CN103390531B - Filament winder - Google Patents
Filament winder Download PDFInfo
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- CN103390531B CN103390531B CN201310318635.1A CN201310318635A CN103390531B CN 103390531 B CN103390531 B CN 103390531B CN 201310318635 A CN201310318635 A CN 201310318635A CN 103390531 B CN103390531 B CN 103390531B
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- plate
- filament
- location
- rectifier
- fixed head
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Abstract
The invention provides a kind of energy-saving lamp absorption filament-coiling machine, belong to field of mechanical technique.It solve in existing fluorescent tube assembly by manually by filament around to the low problem of operating efficiency on rectifier.This filament winder, comprise frame, vertically be fixed on the base plate in frame and the fixed head being located at plate outer side, guide frame is provided with between base plate and fixed head, frame is provided with for driving fixed head along the drive motors of guide frame transverse reciprocating movement, the below of fixed head is provided with the location-plate one for holding rectifier and the location-plate two for fixed lamp tube assembly, fixed head is provided with the crawl structure for capturing rectifier in location-plate one, for filament in fluorescent tube assembly is pushed position dial filamentray structure and for by filament around on rectifier around filament unit.The present invention can by 4 filaments simultaneously around on rectifier, has that operating efficiency is high, automaticity advantages of higher.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of filament winder.
Background technology
Tellurian energy day is becoming tight, and energy savings, protection of the environment are the matters of utmost importance of 21st century social development.Compared with incandescent lamp, electricity-saving lamp has significant energy-saving effect, and the light that every 1 watt of electricity-saving lamp sends is equivalent to the light that many watts of incandescent lamps send, and electricity-saving lamp obtains applying more and more widely due to its significant energy-saving effect.Electricity-saving lamp mainly comprises lamp holder, fluorescent tube, rectifier and filament etc., and the assembly manipulation of electricity-saving lamp is mainly through manually completing, and its inefficiency, qualification rate is low.For this reason, applicant has invented the automatic winding machine of electricity-saving lamp, it mainly comprises automatic capturing rectifier and is put into mechanism on fluorescent tube assembly, simultaneously automatic around 4 filament mechanism and automatic control system, and improves greatly the wrapping wire efficiency of electricity-saving lamp, improves wrapping wire quality simultaneously.One of them operation of electricity-saving lamp is for put on fluorescent tube assembly by rectifier, and by filament around on rectifier, the way of this operation with traditional is by manually completing, and its working (machining) efficiency is low, and production cost is high.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose the filament winder that a kind of automaticity is high, working (machining) efficiency is high.
Object of the present invention realizes by following technical proposal:
This filament winder, comprise frame, vertically be fixed on the base plate in frame and the fixed head being located at plate outer side, guide frame is provided with between described base plate and fixed head, described frame is provided with for driving fixed head along the drive motors of guide frame transverse reciprocating movement, it is characterized in that, the below of described fixed head is provided with the location-plate one for holding rectifier and the location-plate two for fixed lamp tube assembly, described fixed head is provided with the crawl structure for capturing rectifier in location-plate one, for filament in fluorescent tube assembly is pushed position dial filamentray structure and for by filament around on rectifier around filament unit.
During work, by capturing the rectifier in structure crawl location-plate one, under the effect of motor, fixed head moves along guide frame, captures the top that rectifier is grabbed fluorescent tube assembly by structure simultaneously; Then by dialling filamentray structure, the filament in fluorescent tube assembly is pushed position, then through around filament unit by 4 filaments simultaneously around on rectifier.
In above-mentioned filament winder, the outside of described fixed head is provided with a supporting bracket, the below of described supporting bracket is provided with drive motors two, and the downside of described drive motors two is fixed with a location-plate three, above-mentioned crawl structure, dials filamentray structure and being all arranged on this location-plate three around filament unit.Here the location-plate three arranged, mainly to capturing structure, dialling filamentray structure and play a supporting role around filament unit, ensures to capture structure, dial filamentray structure and be in stable state when filament unit runs, raising machining accuracy.
