CN103388307B - Steel bridge tabula rib assembly machine - Google Patents
Steel bridge tabula rib assembly machine Download PDFInfo
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- CN103388307B CN103388307B CN201310328792.0A CN201310328792A CN103388307B CN 103388307 B CN103388307 B CN 103388307B CN 201310328792 A CN201310328792 A CN 201310328792A CN 103388307 B CN103388307 B CN 103388307B
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Abstract
The present invention relates to steel bridge's manufacture field, particularly a kind of steel bridge tabula rib assembly machine, comprising: crossbeam assembly, supporting mechanism, air pressure mechanism and walking mechanism.Supporting mechanism is fixed on the bottom of crossbeam; Air pressure mechanism is arranged on crossbeam; Walking mechanism is arranged on the bottom of supporting mechanism; Steel bridge tabula rib is placed on the below of crossbeam assembly.Steel bridge tabula rib assembly machine provided by the invention, instead of original artificial burning code plate assembling, ensure that the assembly quality of steel bridge tabula rib, improve the efficiency of assembling of steel bridge tabula rib.
Description
Technical field
The present invention relates to steel bridge's manufacture field, particularly a kind of steel bridge tabula rib assembly machine.
Background technology
In steel bridge's manufacture process, the assembling of Slab element part tabula rib generally all adopts device manually to carry out operation, in the process of the assembling of Slab element part tabula rib, assembles by manually burning yard plate the compression realized between tabula rib and Slab element part.Manually burning in the process of code plate assembling, comparatively large to Slab element part tabula rib external lesional, and also the assembling of artificial burning code plate is wasted time and energy, assembly precision is low.For abnormal shape, the tabula rib of different structure adopts and manually burns the assembling of code plate, the labour intensity of operating personnel is large, and production efficiency is low.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of assembly quality that can ensure steel bridge tabula rib, improves the steel bridge tabula rib assembly machine of the efficiency of assembling of steel bridge tabula rib.
For solving the problems of the technologies described above, the invention provides a kind of steel bridge tabula rib assembly machine, comprising: crossbeam assembly, supporting mechanism, air pressure mechanism and walking mechanism.Described supporting mechanism is fixed on the bottom of described crossbeam, plays a supportive role to described crossbeam assembly.Described air pressure mechanism is arranged on described crossbeam, and described air pressure mechanism can move along described crossbeam assembly, and described air pressure mechanism can stretch along vertical.Described steel bridge tabula rib is placed on the below of described crossbeam assembly.Described walking mechanism is arranged on the bottom of described supporting mechanism.
Wherein, described air pressure mechanism comprises: cylinder, traversing carriage, the first linear guides, the second linear guides, gear, tooth bar, the first slide block, the second slide block, copper sheathing, the 3rd Combined speed reducer and extension bar.The axial direction of described traversing carriage is provided with the guide hole running through described traversing carriage, the guide hole inner sleeve on described traversing carriage has described copper sheathing; Described cylinder is fixed on the upper end of described traversing carriage; Described extension bar is connected with the piston rod of described cylinder; Described extension bar is through described copper sheathing.Described first slide block and described second slide block are separately fixed on described traversing carriage; Described 3rd Combined speed reducer is fixed on the side of described traversing carriage.Described first linear guides is fixed on described first crossbeam bottom, and described second linear guides is fixed on described second cross beam bottom; Described first slide block spiral-lock is on described first linear guides, and described second slide block spiral-lock is on described second linear guides.Described tooth bar is fixed on described first crossbeam bottom or described second cross beam bottom, and described gear is arranged on described 3rd Combined speed reducer, and described gear is placed on described tooth bar.
Described crossbeam assembly comprises first crossbeam and second cross beam.Described first crossbeam and described second cross beam be arranged in parallel.The two ends of described first crossbeam and described second cross beam are separately fixed on described supporting mechanism.
Further, described supporting mechanism comprises: the first column, the second column, the first longeron and the second longeron.The top of described first column is fixed on a side bottom of described first crossbeam and second cross beam, and the top of described second column is fixed on bottom the opposite side of described first crossbeam and described second cross beam.The top of described first longeron is fixed on the bottom of described first column, and the bottom of described first longeron is provided with described walking mechanism.The top of described second longeron is fixed on the bottom of described second column, and the bottom of described second longeron is provided with described walking mechanism.
