CN103375863B - Unitary HP AC and plate heat exchanger - Google Patents

Unitary HP AC and plate heat exchanger Download PDF

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Publication number
CN103375863B
CN103375863B CN201310097712.5A CN201310097712A CN103375863B CN 103375863 B CN103375863 B CN 103375863B CN 201310097712 A CN201310097712 A CN 201310097712A CN 103375863 B CN103375863 B CN 103375863B
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CN
China
Prior art keywords
heat
refrigerant
coolant
coolant channel
chiller
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Application number
CN201310097712.5A
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Chinese (zh)
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CN103375863A (en
Inventor
P·S·卡德尔
G·S·弗里兰
F·V·奥蒂
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Mahle International GmbH
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Mahle International GmbH
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Priority claimed from US13/453,550 external-priority patent/US9109840B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/006Accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/044Condensers with an integrated receiver
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/18Optimization, e.g. high integration of refrigeration components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Power Engineering (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

A kind of unitary HP AC(Monomer HPAC), the unitary HP AC has the compressor and cooling medium pump of template heat exchanger assembly, driven by power.The template heat exchanger assembly includes multiple plates, and the plurality of sheetpile is folded and is hermetically sealed between upstream end plate and downstream end plate.Stacking plate defines condenser/chiller portion, accumulator portion and evaporator/chiller portion.Coolant channel extends through template heat exchanger assembly, and heat absorption coolant channel extends through condenser/chiller portion, and heat release coolant channel extends through evaporator/chiller portion.Heat release coolant channel and heat absorption coolant channel and coolant channel non-contactly thermal communication.The invention further relates to a kind of template heat exchanger assembly.Wherein monomer HPAC is compact, and is actually easily mounted in any compartment with about conventional bread box size of vehicle.

Description

Unitary HP AC and plate heat exchanger
Technical field
The application is the part continuation application of the International Application Serial No. PCT/US2012/025419 for submitting to on 2 16th, 2012, should Application PCT/US2012/025419 requires the preferential of the U.S. Provisional Patent Application 61/443,774 submitted to on 2 17th, 2011 Power.
The application is also the part continuation application of the U.S. Patent application 13/396,211 submitted to on 2 14th, 2012, should Application 13/396,211 requires the priority of the U.S. Provisional Patent Application 61/443,774 submitted to on 2 17th, 2011.
International Application Serial No. PCT/US2012/025419, U.S. Patent application 13/396,211 and U.S. Provisional Patent Application 61/443,774 full text in the way of all to include herein.
The present invention relates to a kind of heating for motor vehicles and air handling system;Specifically related to a kind of heat pump type air Regulating system;Relate more specifically to a kind of heat exchanger for heat pump type air regulating system.
Background technology
In order that the passenger in compartment feels comfortably cool, motor vehicles generally include special air-conditioning system and heating system. Heating system includes heater cores, and the heater cores are located at heating, ventilation and air adjustment (HVAC) module of vehicle It is internal.Heater cores are typically heat exchanger of the liquid to air, and the heat exchanger supplies to compartment to realize relaxing heat energy Heat suitablely.Used heat from internal combustion engine is sent to heater core by such as cooling agent based on ethylene glycol etc heat transfer liquids Portion, herein the heat energy from heat transfer liquids be transferred to be flow to by heater cores the surrounding air in compartment.With bigger efficiency The appearance of internal combustion engine, the especially hybrid vehicle with smaller internal combustion engine and electric vehicle, it is the passenger in compartment that can be used for The heat energy for providing comfortableness can be inadequate.
