CN109226997A - welding system - Google Patents
welding system Download PDFInfo
- Publication number
- CN109226997A CN109226997A CN201710562470.0A CN201710562470A CN109226997A CN 109226997 A CN109226997 A CN 109226997A CN 201710562470 A CN201710562470 A CN 201710562470A CN 109226997 A CN109226997 A CN 109226997A
- Authority
- CN
- China
- Prior art keywords
- welding
- negative pressure
- high negative
- welding system
- hose
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention discloses a kind of welding systems, it includes welding gun, the welding system further includes fume purifier, the fume purifier includes the suction inlet being sequentially communicated, hose, weldering cigarette filter screen and high negative pressure suction unit, the suction inlet is connected and fixed on the welding gun, and the high negative pressure suction unit sucks the flue dust that welding gun welding generates in the weldering cigarette filter screen by the suction inlet, hose.The welding system by welding gun be arranged absorb welding gun generate weld fumes suction inlet, by the flue dust of generation be directly sucked in weldering cigarette filter screen in and purify, from solved on source weld fumes be directly discharged in air and caused by harm.
Description
Technical field
The present invention relates to a kind of welding systems.
Background technique
With the continuous expansion of welding production scale, the dosage of welding material is also significantly increased therewith, the labor of welding production
Dynamic health also refers in agenda with environmental protection problem.The environmental protection that past China pays little attention to welding for a long time is asked with health
Topic is not carried out any processing by the flue dust that welding gun welding generates and is directly released into air.
Up to 20 kinds or more of the element found in this kind of flue dust at present, that wherein content is most is Fe, Ca, Na etc.,
Secondary is Si, Al, Mn, Ti, Cu etc..Main harmful substance in weld fumes is Fe2O3, SiO2, MnO, HF etc., and wherein content is most
Mostly is Fe2O3, typically constitutes from the 35.56% of flue dust total amount, followed by SiO2, and content accounts for 10~20%, MnO and accounts for 5~20%
Left and right.
This flue dust generated by welding gun welding often generates some toxic substances.Such as: acetaldehyde, rosin acid, isocyanide
Hydrochlorate, nitrogen oxides, sulfide, hydrocarbon etc. damage the body of welder, and pollute environment.
Summary of the invention
The technical problem to be solved by the present invention is to not carried out by the flue dust that welding gun welding generates in the prior art to overcome
It is any processing and be directly released into air, this weld fumes can swim for a long time in air, to the body of welder
Body damages, and pollutes the defect of environment, provides a kind of welding system.
The present invention is to solve above-mentioned technical problem by following technical proposals:
A kind of welding system comprising welding gun, the welding system further include fume purifier, the fume purifier packet
It includes the suction inlet being sequentially communicated, hose, weldering cigarette filter screen and high negative pressure suction unit, the suction inlet and is connected and fixed on institute
Welding gun is stated, the high negative pressure suction unit sucks the flue dust that welding gun welding generates by the suction inlet, hose
In the weldering cigarette filter screen.
The welding system absorbs the suction inlet for the weld fumes that welding gun generates by being arranged on welding gun, by the flue dust of generation
Be directly sucked in weldering cigarette filter screen in and purify, from solved on source weld fumes be directly discharged in air and caused by danger
Evil.
Preferably, the fume purifier further includes high negative pressure interface and dust bucket, the high negative pressure interface is set to institute
The hose and weldering cigarette filter screen are stated between hose and weldering cigarette filter screen and are connected to, the high negative pressure interface also connects
Pass through the dust bucket.
The structure falls the part of bulky grain in the weld fumes sucked by high negative pressure suction unit under gravity
Enter to be connected to the side of dust bucket, to realize the separation to weld fumes, collect the particle in weld fumes by dust bucket,
And suspend and the particle in air then passes through weldering cigarette filter screen filtration, effectively improve fume purifier to weld fumes
Detergent power and purification efficiency.
Preferably, the fume purifier further includes particle filtering net, the particle filtering net is set to the dust bucket
It is interior.
Particle filtering net improves the collection efficiency of dust bucket for the smaller particle in filtering smoke
Preferably, the fume purifier further includes mobile base, the high negative pressure suction unit, high negative pressure interface sum aggregate
Dust barrel is both secured to the mobile base.
The main component and movement, the ease for use of lifting means for the fume purifier that mobile base can carry are convenient for
Welder uses.
Preferably, the welding system further includes the electric welding machine for controlling welding gun.
