A kind of method and device of automatic detection 4K2K product master control borad
Technical field
The present invention relates to the detection equipment technical field of product master control borad, especially relate to a kind of inspection automatically
Survey the method and device of 4K2K product master control borad.
Background technology
Along with multimedia display product image quality is improved constantly by user, the TV such as super large screen, ultra high-definition
Machine is close to our life the most increasingly.Such as Sony, Toshiba, LG, Samsung, Hisense, Haier, wound
The Ge great TV producer both at home and abroad such as dimension, TCL, Konka, Changhong releases the 4K2K of various model this year
The ultra-high-definition television of interface, also Ge great liquid crystal panel manufacturer such as group create photoelectricity, Youda, three
Star, Sharp Corp releases various sizes of 4K2K liquid crystal panel, is applied to various multimedia display and produces
In product, ultra high-definition 4K2K multimedia display product uses the data transfer mode that V-BY-ONE is brand-new
Completing the transmission of super large data volume, the most apparently V-BY-ONE is the development trend of a technology,
Follow-up have more product and do ultra high-definition and show, the most higher resolution ratio.
The new data transfer mode that V-BY-ONE Shi You THine company proposes, similar LVDS, eDP
Or the transmission means of iDP, mainly transmitted by a pair differential signal.
The meaning of V-BY-ONE interface is " video by one ", i.e. transmits LVDS by " single line "
Or TTL signal, popular saying just is the reduction of PCB layout, the especially application on large-size screen monitors, example
Carry out some screens as 4K2K60Hz TV LVDS line needs 96, but carry out some screens with v-by-one line
If, it is only necessary to 18 lines;4K2K120Hz TV LVDS line needs 192 and carrys out some screens,
But if v-by-one line, have only to 34 lines, so can greatly reduce on PCB layout
Problem, but also the interference problem of EMI/EMC can be reduced.
Shown in the composition diagram 1 of 4K2K product, 4K2K multimedia display product is by power module, 4K2K
Product master control borad, 4K2K display floater, voice output, input unit form;Power module is complete
Become to be inputted by outside 110V/220V alternating current and be converted into road required for 4K2K master control borad
12V 5V 3.3V the DC voltage of 24V, be supplied to 4K2K master control borad, 4K2K master control borad can be by
The signal inputs such as various input terminals such as AV, YPBPR, HDMI, TV, SCART or VGA,
After 4K2K decoding process, image section is exported with V-BY-ONE by V-BY-ONE interface
The display floater display image of interface, by voice output output audio signal to loudspeaker power amplifier etc.,
Complete audio signal output, input unit such as touch panel, keyboard, mouse can also be responded simultaneously
Input order performs corresponding function.
At present, for the inspection of band V-BY-ONE interface multimedia display product master control borad (PCBA)
Survey method and detection equipment is: such as with liquid crystal display television core board, the superelevation of V-BY-ONE interface
Clear projecting apparatus machine master control borad, current detection method is that band V-BY-ONE interface product master control borad directly connects
The display screen connecing a band V-BY-ONE interface is identified by artificial naked eyes, and the method is limited to inspection
Survey workman detects duty during product, and therefore testing result exists the biggest subjectivity and fluctuation,
Uniformity is excessively poor, and product quality can not be ensured reliably.The whole production efficiency of the sector at present
Bottleneck in the test side of product, personnel can only be continuously increased at p-wire for this Ge great producer and ensure
Whole product output efficiency and yields;But, owing to recent year labor cost quickly increases,
So certainly will be greatly increased production cost.Multimedia display product industry Ge great producer is all one after another at present
Knock down price to exchange the bigger market share for, it is therefore necessary to release new detection method, can protect
Production efficiency can be greatly improved again on the premise of card product quality.