Further, described walking mechanism comprises the first walking unit and the second walking unit.Described first walking unit comprises: the first rolling wheel support, the first roller, the first power transmission shaft, the first guide rail, the second rolling wheel support, the second roller, second driving shaft and the first Combined speed reducer.Described first rolling wheel support is fixed on the bottom of described first longeron; Described first roller is arranged on described first rolling wheel support by described first power transmission shaft; Described first guide rail is arranged on immediately below described first longeron, and described first roller is placed on described first guide rail; Described first Combined speed reducer is connected with one end of described first power transmission shaft.Described second rolling wheel support is fixed on the bottom of described first longeron; Described second roller is arranged on described second rolling wheel support by described second driving shaft; Described second roller is placed on described first guide rail.Described second walking unit comprises: the 3rd rolling wheel support, the 3rd roller, the 3rd power transmission shaft, the second guide rail, the 4th rolling wheel support, the 4th roller, the 4th power transmission shaft and the second Combined speed reducer.Described 3rd rolling wheel support is fixed on the bottom of described second longeron; Described 3rd roller is arranged on described 3rd rolling wheel support by described 3rd power transmission shaft; Described second guide rail is arranged on immediately below described second longeron, and described 3rd roller is placed on described second guide rail; Described second Combined speed reducer is connected with one end of described 3rd power transmission shaft.Described 4th rolling wheel support is fixed on the bottom of described second longeron; Described 4th roller is arranged on described 4th rolling wheel support by described 4th power transmission shaft; Described 4th roller is placed on described second guide rail.
Further, described air pressure mechanism is at least one.
Further, the first plate drawing mechanism and the second plate drawing mechanism is also comprised.Described first plate drawing mechanism comprises: the first plate draws body, the first capping and the first bolt.Described first plate draws the top of body to be fixed on the bottom of described first longeron, and described first guide rail is bolted to by described first capping and described first lower end that described first plate draws body.Described second plate drawing mechanism comprises: the second plate draws body, the second capping and the second bolt.Described second plate draws the top of body to be fixed on the bottom of described second longeron, and described second guide rail is bolted to by described second capping and described second lower end that described second plate draws body.
Further, described walking mechanism also comprises guiding wheels.The side of described first rolling wheel support, the second rolling wheel support, the 3rd rolling wheel support and the 4th rolling wheel support is all provided with described guiding wheels.
Steel bridge tabula rib assembly machine provided by the invention, crossbeam assembly is provided with air pressure mechanism, is compressed along the vertical steel bridge tabula rib that can realize below to crossbeam assembly that stretches by air pressure mechanism.Air pressure mechanism can move along crossbeam assembly; Walking mechanism moves forward and backward in the horizontal plane by driving bracing or strutting arrangement, thus air pressure mechanism is moved forward and backward in the horizontal plane, therefore the steel bridge tabula rib of diverse location that air pressure mechanism can realize below to crossbeam assembly is fixed, thus completes the assembling to steel bridge tabula rib.Adopt steel bridge tabula rib assembly machine to instead of original artificial burning code plate assembling, ensure that the assembly quality of steel bridge tabula rib, improve the efficiency of assembling of steel bridge tabula rib.
Accompanying drawing explanation
The steel bridge tabula rib front view that Fig. 1 provides for the embodiment of the present invention.
The steel bridge tabula rib side view that Fig. 2 provides for the embodiment of the present invention.
The air pressure mechanism structural scheme of mechanism that Fig. 3 provides for the embodiment of the present invention.
The first walking unit sectional view that Fig. 4 provides for the embodiment of the present invention.
The plate drawing mechanism sectional view that Fig. 5 provides for the embodiment of the present invention.