In above-mentioned filament winder, described crawl structure comprises the mounting panel be fixed on above-mentioned location-plate three, be fixed at pneumatic-finger on the downside of mounting panel, be located at the connector below pneumatic-finger and be located at the jaw fixture below connector, and described jaw fixture is provided with the jaw for capturing rectifier.
In above-mentioned filament winder, described filamentray structure of dialling comprises and is fixed at gas palmula block on the downside of above-mentioned location-plate three, is located at the gas pawl on the downside of gas palmula block and is located at the filament plate fixture on gas pawl, and described filament plate fixture is provided with filament plate.
In above-mentioned filament winder, described guide frame comprises level and is located at the guide rail two that the guide rail one on base plate top and level are located at base plate bottom, described guide rail one is provided with can along the slide block one of its transverse shifting, described guide rail two is provided with can along the slide block two of its transverse shifting, described slide block one is fixed with a support bar vertically arranged, lower end and the slide block two-phase of described support bar are connected, and above-mentioned fixed head is arranged on this support bar.
In above-mentioned filament winder, be provided with a limiting plate between described base plate and above-mentioned support bar, the both sides of described limiting plate are provided with the guide vane end stop for limiting slide block two moving range, and the both sides of described limiting plate are also provided with photoelectricity bearing.
The specific works situation of this filament winder is as follows: slide block one and slide block two lay respectively at the right side of guide rail one and guide rail two, crawl structure now is just positioned at directly over location-plate one, pneumatic-finger controls jaw, makes the rectifier on jaw crawl location-plate one; When after crawl, drive motors drives support bar, and slide block one is moved to the left along guide rail one, slide block two is moved to the left simultaneously, under the effect of the guide vane end stop that limiting plate is arranged, make slide block two rest on the left end of guide rail two, now dial filamentray structure and be just positioned at directly over location-plate two; Jaw decontrols rectifier, makes rectifier drop on fluorescent tube assembly, and gas pawl controls the work of filament plate, and filament is pushed position; Finally by around filament unit by 4 filaments simultaneously around on rectifier, complete the coiling work of filament.
Compared with prior art, this filament winder has the following advantages:
Can automatically rectifier be captured and put on fluorescent tube assembly, and after filament being pushed position by wrapping wire unit by 4 filaments simultaneously around on rectifier, realize mechanized operation completely, automaticity is high, working (machining) efficiency is high, decreases manual operation, reduces labour cost; Its reasonable in design, registration, machining accuracy is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of preferred embodiment provided by the invention.
Fig. 2 is the left view of Fig. 1 provided by the invention.
In figure, 1, frame; 2, base plate; 3, fixed head; 4, drive motors; 51, rectifier; 52, location-plate one; 61, fluorescent tube assembly; 62, location-plate two; 7, around filament unit; 81, supporting bracket; 82, drive motors two; 83, location-plate three; 91, mounting panel; 92, pneumatic-finger; 93, connector; 94, jaw fixture; 95, jaw; 101, gas palmula block; 102, gas pawl; 103, filament plate fixture; 104, filament plate; 111, guide rail one; 112, guide rail two; 113, slide block one; 114, slide block two; 115, support bar; 116, limiting plate; 117, guide vane end stop; 118, photoelectricity bearing.
Embodiment
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
This filament winder as shown in Figure 1, comprises frame 1, is vertically fixed on the base plate 2 in frame 1 and the fixed head 3 be located at outside base plate 2, be provided with guide frame between base plate 2 and fixed head 3.As shown in Figure 1, frame 1 is provided with for driving fixed head 3 along the drive motors 4 of guide frame transverse reciprocating movement, as shown in Figure 2, the below of fixed head 3 is provided with the location-plate 1 for holding rectifier 51 and the location-plate 2 62 for fixed lamp tube assembly 61, as shown in Figure 1, fixed head 3 be provided with crawl structure for capturing rectifier 51 in location-plate 1, for filament in fluorescent tube assembly 61 is pushed position dial filamentray structure and be used for by filament around on rectifier 51 around filament unit 7.