Summary of the invention
A kind of method that it is an object of the invention to provide automatic detection 4K2K product master control borad, it realizes
Fully-automated synthesis to master control borad to be detected, detection efficiency is high, and accuracy rate is high, and testing result stably may be used
Lean on.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of method of automatic detection 4K2K product master control borad, comprises the following steps,
Initializing, V-BY-ONE is gathered conversion equipment, sound collection conversion dress by central processing module
Put, voltage x current gathers conversion equipment and completes initial work;
Test signal supply, test signal supplying module provides signal to 4K2K master control borad to be detected;
Start V-BY-ONE and gather conversion equipment, gather conversion equipment to be checked by V-BY-ONE
Survey 4K2K master control borad carry out the collection of V-BY-ONE signal and change into RGB image signal and be transferred to
Central processing module, complete the picture signal to 4K2K master control borad to be detected detects judgement automatically,
The determination methods of detection automatically to 4K2K master control borad picture signal to be detected is " Pixel by Pixel "
Detection method: selected test zone by client, in this test zone in each pixel and sample image
The pixel of corresponding (X, Y) carries out R, G, B diversity ratio pair, and comparative result is setting permission
Then judge that this pixel, as qualified, otherwise judges that this pixel is as defective in disparity range;
Start sound collection conversion equipment, gather 4K2K master to be detected by sound collection conversion equipment
The board voice signal of control plate, is transferred to central processing module, completes 4K2K master control borad to be detected
Board voice signal detection judge;
Start voltage x current and gather conversion equipment, gather conversion equipment by voltage x current and gather to be detected
The board voltage and current signal of 4K2K master control borad, is transferred to central processing module, completes to be detected
The detection of the board voltage x current of 4K2K master control borad and judgement;
Central processing module exports test result output module last judged result, completes to be measured
The output of the last testing result of plate.
Further in technical scheme, start V-BY-ONE and gather in conversion equipment step,
V-BY-ONE is gathered conversion equipment and is exported by V-BY-ONE interface by 4K2K master control borad to be detected
The screen being displayed on other V-BY-ONE interface on picture signal collection, and this image is believed
Number being converted into rgb image data form is saved in computer analysis, is judged by computer automatic analysis
It is the most qualified that this is converted into rgb image data.
Further in technical scheme, start in sound collection conversion equipment step, to 4K2K to be detected
The detection method of the board voice signal of master control borad is: calculate this signal frequency according to sampled voice signal
Rate, amplitude, distortion rate parameter, signal frequency, amplitude, the parameter value of distortion rate parameter are all allowing
Disparity range in be then judged to qualified, be otherwise judged to defective.
Further in technical scheme, the detection to the board voltage x current of 4K2K master control borad to be detected
Method is: the signal collected according to voltage x current collection conversion equipment obtains electricity after carrying out ADC conversion
Piezoelectricity flow valuve, it is qualified that this value is judged as in the range of the permission difference set, and is otherwise defective.
Further in technical scheme, realize communication, central processing module foundation by I/O control module
The setup control I/O control module of visitor completes the communication to 4K2K master control borad to be detected, makes to be detected
4K2K master control borad, automatically into each functional module of self, completes to start V-BY-ONE collection one by one and turns
Changing device step, startup sound collection conversion equipment and startup voltage x current device, complete each step one by one
Rapid detection function.
Further in technical scheme, after completing initialization step, carry out parameter setting step,
Featured configuration V-BY-ONE according to V-BY-ONE mainboard to be detected gathers conversion equipment, sound
Sound gathers conversion equipment and the parameter value of voltage x current collection conversion equipment, completes to adopt V-BY-ONE
Collection conversion equipment, sound collection conversion equipment and voltage x current gather the detection work of conversion equipment and run
Parameter arrange.
It is an object of the invention to provide a kind of 4K2K product master control borad one automatic detection device, it is real
The now fully-automated synthesis to master control borad to be detected, detection efficiency is high, and accuracy rate is high, and testing result is stable
Reliably.