Detailed description of the invention
See Fig. 1-Fig. 5, embodiments provide a kind of steel bridge tabula rib assembly machine, comprising: crossbeam assembly 1, supporting mechanism 2, air pressure mechanism 4, walking mechanism 3, first plate drawing mechanism 7 and the second plate drawing mechanism [not shown].Supporting mechanism 2 is fixed on the below at crossbeam assembly 1 two ends, plays a supportive role to crossbeam assembly 1.Air pressure mechanism 4 is arranged on the crossbeam assembly 1 between supporting mechanism 2, and cylinder mechanism is at least one (the present embodiment adopts 2), and air pressure mechanism 4 can move along crossbeam assembly 1, and air pressure mechanism 4 can stretch along vertical; Walking mechanism 3 is arranged on the bottom of supporting mechanism 2; Steel bridge tabula rib 6 is placed on the below of crossbeam assembly 1; First plate drawing mechanism 7 and the second plate drawing mechanism [not shown] are separately fixed in walking mechanism 3; Mounting plate 5 is arranged on the below of crossbeam assembly 1.Further the structure of the steel bridge tabula rib assembly machine that the embodiment of the present invention provides is introduced below:
See Fig. 1-Fig. 3, crossbeam assembly 1 comprises first crossbeam 11 and second cross beam 12.See Fig. 1 and Fig. 2, supporting mechanism 2 comprises: the first column 21, second column [not shown], the first longeron 22 and the second longeron [not shown].Participate in Fig. 1, Fig. 2 and Fig. 4, walking mechanism 3 comprises the first walking unit [not shown], the second walking unit [not shown] and guiding wheels 33; Wherein, the first walking unit [not shown] comprising: the first rolling wheel support 34, first roller 31, first power transmission shaft 35, first guide rail 36, second rolling wheel support [not shown], the second roller 32, second driving shaft [not shown] and the first Combined speed reducer 37; Second walking unit [not shown] comprising: the 3rd rolling wheel support [not shown], the 3rd roller [not shown], the 3rd power transmission shaft [not shown], the second guide rail [not shown], the 4th rolling wheel support [not shown], the 4th roller [not shown], the 4th power transmission shaft [not shown] and the second Combined speed reducer [not shown].See Fig. 1 and Fig. 3, air pressure mechanism 4 comprises: cylinder 41, traversing carriage 47, first linear guides 42, second linear guides 43, gear [not shown], tooth bar 46, first slide block 44, second slide block 45, copper sheathing 49, the 3rd Combined speed reducer 48 and extension bar 410.See Fig. 2 and Fig. 5, the first plate drawing mechanism 7 comprises: the first plate draws body 71, first capping 72 and the first bolt 73.Second plate drawing mechanism [not shown] comprising: the second plate draws body [not shown], the second capping [not shown] and the second bolt [not shown].
See Fig. 1 and Fig. 2, first crossbeam 11 and second cross beam 12 be arranged in parallel and link together, the top of the first column 21 is fixed on a side bottom of first crossbeam 11 and second cross beam 12, and the top of the second column [not shown] is fixed on bottom the opposite side of first crossbeam 11 and second cross beam 12.The top of the first longeron 22 is fixed on the bottom of the first column 21, and the top of the second longeron [not shown] is fixed on the bottom of the second column [not shown].See Fig. 2 and Fig. 4, the first rolling wheel support 34 is fixed on the bottom of the first longeron 22, and the first roller 31 is arranged on the first rolling wheel support 34 by the first power transmission shaft 35.First guide rail 36 is arranged on immediately below the first longeron 22, and the first roller 31 is placed on the first guide rail 36.First Combined speed reducer 37 is connected with one end of the first power transmission shaft 35.Second rolling wheel support [not shown] is fixed on the bottom of the first longeron 22, and the second roller 32 is arranged on the second rolling wheel support [not shown] by second driving shaft [not shown], and the second roller 32 is placed on the first guide rail 36.3rd roller [not shown] support is fixed on the bottom of the second longeron [not shown], and the 3rd roller [not shown] is arranged on the 3rd rolling wheel support [not shown] by the 3rd power transmission shaft [not shown].Second guide rail [not shown] is arranged on immediately below the second longeron [not shown], and the 3rd roller [not shown] is placed on the second guide rail [not shown].Second Combined speed