Preferably, the electric welding machine is set to and is fixed on the top of the high negative pressure suction unit.
Preferably, the welding system further includes electric cabinet, the electric cabinet is connected to the electricity by electric connection mode
Welding machine and high negative pressure suction unit, the electric cabinet are opened and closed the electric welding machine and high negative pressure suction unit linkage.
In actual use, when unlatching electric welding machine is subjected to, electric cabinet can drive high negative pressure suction unit
It opens immediately, realizes synchronous absorption weld fumes；When completion welding needs to close electric welding machine, electric cabinet can drive high negative pressure
Suction unit turns off after closing or postponing certain time immediately, while realizing the effect of energy conservation and dust suction.
Preferably, fume purifier further includes activated charcoal strainer, the activated charcoal strainer is connected to the high negative pressure
The outlet of suction unit.
The activated charcoal strainer removes peculiar smell therein for further filtering weld fumes.
Preferably, the suction inlet is installed on the end of the hose by universal joint.
The angle of suction inlet can be adjusted arbitrarily, to meet use need of the welding system under different welding operating conditions
It asks, improves the operation strategies of the welding system.
Preferably, the welding system further includes welding robot, the welding robot has robotic arm, the dust suction
Hose is fixed on the robotic arm by fixture, and the welding gun and suction inlet are fixed on the end of the robotic arm.
Welding robot in welding system is able to drive weldering and realizes automatic welding, and the flue dust generated passes through dust suction
Inside mouth, hose sucking fume purifier, the purification to flue dust is realized.Improving the automatization level of the welding system
Meanwhile solving the pollution problem of weld fumes.
The positive effect of the present invention is that:
The welding system makes welder when welding using welding gun by the way that fume purifier and welding gun to be combined together
The weld fumes of generation directly can be absorbed and be purified by fume purifier, and solving weld fumes and being directly discharged into air causes pair
The problem of welder's body damages and pollutes environment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the welding system of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of the fume purifier of the embodiment of the present invention.
Fig. 3 is the structural schematic diagram of the high negative pressure interface of the embodiment of the present invention.
Description of symbols:
Welding gun 1
Fume purifier 2
Suction inlet 21, universal joint 22, hose 23, high negative pressure suction unit 24, high negative pressure interface 25, dust bucket
26, mobile base 27
Electric welding machine 3
Welding robot 4
Robotic arm 41
Specific embodiment
The present invention is further illustrated below by the mode of embodiment, but does not therefore limit the present invention to the reality
It applies among a range.
As shown in Figure 1, Figure 2 and Figure 3, the present invention provides a kind of welding system, which includes welding gun 1, flue dust
Clarifier 2 and electric welding machine 3.
The electric welding machine 3 of the welding system provides the power of welding for controlling welding gun 1, for welding gun 1, and operator being capable of hand
Welding gun 1 is held to be subjected to.
The fume purifier 2 of the welding system includes suction inlet 21, hose 23, high negative pressure interface 25, weldering cigarette filtering
Net (not shown), high negative pressure suction unit 24 and dust bucket 26.Suction inlet 21 and welding gun 1 are fastened to each other, and suction inlet 21,
Hose 23, weldering cigarette filter screen (not shown) and high negative pressure suction unit 24 are sequentially communicated, high negative pressure suction unit 24
Welding gun 1 can be welded the flue dust generated and pass through suction inlet 21, the sucking weldering cigarette filter screen (figure of hose 23 by the negative pressure of generation
In be not shown) in, weldering cigarette filter screen (not shown) adsorb the flue dust after purified gas is discharged.The weldering cigarette filter screen
(not shown) uses the composite screen being made of the fire-retardant filter core of PTFE overlay film, efficient nano filter core and MV filter paper filter core, energy
Enough harmful substances effectively absorbed in the flue dust that welding generates.
The fume purifier 2 high negative pressure interface 25 setting hose 23 and weldering cigarette filter screen (not shown) it
Between and be connected to hose 23 and weldering cigarette filter screen (not shown), the high negative pressure interface 25 also have another interface, should
Orifice is in dust bucket 26.The y-type structure of the high negative pressure interface 25 makes the weld fumes sucked by high negative pressure suction unit 24
In particle part fall under gravity into bifurcated and downward side, the side in the y-type structure and be connected to dust bucket
26, to realize the separation to weld fumes, collect the particle in weld fumes by dust bucket 26, and in suspension and air
Particle then passes through weldering cigarette filter screen (not shown) filtering.The structure effectively improves the butt welding cigarette receiving of fume purifier 2
The detergent power and purification efficiency of dirt.
