion 12 will drive slag trapping box 3 motions, to sum up can realizes being synchronized with the movement of cutting head 1 and slag trapping box 3.
The motion of header portion 12, motor 13 axle heads on header portion 12 are connected with gear 15, and drive its rotation, and gear 15 is meshed with long tooth bar 16, and long tooth bar 16 is fixedly connected on underframe part 18.Therefore header portion 12 under the drive of motor 13, moves under the guiding of square slide block 14.
Connect a telescopic air duct 5 in slag trapping box 3 bottoms, therefore it does corresponding flexible the telescopic air duct of called after along with moving of slag trapping box 3.Whole slag trapping box 3 is attached to the below of cutting head 2, along with the movement of cutting head 2, moves.End at telescopic air duct 5 connects a fume purifier 6.What fume purifier 6 was selected is LB-JW type Mobile welding fume purifier, and its operation principle: air enters in fume purifier 6 by telescopic air duct 5, and its inner filter is filtered out the large particle in gas by the pre-filtering core.The main filter core of crossing below the pre-filtering core can filter out harmful gas, and the air after cleaning enters into cascade filtration air duct 7 from the other end of equipment, realizes the further filtration of air.
Tinplate pipeline 8 is one to save and be docking together, as shown in the figure, and a upper joint tinplate pipeline and after first segment tinplate pipeline coordinates, end face touches the high spot at first segment tinplate pipeline, prevent the downslide of a joint tinplate pipeline, the like, successively interlock.And at the mouth of pipe place of every joint tinplate pipeline 8 welding filter dirt filter 10, with on a joint tinplate pipeline active carbon 9 is placed on after dock and filters on dirt filter 10.Same method is combined tinplate pipeline 8, filter dirt filter 10, active carbon 9 to form described cascade filtration air duct 7.
The flue dust of the larger particles that produces in cutting process sinks to 3 li of slag trapping box under the effect of gravity, short grained floating dust enters fume purifier 6 by telescopic air duct 5 under fume purifier 6 suctions.In fume purifier 6, waste gas filters through mechanical type pretreatment system filter cartridge type, can reach 98% purification efficiency; Purified gas imports in aiutage 11 via the cascade filtration air duct 7 of built-in active carbon 9 again, by aiutage, is entered in atmosphere.Because active carbon 9 is a kind of porous carbon containing matters, it has highly developed pore structure, is a kind of extremely good adsorbent, and its suction-operated is that mat physical property absorption affinity and chemistry absorption affinity form.Air after cascade filtration has just reached discharge standard like this, can directly enter in atmosphere.
This device has following design feature:
(1) slag trapping box 3 is positioned at cutting head 2 belows, and two ends connect rail plate, are fixed on cutting head 1, and slag trapping box 3 can move with cutting head 2, thus can well collect fall down while cutting cut slag and dust.Have leakage cinder hole in slag trapping box 3 bottoms, when collect cut slag and dust and reach a certain amount of the time, can will cut slag and clear out by leaking cinder hole.
(2) slag trapping box 3 one sides are opened a hole, and hole place is connected with telescopic air duct 5 by pipe collar 4, and with the motion of slag trapping box 3, moves, and telescopic air duct 5 is made structure that can stretching motion.Be fixedly connected with filter dirt filter in pipe collar 4 inboards, prevent that effectively the sheet material of expecting slag and fritter is absorbed into described telescopic air duct 5 inside.
(3) telescopic air duct 5 other ends are connected with fume purifier 5, can well process waste gas and dust that cutting produces in fume purifier 5, and filtering accuracy can reach more than 0.3 micron, processes very easily small dust granules.
(4) not thorough for preventing air filtration, connect cascade filtration air duct 7 at fume purifier 5 other ends, cascade filtration air duct 7 is discharge ducts that are comprised of tinplate pipeline 8, at every joint tinplate pipeline 8 docking locations, filter dirt filter 10 is installed, on filter dirt filter 10, active carbon 9 is housed, so just flue dust and dust can be purified thoroughly, reach the clean gas of the safety of standard.
(5) cascade filtration air duct 7 other ends connect aiutage 11; by after twice purification; the clean gas that reaches the safety of standard is discharged in atmosphere by aiutage 11; not only protected environment; and flue dust and dust thoroughly purified, and lathe and staff's health have all been played great protective effect.
This plasma cutting machine dedusting, collection slag apparatus structure compactness, slag trapping box 3, telescopic air duct 5 are positioned at below workbench, and fume purifier 6 can arbitrarily move according to the space situation.And it is simple in structure, and is easy to use, flexible, good dedusting effect.This structure not only is applied on CUT, also can be used for simultaneously the production process of flame cutting etc.
Basic principle explained above, principal character and advantage thereof.The technical staff of the industry should understand; this structure is not restricted to the described embodiments; that describes in the explanation of above-described embodiment and structure has just used the principle that this mechanism is described; under the prerequisite of the spirit and scope that do not break away from this structure; this structure also has various changes and modifications, and we include these changes and improvements in claimed scope.This structural requirement protection domain is defined by appending claims and equivalent thereof.