In the present embodiment, as shown in Figure 1, the outside of fixed head 3 is provided with a supporting bracket 81, and the below of supporting bracket 81 is provided with drive motors 2 82, the downside of drive motors 2 82 is fixed with a location-plate 3 83, captures structure, dials filamentray structure and be all arranged on this location-plate 3 83 around filament unit 7.Here the location-plate 3 83 arranged, mainly to capturing structure, dialling filamentray structure and play a supporting role around filament unit 7, ensures to capture structure, dial filamentray structure and be in stable state when filament unit 7 runs, raising machining accuracy.
Concrete, as shown in Figure 2, capture the jaw fixture 94 that structure comprises the mounting panel 91 be fixed on location-plate 3 83, is fixed at pneumatic-finger 92 on the downside of mounting panel 91, is located at the connector 93 below pneumatic-finger 92 and is located at below connector 93, jaw fixture 94 is provided with the jaw 95 for capturing rectifier 51.
As shown in Figure 1, dial filamentray structure to comprise and be fixed at gas palmula block 101 on the downside of location-plate 3 83, be located at the gas pawl 102 on the downside of gas palmula block 101 and be located at the filament plate fixture 103 on gas pawl 102, filament plate fixture 103 is provided with filament plate 104.
Guide frame in the present embodiment comprises level and is located at the guide rail 2 112 that the guide rail 1 on base plate 2 top and level are located at base plate 2 bottom, as depicted in figs. 1 and 2, guide rail 1 is provided with can along the slide block 1 of its transverse shifting, described guide rail 2 112 is provided with can along the slide block 2 114 of its transverse shifting, slide block 1 is fixed with a support bar 15 vertically arranged, the lower end of support bar 15 is connected mutually with slide block 2 114, and fixed head 3 is arranged on this support bar 15.
As shown in Figure 1, be provided with a limiting plate 116 between base plate 2 and support bar 15, the both sides of limiting plate 116 are provided with the guide vane end stop 117 for limiting slide block 2 114 moving range, and the both sides of limiting plate 116 are also provided with photoelectricity bearing 118.
The specific works situation of this filament winder is as follows: slide block 1 and slide block 2 114 lay respectively at the right side of guide rail 1 and guide rail 2 112, crawl structure now is just positioned at directly over location-plate 1, pneumatic-finger 92 controls jaw 95, makes jaw 95 capture rectifier 51 on location-plate 1; When after crawl, drive motors 4 drives support bar 15, slide block 1 is moved to the left along guide rail 1, slide block 2 114 is moved to the left simultaneously, under the effect of the guide vane end stop 117 that limiting plate 116 is arranged, make slide block 2 114 rest on the left end of guide rail 2 112, now dial filamentray structure and be just positioned at directly over location-plate 2 62; Jaw 95 decontrols rectifier 51, and make rectifier 51 drop on fluorescent tube assembly 61, gas pawl 102 controls filament plate 104 and works, and filament is pushed position; Finally by around filament unit 7 by 4 filaments simultaneously around on rectifier 51, complete the coiling work of filament.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (6)
1. a filament winder, comprise frame (1), vertically be fixed on the base plate (2) in frame (1) and be located at the fixed head (3) outside base plate (2), guide frame is provided with between described base plate (2) and fixed head (3), described frame (1) is provided with for driving fixed head (3) along the drive motors (4) of guide frame transverse reciprocating movement, it is characterized in that, the below of described fixed head (3) is provided with the location-plate one (52) for holding rectifier (51) and the location-plate two (62) for fixed lamp tube assembly (61), described fixed head (3) is provided with the crawl structure for capturing rectifier (51) in location-plate one (52), for filament in fluorescent tube assembly (61) is pushed position dial filamentray structure and for by filament around to rectifier (51) around filament unit (7).