In order to provide additional heat to the compartment of the vehicle with smaller internal combustion engine, it is known that in heat pump mode operating air conditioner system System.Typical air conditioning system for motor vehicle includes evaporator in HVAC module and positioned at being externally exposed surrounding air Condenser in anterior cabin.Compressor makes two phase refrigerant cycle through evaporator, and the refrigerant is come from by absorption herein The heat in compartment and be expanded into low-pressure steam refrigerant.After low-pressure steam is compressed by the compressor into HCS, vapor phase Refrigerant is transferred to condenser, and highly pressurised liquid refrigeration is condensed into this HCS is by rejecting heat to environment substantially Agent.Liquid phase refrigerant is back to evaporator by expansion gear, the expansion gear make high pressure liquid refrigerant change into liquid and The low pressure mixture of vaporous refrigerant is with persistent loop.By in heat pump mode operating air conditioning system, cold-producing medium stream countercurrently, In the situation, condenser is absorbed from the heat in ambient air outside by evaporated liquid refrigerant, and evaporator passes through Condense vaporous refrigerant and discharge to compartment heat.Low-pressure side when being used for air conditioning mode due to air-conditioning system can become High-pressure side when being for heat pump mode, thus in heat pump mode one of operating air conditioning system have the disadvantage because needs must not The complexity of system is not increased to strengthen the refrigerant line of whole system by using compared with the pipe fitting and accessory of think gauge.This Outward, it is necessary to be strengthened to evaporator to bear high-pressure refrigerant, and install additional together with additional associated pipe Expansion gear and receiving device.In heat pump mode another known disadvantage of operating air conditioning system be under colder weather, by Drop to less than 32 °F in the surface temperature of condenser so that any moisture being condensate on condenser surface can freeze, thus The efficiency of system can be reduced and condenser can be even damaged.
Known electric heater is used for the compartment offer additional heat for using air-conditioning system as the vehicle of heat pump.Most cold Under cold weather, it is known that operating air conditioning system is invalid in heat pump mode;Accordingly, it would be desirable to additional electric heater.However, For mixing and electric vehicle, electric heater represents can increase current draw, and this can significantly reduce driven by power Scope.
In sum, it is necessary to a kind of compartment to motor vehicles provides the heating system of additional heat, the heating system without The refrigerant circulation of air-conditioning system need to be made to reverse or negatively affect driven by power scope.
The content of the invention
The present invention relates to a kind of unitary HP AC (monomer HPAC), unitary HP AC tool There is the cooling medium pump of template heat exchanger assembly, the compressor of driven by power and driven by power.The template heat exchanger assembly includes Multiple plates, the plurality of sheetpile is folded and is hermetically sealed between upstream end plate and downstream end plate.Stacking plate define condensation/swash Cold part, accumulator portion and evaporator/chiller portion, the condenser/chiller portion are adjacent to upstream end plate, and the accumulator portion is neighbouring In downstream end plate, and evaporator/chiller portion is clipped between condenser/chiller portion and accumulator portion.
Upstream end plate includes refrigerant inlet, heat absorption coolant inlet and heat absorption coolant outlet.Downstream end plate includes Refrigerant outlet, heat release coolant inlet and heat release coolant outlet.Coolant channel extends through template heat exchanger assembly And with refrigerant inlet and refrigerant outlet hydraulic communication, heat absorption coolant channel extend through condenser/chiller portion and With heat absorption coolant inlet and coolant outlet hydraulic communication of absorbing heat, and heat release coolant channel extends through evaporator/chiller portion Point and with heat release coolant inlet and heat release coolant outlet hydraulic communication.Heat release coolant channel and heat absorption coolant channel With coolant channel non-contactly thermal communication.
Template heat exchanger assembly may include refrigerant expansion device, and the refrigerant expansion device has upstream end and leaves End, the upstream end is arranged in the refrigerant expansion chamber of evaporator/chiller portion with end is left.The entrance of refrigerant expansion device Coolant channel hydraulic communication in end and condenser/chiller portion, and leave end and refrigerant expansion chamber hydraulic communication.