The fume purifier 2 of the present embodiment further includes particle filtering net (not shown), and the particle filtering net is (in figure not
Show) it is arranged in dust bucket 26, for the smaller particle in filtering smoke, improve the collection efficiency of dust bucket 26.
The fume purifier 2 of the present embodiment further includes mobile base 27, the high negative pressure suction unit 24 of fume purifier 2,
High negative pressure interface 25 and dust bucket 26 are each attached to the top of the mobile base 27.4 castors are arranged at the bottom of the mobile base 27,
The main component for the fume purifier 2 for enabling mobile base 27 to carry is mobile, the ease for use of lifting means, is convenient for Welder
People uses.Preferably, the top of high negative pressure suction unit 24 and fastened to each other is arranged in the electric welding machine 3 of the welding system, makes
Electric welding machine 3 can also be moved together with fume purifier 2.
The fume purifier 2 of the present embodiment further includes activated charcoal strainer (not shown), active carbon filter screen setting
The peculiar smell in weld fumes is removed for further filtering weld fumes in the exit of high negative pressure suction unit 24.
The fume purifier 2 of the present embodiment further includes a universal joint 22, and suction inlet 21 is by the universal joint 22 and inhales
Dirt hose 23 is connected.The angle of suction inlet 21 can be adjusted arbitrarily, to meet the welding system under different welding operating conditions
Use demand, improve the operation strategies of the welding system.
The welding system of the present embodiment further includes welding robot 4, the welding robot 4 have movable robotic arm 41 and
Welding gun 1 and dust-absorbing gun hole are fixed on the end of robotic arm 41, and hose 23 is then fixed on robotic arm 41 by fixture,
Welding robot 4 is able to drive weldering and realizes automatic welding, and the flue dust for welding generation is inhaled by suction inlet 21, hose 23
Enter inside fume purifier 2, realizes the purification to flue dust.The welding system solves while improving Automation of Welding level
The pollution problem of weld fumes.
The welding system of the present embodiment can not also include welding robot 4, and welder can be welded by manual operation
Rifle 1 is subjected to.The weld fumes that welding gun 1 is generated in welding directly can be absorbed and be purified by fume purifier 2, be solved
Weld fumes of having determined, which is directly discharged into air, leads to the problem of damaging to welder's body and pollute environment.
The welding system of the present embodiment further includes electric cabinet (not shown), and electric cabinet (not shown) is by being electrically connected
The mode of connecing is connected to electric welding machine 3 and high negative pressure suction unit 24, and controls electric welding machine 3 and high negative pressure suction unit 24, can
Enough linkage opening and closings.In actual use, when unlatching electric welding machine 3 is subjected to, electric cabinet (not shown) can be driven
Dynamic high negative pressure suction unit 24 is opened immediately, realizes synchronous absorption weld fumes；When completion welding needs to close electric welding machine 3,
Electric cabinet (not shown) turns off after high negative pressure suction unit 24 can be driven to close or postpone certain time immediately,
The effect of energy conservation and dust suction is realized simultaneously.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that this is only
For example, protection scope of the present invention is to be defined by the appended claims.Those skilled in the art without departing substantially from
Under the premise of the principle and substance of the present invention, many changes and modifications may be made, but these change and
Modification each falls within protection scope of the present invention.
Claims (10)
1. a kind of welding system comprising welding gun, which is characterized in that the welding system further includes fume purifier, the cigarette
Dirt clarifier includes the suction inlet being sequentially communicated, hose, weldering cigarette filter screen and high negative pressure suction unit, and the suction inlet connects
It connects and is fixed on the welding gun, the flue dust that welding gun welding generates is passed through the suction inlet, suction by the high negative pressure suction unit
Dirt hose sucks in the weldering cigarette filter screen.
2. welding system as described in claim 1, which is characterized in that the fume purifier further includes high negative pressure interface sum aggregate
Dust barrel, the high negative pressure interface are set between the hose and weldering cigarette filter screen and are connected to the hose and weldering
Cigarette filter screen, the high negative pressure interface are also connected to the dust bucket.
3. welding system as claimed in claim 2, which is characterized in that the fume purifier further includes particle filtering net, institute
Particle filtering net is stated to be set in the dust bucket.