2. filament winder according to claim 1, it is characterized in that, the outside of described fixed head (3) is provided with a supporting bracket (81), the below of described supporting bracket (81) is provided with drive motors two (82), the downside of described drive motors two (82) is fixed with a location-plate three (83), above-mentioned crawl structure, dials filamentray structure and being all arranged on this location-plate three (83) around filament unit (7).
3. filament winder according to claim 2, it is characterized in that, described crawl structure comprises the mounting panel (91) be fixed on above-mentioned location-plate three (83), is fixed at the pneumatic-finger (92) of mounting panel (91) downside, is located at the connector (93) of pneumatic-finger (92) below and is located at the jaw fixture (94) of connector (93) below, and described jaw fixture (94) is provided with the jaw (95) for capturing rectifier (51).
4. filament winder according to claim 2, it is characterized in that, described filamentray structure of dialling comprises the gas palmula block (101) being fixed at above-mentioned location-plate three (83) downside, the filament plate fixture (103) be located at the gas pawl (102) on the downside of gas palmula block (101) and be located on gas pawl (102), and described filament plate fixture (103) is provided with filament plate (104).
5. the filament winder according to claim 1 or 2 or 3 or 4, it is characterized in that, described guide frame comprises level and is located at the guide rail two (112) that the guide rail one (111) on base plate (2) top and level are located at base plate (2) bottom, described guide rail one (111) is provided with can along the slide block one (113) of its transverse shifting, described guide rail two (112) is provided with can along the slide block two (114) of its transverse shifting, described slide block one (113) is fixed with a support bar (115) vertically arranged, the lower end of described support bar (115) is connected mutually with slide block two (114), above-mentioned fixed head (3) is arranged on this support bar (115).
6. filament winder according to claim 5, it is characterized in that, a limiting plate (116) is provided with between described base plate (2) and above-mentioned support bar (115), the both sides of described limiting plate (116) are provided with the guide vane end stop (117) for limiting slide block two (114) moving range, and the both sides of described limiting plate (116) are also provided with photoelectricity bearing (118).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310318635.1A CN103390531B (en) | 2013-07-26 | 2013-07-26 | Filament winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310318635.1A CN103390531B (en) | 2013-07-26 | 2013-07-26 | Filament winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103390531A CN103390531A (en) | 2013-11-13 |
| CN103390531B true CN103390531B (en) | 2016-03-16 |
Family
ID=49534767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310318635.1A Expired - Fee Related CN103390531B (en) | 2013-07-26 | 2013-07-26 | Filament winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103390531B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1795195A (en) * | 1926-07-10 | 1931-03-03 | Gen Electric | Filament mounting machine |
| CN2449356Y (en) * | 2000-09-15 | 2001-09-19 | 叶均 | Autoamtic gap type wire winding machine for lamp |
| CN2829083Y (en) * | 2005-08-31 | 2006-10-18 | 上海全用电气设备有限公司 | Filament winder for producing lamp filament |
| CN201262945Y (en) * | 2008-07-25 | 2009-06-24 | 洪江 | Filament-coiling machine |
| CN203367211U (en) * | 2013-07-26 | 2013-12-25 | 台州市远东铁马自动化设备有限公司 | Filament winding machine |
-
2013
- 2013-07-26 CN CN201310318635.1A patent/CN103390531B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1795195A (en) * | 1926-07-10 | 1931-03-03 | Gen Electric | Filament mounting machine |
| CN2449356Y (en) * | 2000-09-15 | 2001-09-19 | 叶均 | Autoamtic gap type wire winding machine for lamp |
| CN2829083Y (en) * | 2005-08-31 | 2006-10-18 | 上海全用电气设备有限公司 | Filament winder for producing lamp filament |
| CN201262945Y (en) * | 2008-07-25 | 2009-06-24 | 洪江 | Filament-coiling machine |
| CN203367211U (en) * | 2013-07-26 | 2013-12-25 | 台州市远东铁马自动化设备有限公司 | Filament winding machine |
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| Publication number | Publication date |
|---|---|
| CN103390531A (en) | 2013-11-13 |
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| PB01 | Publication | ||
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160316 Termination date: 20160726 |