The 4K2K product master control borad of a kind of method realizing above-mentioned automatic detection 4K2K product master control borad
Automatic detection device, including a computer, computer installation has automatic detection unit, automatically detects list
Unit include central processing module, for realize with 4K2K master control borad to be detected communication I/O control module,
For to 4K2K master control borad to be detected provide one test signal test signal supplying module,
V-BY-ONE gathers conversion equipment, sound collection conversion equipment, voltage x current collection conversion equipment and survey
Test result output module, central processing module connects V-BY-ONE respectively and gathers conversion equipment, sound
Gather conversion equipment and voltage x current gather conversion equipment, I/O control module and test result output module,
V-BY-ONE gathers conversion equipment, sound collection conversion equipment, voltage x current collection conversion equipment respectively
Connect 4K2K master control borad to be detected.
Further in technical scheme, V-BY-ONE gathers conversion equipment and includes that V-BY-ONE gathers
Interface module, signals collecting decoder module, central processing module, signal output interface module and detection
Judge module, V-BY-ONE acquisition interface Module connection signal gathers decoder module, and signals collecting decodes
Module connects central processing module, and central processing module connects signal output interface module and detection judges
Module;
Sound collection conversion equipment includes voice acquisition interface module, sound collection modular converter, central authorities
Processing module and sound output interface module, voice acquisition interface module connects sound collection modular converter,
Sound collection modular converter connects central processing module, and central processing module connects voice output interface mould
Block;
Voltage x current gather conversion equipment include voltage x current acquisition interface module, ADC modular converter,
Central processing module and voltage x current output interface module, voltage x current acquisition interface module connects ADC
Modular converter, ADC modular converter connect central processing module, and central processing module connects voltage x current
Output interface module.
Further in technical scheme, described I/O control module includes controlling interface input module, central authorities
Processing module and output interface module, output interface module includes IR remote control output interface module, I2C
Output interface module or RS232 serial ports output interface module.
Use after said structure, the present invention the most advantageously:
Present configuration is simple, connects master control borad to be detected by the communication interface of computer, as PCI connects
Mouth, PCI-E interface and USB interface, it is achieved the fully-automated synthesis to master control borad to be detected, detection effect
Rate is high, and accuracy rate is high, and testing result is reliable and stable, uses manpower and material resources sparingly.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the 4K2K product of prior art.
Fig. 2 is the circuit diagram of the automatic detection device of the present invention.
Fig. 3 is the circuit diagram of the V-BY-ONE collection conversion equipment of the present invention.
Fig. 4 is the circuit diagram of the sound collection conversion equipment of the present invention.
Fig. 5 is the circuit diagram of the voltage x current collection conversion equipment of the present invention.
Fig. 6 is the circuit diagram of the I/O control module of the present invention.
Detailed description of the invention
The following stated is only presently preferred embodiments of the present invention, the most therefore limits the protection model of the present invention
Enclose.
Embodiment one
A kind of method of automatic detection 4K2K product master control borad, as shown in Fig. 2 to Fig. 6, including with
Lower step.
Initializing, V-BY-ONE is gathered conversion equipment, sound collection conversion dress by central processing module
Put, voltage x current gathers conversion equipment and completes initial work.
Parameter setting step, adopts according to the featured configuration V-BY-ONE of V-BY-ONE mainboard to be detected
Collection conversion equipment, sound collection conversion equipment and voltage x current gather the parameter value of conversion equipment, complete
V-BY-ONE is gathered conversion equipment, sound collection conversion equipment and voltage x current and gathers conversion equipment
Detection work run parameter arrange.
Test signal supply, test signal supplying module provides signal to 4K2K master control borad to be detected.
Start V-BY-ONE and gather conversion equipment, gather conversion equipment to be checked by V-BY-ONE
Survey 4K2K master control borad carry out the collection of V-BY-ONE signal and change into RGB image signal and be transferred to
Central processing module, complete the picture signal to 4K2K master control borad to be detected detects judgement automatically.