4. welding system as claimed in claim 2, which is characterized in that the fume purifier further includes mobile base, described
High negative pressure suction unit, high negative pressure interface and dust bucket are both secured to the mobile base.
5. the welding system as described in any one of Claims 1-4, which is characterized in that the welding system further includes using
In the electric welding machine of control welding gun.
6. welding system as claimed in claim 5, which is characterized in that the electric welding machine is set to and is fixed on the high negative pressure
The top of suction unit.
7. welding system as claimed in claim 5, which is characterized in that the welding system further includes electric cabinet, described automatically controlled
Case is connected to the electric welding machine and high negative pressure suction unit by electric connection mode, the electric cabinet make the electric welding machine with it is described
The linkage opening and closing of high negative pressure suction unit.
8. the welding system as described in any one of Claims 1-4, which is characterized in that fume purifier further includes activity
Charcoal filter screen, the activated charcoal strainer are connected to the outlet of the high negative pressure suction unit.
9. the welding system as described in any one of Claims 1-4, which is characterized in that the suction inlet passes through Universal connector
Head is installed on the end of the hose.
10. the welding system as described in any one of Claims 1-4, which is characterized in that the welding system further includes weldering
Welding robot, the welding robot have robotic arm, and the hose is fixed on the robotic arm, the weldering by fixture
Rifle and suction inlet are fixed on the end of the robotic arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710562470.0A CN109226997A (en) | 2017-07-11 | 2017-07-11 | welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710562470.0A CN109226997A (en) | 2017-07-11 | 2017-07-11 | welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109226997A true CN109226997A (en) | 2019-01-18 |
Family
ID=65083554
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710562470.0A Pending CN109226997A (en) | 2017-07-11 | 2017-07-11 | welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109226997A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052748A (en) * | 2019-04-28 | 2019-07-26 | 杭州隆湖机电科技有限公司 | A kind of robot welding weldering fume and dust device |
| CN110227690A (en) * | 2019-07-15 | 2019-09-13 | 山东亚历山大智能科技有限公司 | A kind of vehicle-mounted automatic laser cleaning equipment |
| CN110899289A (en) * | 2019-11-12 | 2020-03-24 | 合肥永升机械有限公司 | Unmanned aerial vehicle tracks welding dust collecting equipment |
| CN111167226A (en) * | 2020-03-20 | 2020-05-19 | 河南上善科技有限公司 | Automatic welding and cutting smoke purifying system |
| CN113245674A (en) * | 2020-07-21 | 2021-08-13 | 武汉新时达环保科技有限公司 | Robot welding smoke purifies collection device |
| CN114748952A (en) * | 2022-05-06 | 2022-07-15 | 上海振华重工(集团)股份有限公司 | Smoke dust treatment system |
-
2017
- 2017-07-11 CN CN201710562470.0A patent/CN109226997A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052748A (en) * | 2019-04-28 | 2019-07-26 | 杭州隆湖机电科技有限公司 | A kind of robot welding weldering fume and dust device |
| CN110227690A (en) * | 2019-07-15 | 2019-09-13 | 山东亚历山大智能科技有限公司 | A kind of vehicle-mounted automatic laser cleaning equipment |
| CN110899289A (en) * | 2019-11-12 | 2020-03-24 | 合肥永升机械有限公司 | Unmanned aerial vehicle tracks welding dust collecting equipment |
| CN111167226A (en) * | 2020-03-20 | 2020-05-19 | 河南上善科技有限公司 | Automatic welding and cutting smoke purifying system |
| CN113245674A (en) * | 2020-07-21 | 2021-08-13 | 武汉新时达环保科技有限公司 | Robot welding smoke purifies collection device |
| CN114748952A (en) * | 2022-05-06 | 2022-07-15 | 上海振华重工(集团)股份有限公司 | Smoke dust treatment system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210329 Address after: No.111-121 Yezhuang Road, Fengxian District, Shanghai, 201415 Applicant after: SHANGHAI DONSUN WELDING GROUP Co.,Ltd. Address before: Room 071, 10th floor, building 3, No.170 Huoshan Road, Hongkou District, Shanghai 200082 Applicant before: SHANGHAI SHANLUWU ENTERPRISE MANAGEMENT Co.,Ltd. Applicant before: SHANGHAI DONSUN WELDING GROUP Co.,Ltd. |
|
| TA01 | Transfer of patent application right |