reducer [not shown] is connected with one end of the 3rd power transmission shaft [not shown].4th rolling wheel support [not shown] is fixed on the bottom of the second longeron [not shown], and the 4th roller [not shown] is arranged on the 4th rolling wheel support [not shown] by the 4th power transmission shaft [not shown].4th roller [not shown] is placed on the second guide rail [not shown], known by foregoing, and the walk structure of unit [not shown] of the structure and first of the second walking unit [not shown] is identical.The side of the first rolling wheel support 34, second rolling wheel support, the 3rd rolling wheel support and the 4th rolling wheel support is all provided with guiding wheels.See Fig. 3, the axial direction of traversing carriage 47 is provided with the guide hole running through traversing carriage 47, the guide hole inner sleeve on traversing carriage 47 has copper sheathing 49.Cylinder 41 is fixed on the upper end of traversing carriage 47; Extension bar 410 is connected with the piston rod of cylinder 41, and extension bar 410 is through copper sheathing 49.First slide block 44 and the second slide block 45 are separately fixed on traversing carriage 47.3rd Combined speed reducer 48 is fixed on the side of traversing carriage 47.First linear guides 42 is fixed on first crossbeam 11 bottom, and the second linear guides 43 is fixed on second cross beam 12 bottom.First slide block 44 spiral-lock is on the first linear guides 42, and the second slide block 45 spiral-lock is on the second linear guides 43.Tooth bar 46 is fixed on first crossbeam 11 bottom or second cross beam 12 bottom, and gear [not shown] is arranged on the 3rd Combined speed reducer 48, and gear [not shown] is placed on tooth bar 46.See Fig. 5, the first plate draws the top of body 71 to be fixed on the bottom of first crossbeam 11, and the first guide rail 36 is fixed on by the first capping 72 and the first bolt 73 lower end that first plate draws body 71.Second plate draws the top of body [not shown] to be fixed on the bottom of second cross beam [not shown], and the second guide rail [not shown] is fixed on by the second capping [not shown] and the second bolt [not shown] lower end that the second plate draws body [not shown].In the embodiment of the present invention, mounting plate 5 is arranged on the below of crossbeam assembly 1, for placing steel bridge tabula rib 6.First Combined speed reducer, the second Combined speed reducer and the 3rd Combined speed reducer are formed by motor and decelerator, belong to routine techniques.
The operation principle of the steel bridge tabula rib assembly machine that the embodiment of the present invention provides is as follows: when carrying out steel bridge tabula rib 6 and assembling, in the below of steel bridge tabula rib assembly machine, a mounting plate 5 is set, steel bridge tabula rib 6 is placed on mounting plate 5, air pressure mechanism 4 is driven to move at horizontal plane fore-and-aft direction by walking mechanism 3 at the fore-and-aft direction Mobile support device 2 of horizontal plane, and move air pressure mechanism 4 along the first linear guides 42 on crossbeam assembly 1 and the second linear guides 43, air pressure mechanism 4 is moved to directly over steel bridge tabula rib 6; Open cylinder 41 subsequently, the piston rod of cylinder 41 moves down, and drive extension bar 410 to move down, the steel bridge tabula rib 6 that extension bar 410 is extruded also is fixed, then carries out spot welding to steel bridge tabula rib 6 and fix, and completes the assembling to steel bridge tabula rib.
The embodiment of the present invention has following beneficial effect:
1, on crossbeam assembly, air pressure mechanism is installed, is compressed to the flexible steel bridge tabula rib that can realize below to crossbeam assembly by air pressure mechanism vertical.Air pressure mechanism can move along crossbeam assembly, walking mechanism moves forward and backward in the horizontal plane by driving bracing or strutting arrangement, thus air pressure mechanism is moved forward and backward in the horizontal plane, therefore the steel bridge tabula rib of diverse location that air pressure mechanism can realize below to crossbeam assembly is fixed, thus completes the assembling to steel bridge tabula rib.Adopt steel bridge tabula rib assembly machine to instead of original artificial burning code plate assembling, ensure that the assembly quality of steel bridge tabula rib, improve the efficiency of assembling of steel bridge tabula rib.