The accumulator portion of template heat exchanger assembly may include fluid pickup tube, the fluid pickup tube and refrigerant outlet and product The lower section volume hydraulic communication of nonresident portion.When refrigerant leaves refrigerant outlet, the speed of refrigerant produces Venturi effect, Any free fluid wherein dropped in accumulator portion bottom volume is pulled into cold-producing medium stream and is passed through by fluid pickup tube Refrigerant loop is recycled
One embodiment of the invention provides a kind of monomer HPAC, and monomer HPAC is compact, and is actually easily installed In any compartment with about conventional bread box size of vehicle.In the vehicle with poorly efficient internal combustion engine, monomer HPAC utilizes the heat from waste heat source, such as vehicle electronics, and the heating demands in compartment are supplemented using used heat. In mixing and electric vehicle, monomer HPAC is by minimally using electric current come for electric heater is powered and is carried to battery pack Heating load improves the driving scope under cold climate to maintain preferred operation temperature.By reading embodiments of the invention Detailed description below, other feature and advantage of the invention will become clearer, referring to the drawings and with non-limiting reality Example mode provides the explanation.
Brief description of the drawings
The present invention will be described further with reference to the drawings, wherein:
Fig. 1 shows that monomer heat pump type air adjusts the schematic diagram of (monomer HPAC) system.
Fig. 2 shows the embodiment of monomer HPAC of the invention, and monomer HPAC has the plate with one stockpile device Type heat exchanger.
The sectional view of template heat exchanger assembly shown in Fig. 2 that Fig. 3 shows along hatching line 3-3.
Fig. 4 shows to flow through heat absorption coolant flow, heat release coolant flow and the refrigerant of template heat exchanger assembly shown in Fig. 2 The schematic diagram of stream.
Fig. 5 shows the three-dimensional exploded view of template heat exchanger assembly shown in Fig. 2.
Fig. 6 shows the partial sectional view of the accumulator portion of template heat exchanger assembly shown in Fig. 2.
Fig. 7 shows the downstream end plate of template heat exchanger assembly shown in Fig. 2.
Specific embodiment
Referring to Fig. 1 to Fig. 7, wherein similar reference refers to corresponding part in whole these accompanying drawings, and Unitary HP AC (monomer HPAC) system 10 is shown, the unitary HP AC system has monomer HPAC100, and monomer HPAC has template heat exchanger assembly 102 in the motor vehicle of the invention.Motor vehicle Can be the vehicle with internal combustion engine, while there is the hybrid electric vehicle of internal combustion engine and driven by power or driven with electric power One kind in dynamic electric vehicle.Monomer HPAC systems 10 include monomer HPAC100, and monomer HPAC is small-sized, and in fact It is easily mounted on border in any compartment of vehicle, compartment has about bread box or bigger size.Monomer HPAC100 is again Some advantages can be apparent after following specification has been read.
The flow chart of monomer HPAC systems 10 is shown, monomer HPAC systems have refrigerant loop 12, the refrigeration in Fig. 1 Agent loop and heat release coolant circuit 14 and the heat absorption thermal communication of coolant circuit 16.The critical piece of refrigerant loop 12 includes liquid Condenser 18, refrigerant expansion device 20 and the evaporator 22 being connected in series to pressure.Coolant compressor 24 is located at refrigerant At the core in loop, and positioned at the downstream of evaporator 22 and the upstream of condenser 18.Compressor 24 can be used to compress and transmit Throughout the two phase refrigerant of the refrigerant loop 12 of monomer HPAC systems 10, such as R-134a or R-1234yf.Heat absorption cooling agent Loop 16 includes heat absorbing side chiller 26 and heat absorbing side cooling medium pump 28, the heat absorbing side chiller 26 and the thermal communication of condenser 18, And heat absorbing side cooling medium pump 28 makes heat absorbing side cooling agent cycle through heat absorbing side chiller 26.Similarly, heat release coolant circuit 14 include cold side chiller 30 and cold side cooling medium pump 32, the cold side chiller 30 and the thermal communication of evaporator 22, and put Hot side cooling medium pump 32 makes cold side cooling agent cycle through cold side chiller 30.Heat absorbing side chiller 26 and cold side Quench Device 30 can be the water