Claims (2)
1. CUT dedusting, collection slag device, comprise slag trapping box (3) and the pipeline that is connected with slag trapping box (3), it is characterized in that: described slag trapping box (3) is positioned at cutting head (2) below, the two ends of slag trapping box (3) are arranged on rail plate, slag trapping box (3) bottom has leakage cinder hole, slag trapping box (3) one STHs also are connected with telescopic air duct (5) by pipe collar (4), be fixedly connected with filter dirt filter in the inboard of pipe collar (4), telescopic air duct (5) other end is connected with fume purifier (6), opposite side at fume purifier (6) is connected with cascade filtration air duct (7), cascade filtration air duct (7) is a discharge duct that is comprised of tinplate pipeline (8), at every joint tinplate pipeline (8) docking location, filter dirt filter (10) is installed, cascade filtration air duct (7) other end is connected with aiutage (11).
2. CUT dedusting according to claim 1, collection slag device, it is characterized in that: described telescopic air duct (5) is to be made by bellows, described tinplate pipeline (8) docking location is equipped with filter dirt filter (10), and active carbon (9) is equipped with on filter dirt filter (10) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201953439U CN203292714U (en) | 2013-04-18 | 2013-04-18 | Dust removal and residue collecting device of plasma cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201953439U CN203292714U (en) | 2013-04-18 | 2013-04-18 | Dust removal and residue collecting device of plasma cutting machine |
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| Publication Number | Publication Date |
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| CN203292714U true CN203292714U (en) | 2013-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013201953439U Expired - Lifetime CN203292714U (en) | 2013-04-18 | 2013-04-18 | Dust removal and residue collecting device of plasma cutting machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831515A (en) * | 2014-03-21 | 2014-06-04 | 上海船厂船舶有限公司 | Dust removing system of plasma cutting machine |
| CN104227207A (en) * | 2014-08-01 | 2014-12-24 | 天津市裕泰机械有限责任公司 | Automatic cleaning type ingot blank cutter |
| CN105234524A (en) * | 2015-11-16 | 2016-01-13 | 勃利县利民锅炉厂 | Dust removal device of numerical control cutting machine |
| CN105498425A (en) * | 2016-01-14 | 2016-04-20 | 张家港市洁皇工业吸尘器制造有限公司 | Servo linkage wet method smoke removal purification device for numerical control plasma cutting machine |
| CN108161321A (en) * | 2018-03-20 | 2018-06-15 | 湖州悉匠汽车服务有限责任公司 | A kind of cambered surface electric welding equipment for irony component |
| CN112338330A (en) * | 2020-12-30 | 2021-02-09 | 安徽信息工程学院 | Plasma cutting machine operation panel with smoke abatement and slagging-off function |
| CN115055795A (en) * | 2022-06-10 | 2022-09-16 | 安徽威拓环境科技有限公司 | Plasma cutting dust pelletizing system |
| WO2023164313A3 (en) * | 2022-02-27 | 2023-10-19 | Stroyer Benjamin G | Gantry-type thermal cutting system with mobile collection bin |
-
2013
- 2013-04-18 CN CN2013201953439U patent/CN203292714U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831515A (en) * | 2014-03-21 | 2014-06-04 | 上海船厂船舶有限公司 | Dust removing system of plasma cutting machine |
| CN103831515B (en) * | 2014-03-21 | 2016-04-13 | 上海船厂船舶有限公司 | The dust pelletizing system of CUT |
| CN104227207A (en) * | 2014-08-01 | 2014-12-24 | 天津市裕泰机械有限责任公司 | Automatic cleaning type ingot blank cutter |
| CN105234524A (en) * | 2015-11-16 | 2016-01-13 | 勃利县利民锅炉厂 | Dust removal device of numerical control cutting machine |
| CN105234524B (en) * | 2015-11-16 | 2017-09-15 | 勃利县利民锅炉厂 | A kind of Numerical control cutting dust removal device |
| CN105498425A (en) * | 2016-01-14 | 2016-04-20 | 张家港市洁皇工业吸尘器制造有限公司 | Servo linkage wet method smoke removal purification device for numerical control plasma cutting machine |
| CN108161321A (en) * | 2018-03-20 | 2018-06-15 | 湖州悉匠汽车服务有限责任公司 | A kind of cambered surface electric welding equipment for irony component |
| CN112338330A (en) * | 2020-12-30 | 2021-02-09 | 安徽信息工程学院 | Plasma cutting machine operation panel with smoke abatement and slagging-off function |
| WO2023164313A3 (en) * | 2022-02-27 | 2023-10-19 | Stroyer Benjamin G | Gantry-type thermal cutting system with mobile collection bin |
| CN115055795A (en) * | 2022-06-10 | 2022-09-16 | 安徽威拓环境科技有限公司 | Plasma cutting dust pelletizing system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131120 |
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| CX01 | Expiry of patent term |