2, structure is simple, draws materials conveniently, is convenient to industrially extensively implement.
It should be noted last that, above detailed description of the invention is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to example to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (6)
1. a steel bridge tabula rib assembly machine, is characterized in that, comprising: crossbeam assembly (1), supporting mechanism (2), air pressure mechanism (4) and walking mechanism (3);
Described supporting mechanism (2) is fixed on the bottom of described crossbeam assembly (1), plays a supportive role to described crossbeam assembly (1);
Described air pressure mechanism (4) is arranged on described crossbeam assembly (1), described air pressure mechanism (4) can be moved along described crossbeam assembly (1), and described air pressure mechanism (4) can stretch along vertical;
Described walking mechanism (3) is arranged on the bottom of described supporting mechanism (2);
Described steel bridge tabula rib (6) is placed on the below of described crossbeam assembly (1);
Described crossbeam assembly (1) comprises first crossbeam (11) and second cross beam (12);
Described first crossbeam (11) and described second cross beam (12) be arranged in parallel;
The two ends of described first crossbeam (11) and described second cross beam (12) are separately fixed on described supporting mechanism (2);
Wherein, described air pressure mechanism (4) comprising: cylinder (41), traversing carriage (47), the first linear guides (42), the second linear guides (43), gear, tooth bar (46), the first slide block (44), the second slide block (45), copper sheathing (49), the 3rd Combined speed reducer (48) and extension bar (410);
The axial direction of described traversing carriage (47) is provided with the guide hole running through described traversing carriage (47), and the guide hole inner sleeve on described traversing carriage (47) has described copper sheathing (49); Described cylinder (41) is fixed on the upper end of described traversing carriage (47); Described extension bar (410) is connected with the piston rod of described cylinder (41); Described extension bar (410) is through described copper sheathing (49);
Described first slide block (44) and described second slide block (45) are separately fixed on described traversing carriage (47); Described 3rd Combined speed reducer (48) is fixed on the side of described traversing carriage (47);
Described first linear guides (42) is fixed on described first crossbeam (11) bottom, and described second linear guides (43) is fixed on described second cross beam (12) bottom; Described first slide block (44) spiral-lock is on described first linear guides (42), and described second slide block (45) spiral-lock is on described second linear guides (43);
Described tooth bar (46) is fixed on described first crossbeam (11) bottom or described second cross beam (12) bottom, described gear is arranged on described 3rd Combined speed reducer (48), and described gear is placed on described tooth bar (46).
2. steel bridge tabula rib assembly machine according to claim 1, it is characterized in that, described supporting mechanism (2) comprising: the first column (21), the second column, the first longeron (22) and the second longeron;
The top of described first column (21) is fixed on a side bottom of described first crossbeam (11) and second cross beam (12), and the top of described second column is fixed on bottom the opposite side of described first crossbeam (11) and described second cross beam (12);
The top of described first longeron (22) is fixed on the bottom of described first column (21), and the bottom of described first longeron (22) is provided with described walking mechanism (3);
The top of described second longeron is fixed on the bottom of described second column, and the bottom of described second longeron is provided with described walking mechanism (3).
3. steel bridge tabula rib assembly machine according to claim 2, is characterized in that, described walking mechanism (3) comprises the first walking unit and the second walking unit;
Described first walking unit comprises: the first rolling wheel support (34), the first roller (31), the first power transmission shaft (35), the first guide rail (36), the second rolling wheel support, the second roller (32), second driving shaft and the first Combined speed reducer (37);
Described first rolling wheel support (34) is fixed on the bottom of described first longeron (22); Described first roller (31) is arranged on described first rolling wheel support (34) by described first power transmission shaft (35); Described first guide rail (36) is arranged on immediately below described first longeron (22), and described first roller (31) is placed on described first guide rail (36); Described first Combined speed reducer (37) is connected with one end of described first power transmission shaft (35);
Described second rolling wheel support is fixed on the bottom of described first longeron (22); Described second roller (32) is arranged on described second rolling wheel support by described second driving shaft; Described second roller is placed on described first guide rail (36);
Described second walking unit comprises: the 3rd rolling wheel support, the 3rd roller, the 3rd power transmission shaft, the second guide rail, the 4th rolling wheel support, the 4th roller, the 4th power transmission shaft and the second Combined speed reducer;
Described 3rd rolling wheel support is fixed on the bottom of described second longeron; Described 3rd roller is arranged on described 3rd rolling wheel support by described 3rd power transmission shaft; Described second guide rail is arranged on immediately below described second longeron, and described 3rd roller is placed on described second guide rail; Described second Combined speed reducer is connected with one end of described 3rd power transmission shaft;
Described 4th rolling wheel support is fixed on the bottom of described second longeron; Described 4th roller is arranged on described 4th rolling wheel support by described 4th power transmission shaft; Described 4th roller is placed on described second guide rail.