V-BY-ONE gathers conversion equipment by 4K2K master control borad to be detected by V-BY-ONE interface
Picture signal collection on the screen being displayed on other V-BY-ONE interface of output, and by this figure
Image signal is converted into rgb image data form and is saved in computer analysis, passes through computer automatic analysis
Judge that this is converted into rgb image data the most qualified.
Specifically, the determination methods of detection automatically to 4K2K master control borad picture signal to be detected is " Pixel
By Pixel " detection method: selected test zone by client, in this test zone each pixel and
To the pixel of (X, Y) R, G, B diversity ratio pair, comparative result being carried out in sample image
Set allow disparity range in this pixel of then judgement as qualified, otherwise judge this pixel as
Defective.
Start sound collection conversion equipment, gather 4K2K master to be detected by sound collection conversion equipment
The board voice signal of control plate, is transferred to central processing module, completes 4K2K master control borad to be detected
Board voice signal detection judge;Inspection to the board voice signal of 4K2K master control borad to be detected
Survey method is: calculate this signal frequency, amplitude, distortion rate parameter according to sampled voice signal, letter
Number frequency, amplitude, that the parameter value of distortion rate parameter is all then judged in the disparity range allowed is qualified,
Otherwise it is judged to defective.
Start voltage x current and gather conversion equipment, gather conversion equipment by voltage x current and gather to be detected
The board voltage and current signal of 4K2K master control borad, is transferred to central processing module, completes to be detected
The detection of the board voltage x current of 4K2K master control borad and judgement;Board to 4K2K master control borad to be detected
The detection method of voltage x current is: carry out according to the signal that voltage x current collection conversion equipment collects
Obtaining voltage x current value after ADC conversion, it is qualified that this value is judged as in the range of the permission difference set,
It is otherwise defective.
Realizing communication by I/O control module, central processing module controls according to the setup control IO of visitor
Module completes the communication to 4K2K master control borad to be detected, makes 4K2K master control borad to be detected automatically into certainly
Each functional module of body, completes to start V-BY-ONE one by one and gathers conversion equipment step, starts sound
Gather conversion equipment and start voltage x current device, completing the detection function of each step one by one.
Central processing module exports test result output module last judged result, completes to be measured
The output of the last testing result of plate.
Embodiment two
A kind of automatic detection device of the 4K2K product master control borad of the method realizing embodiment one, including
One computer, as shown in Fig. 2 to Fig. 6, computer installation has automatic detection unit, automatically detects list
Unit include central processing module, for realize with 4K2K master control borad to be detected communication I/O control module,
For to 4K2K master control borad to be detected provide one test signal test signal supplying module,
V-BY-ONE gathers conversion equipment, sound collection conversion equipment, voltage x current collection conversion equipment and survey
Test result output module, central processing module connects V-BY-ONE respectively and gathers conversion equipment, sound
Gather conversion equipment and voltage x current gather conversion equipment, I/O control module and test result output module,
V-BY-ONE gathers conversion equipment, sound collection conversion equipment, voltage x current collection conversion equipment respectively
Connect 4K2K master control borad to be detected.
V-BY-ONE gathers conversion equipment and includes V-BY-ONE acquisition interface module, signals collecting solution
Code module, central processing module, signal output interface module and detection judge module, V-BY-ONE
Acquisition interface Module connection signal gathers decoder module, and signals collecting decoder module connects central authorities and processes mould
Block, central processing module connects signal output interface module and detection judge module.V-BY-ONE gathers
The interface shape of conversion equipment can be pci interface, PCI-E interface or USB interface, V-BY-ONE
By pci interface, PCI-E interface or USB interface is next and computer carries out thing to gather conversion equipment
Reason connects.