4. steel bridge tabula rib assembly machine according to claim 3, is characterized in that, described air pressure mechanism (4) is at least one.
5. steel bridge tabula rib assembly machine according to claim 4, is characterized in that, also comprises the first plate drawing mechanism (7) and the second plate drawing mechanism;
Described first plate drawing mechanism (7) comprising: the first plate draws body (71), the first capping (72) and the first bolt (73);
Described first plate draws the top of body (71) to be fixed on the bottom of described first longeron (22), and described first guide rail (36) is fixed on by described first capping (72) and described first bolt (73) lower end that described first plate draws body (71);
Described second plate drawing mechanism comprises: the second plate draws body, the second capping and the second bolt;
Described second plate draws the top of body to be fixed on the bottom of described second longeron, and described second guide rail is bolted to by described second capping and described second lower end that described second plate draws body.
6. steel bridge tabula rib assembly machine according to claim 5, is characterized in that, described walking mechanism also comprises guiding wheels (33);
The side of described first rolling wheel support (34), the second rolling wheel support, the 3rd rolling wheel support and the 4th rolling wheel support is all provided with a described guiding wheels (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310328792.0A CN103388307B (en) | 2013-07-31 | 2013-07-31 | Steel bridge tabula rib assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310328792.0A CN103388307B (en) | 2013-07-31 | 2013-07-31 | Steel bridge tabula rib assembly machine |
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| Publication Number | Publication Date |
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| CN103388307A CN103388307A (en) | 2013-11-13 |
| CN103388307B true CN103388307B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310328792.0A Active CN103388307B (en) | 2013-07-31 | 2013-07-31 | Steel bridge tabula rib assembly machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE102013114532B4 (en) | 2013-12-19 | 2019-02-21 | SEH Engineering GmbH | Device and method for producing an orthotropic carrier plate and orthotropic carrier plate |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1947926A (en) * | 2006-11-20 | 2007-04-18 | 国营武昌造船厂 | Electric pneumatic type machine for assembling U-shaped ribs of plate units |
| JP2009121077A (en) * | 2007-11-13 | 2009-06-04 | Sanken Steel:Kk | Steel wall balustrade |
| CN202577151U (en) * | 2012-03-26 | 2012-12-05 | 无锡华联科技集团有限公司 | Hoisting mechanism of bridge U-shaped rib assembly beam |
| CN202894696U (en) * | 2012-11-02 | 2013-04-24 | 无锡华联科技集团有限公司 | Grabbing mechanism for diaphragm assemblers |
-
2013
- 2013-07-31 CN CN201310328792.0A patent/CN103388307B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1947926A (en) * | 2006-11-20 | 2007-04-18 | 国营武昌造船厂 | Electric pneumatic type machine for assembling U-shaped ribs of plate units |
| JP2009121077A (en) * | 2007-11-13 | 2009-06-04 | Sanken Steel:Kk | Steel wall balustrade |
| CN202577151U (en) * | 2012-03-26 | 2012-12-05 | 无锡华联科技集团有限公司 | Hoisting mechanism of bridge U-shaped rib assembly beam |
| CN202894696U (en) * | 2012-11-02 | 2013-04-24 | 无锡华联科技集团有限公司 | Grabbing mechanism for diaphragm assemblers |
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