V-BY-ONE acquisition interface module is provided with one and the V-BY-ONE of 4K2K master control borad to be detected
The attachment means that interface connects, the input of this attachment means connects 4K2K master control borad to be detected
The output of V-BY-ONE interface, signal enters into signal by V-BY-ONE acquisition interface module
Gather in decoder module, complete the decoding of the signal to V-BY-ONE, and in real time decoded TTL
Signal data is sent to central processing module (FPGA) in real time to carry out judging and arranging, and central authorities process single
TTL signal analysis is judged that Final finishing is converted into rgb image data by unit, is touched by output interface module
Send out data sending engine, by computer equipment data transmission bus (PCI or PCI-E or USB)
Transmission, after being sent to calculator memory by high speed DMA passage, testing system software is by this RGB
View data show graphical interfaces on, this image and 4K2K master control borad to be detected be directly connected to band
Image out shown by the LCDs of V-BY-ONE interface is consistent.
Sound collection conversion equipment includes voice acquisition interface module, sound collection modular converter, central authorities
Processing module and sound output interface module, voice acquisition interface module connects sound collection modular converter,
Sound collection modular converter connects central processing module, and central processing module connects voice output interface mould
Block.
Sound collection conversion equipment is for realizing the audio output function mould to 4K2K master control borad to be detected
The detection of block;The voice acquisition interface module of sound collection conversion equipment and 4K2K master control borad to be detected
Audio output interface be connected, central processing module trigger, open voice acquisition interface module complete
The signals collecting going out voice signal that paired 4K2K master control borad to be detected is defeated, then changed by sound collection
Module carries out ADC conversion or opto-electronic conversion etc. and processes, and is converted into the frequency of digital signal audio signal,
Carry out amplitude, the calculating of distortion rate and analysis simultaneously, by voice output interface module analyze data and
Result exports.
Voltage x current gather conversion equipment include voltage x current acquisition interface module, ADC modular converter,
Central processing module and voltage x current output interface module, voltage x current acquisition interface module connects ADC
Modular converter, ADC modular converter connect central processing module, and central processing module connects voltage x current
Output interface module.
Voltage x current gathers conversion equipment: for the power supply of each chip on 4K2K master control borad to be detected
Voltage and current detects, and to each road voltage exported on 4K2K master control borad to be detected and electricity
Stream detects;Voltage x current gathers the voltage x current acquisition interface module of conversion equipment and to be detected
Each road voltage x current to be tested interface of 4K2K master control borad is connected, central processing module trigger, open
Open voltage x current acquisition interface module, complete output voltage electric current to 4K2K master control borad to be detected
Signals collecting, is then carried out ADC conversion etc. by ADC modular converter and processes, be converted into data signal
After, then analysis processing result is exported by voltage x current output interface module.
I/O control module includes controlling interface input module, central processing module and output interface module,
Output interface module includes IR remote control output interface module, I2C output interface module or RS232 serial ports
Output interface module.
I/O control module is for realizing the communication with 4K2K master control borad to be detected, 4K2K master to be detected
Control plate provides three kinds of communication hardwares to connect interface, is IR infrared remote control interface mode, I2C interface respectively
With RS232 serial line interface;The control interface provided according to 4K2K master control borad to be detected, can select
The mode that any one or more in three kinds is used in mixed way;The central processing module of Auto-Test System
Complete the control to 4K2K master control borad to be detected by I/O control module, switch 4K2K master to be detected
The duty of control plate, enters and starts each sub-function module of 4K2K master control borad to be detected, then
Complete the detection of all functional performances under each functional module of 4K2K master control borad to be detected.
The control interface input module of I/O control module is outside setting, central processing module control to connect
Mouth input module uses any interface module and 4K2K master control borad to be detected to communicate control;In
Centre processing module controls the output interface module of correspondence according to the input value controlling interface input module,
Complete and the communication of 4K2K master control borad to be detected.
Above content is only presently preferred embodiments of the present invention, for those of ordinary skill in the art, depends on
According to the thought of the present invention, the most all will change, this explanation
Book content should not be construed as limitation of the present invention.