seal shell of encapsulation condenser 18 and evaporator 22 respectively, or can be with separate noncontact passage The part of template heat exchanger assembly, this will be described in greater detail below.Heat release coolant circuit 14 will be each from vehicle Individual thermal source absorbs waste heat energy regenerating, for example, absorb used heat from internal combustion engine or electronic device, thus cools down each thermal source.Refrigerant loop Heat energy is transferred to the coolant circuit 16 that absorbs heat by 12 from heat release coolant circuit 14, and the heat absorption coolant circuit 16 again passes heat energy The various radiators of such as passenger's heat exchanger (occupant heat exchanger) etc are delivered to, benefit is provided with to compartment Fill heat.Generally, monomer HPAC systems 10 effectively capture a waste heat energy regenerating for part/part from vehicle, and It is advantageously used in another part/part of vehicle.Alternatively, radiator can be the heat exchanger of emission types, The heat exchanger is externally exposed ambient air, and external environment condition is dissipated in this used heat.Heat release and heat absorption coolant circuit 14,16 Stream in whole vehicle can be based on vehicle cooling and heating demands and reconfigure.Heat release and heat absorption coolant circuit 14th, the multiple interconnection branches at polices node with long-range actuating valve be may include 16, these interconnection branches it is reconfigurable with The stream of heat release and heat absorption coolant circuit 14,16 is redefined, with respectively to multiple specific thermals source or selection of heat sinks Ground provides heat release or heat absorption coolant flow.
Special air of the refrigerant circulation of refrigerant loop 12 generally with the motor vehicles operated in refrigerating mode is adjusted The refrigerant circulation of section system is identical.Two phase refrigerant cycles through refrigerant loop 12 by compressor 24, and the compressor includes Suction side 36 and waste side 38, suction side is also referred to as low-pressure side, and waste side is also referred to as high-pressure side.The suction side of compressor After the heat from cold side cooling agent is absorbed, the low-pressure steam phase refrigerant for carrying out flash-pot 22 is received, and this is low Pressure vapor phase refrigerant is compressed to HCS phase refrigerant, then by the HCS phase discharge refrigerant to condenser 18. When the HCS phase refrigerant is condensed into high pressure liquid phase refrigerant in condenser 18, heat transfer is to flowing through heat absorbing side The heat absorption cooling agent of chiller 26.High pressure liquid refrigerant is left after condenser 18, and refrigerant may pass through refrigerant expansion dress 20 are put, refrigerant starts to be expanded into the gas-liquid phase mixture of foaming by the refrigerant expansion device.The liquid phase refrigeration of foaming Agent is into evaporator 22 and is constantly expanded into lower pressure vapor refrigerant, and then the lower pressure vapor refrigerant is circulated back to compression The suction side 36 of machine 24 is with the repetition process.
Figure 2 illustrates one embodiment of monomer HPAC100, monomer HPAC100 includes template heat exchanger assembly 102nd, the compressor 112 of driven by power and the cold side of driven by power and heat absorbing side cooling medium pump 114,116, the compressor 112 are used to make typical two phase refrigerant cycle through a series of refrigerant pipe fittings 113, and the cold side and heat absorbing side cooling agent Pump 114,116 is used to make cold side cooling agent and heat absorbing side cooling agent cycle through template heat exchanger assembly 102.Template heat exchange Component 102 is alternatively referred to as template HPAC heat exchangers 102.Compressor 112 can be by the motor with permanent magnet with neodymium magnet The compact scroll formula compressor of driving.Liquid coolant in heat absorption and heat release coolant circuit is substantially 70% second two The mixture of the water of alcohol -30%, the mixture can prevent cooling agent needed for the cold side heat exchanger assembly 110 in a low temperature of freeze or Become excessively sticky.Template heat exchanger assembly 102 is together with associated power driven compressor 112 and cooling medium pump 114,116 Can be arranged on platform 142 together or be encapsulated in the housing of size about 380mm × 250mm × 180mm or smaller.
Fig. 3 to 7 is turned to, template heat exchanger assembly 102 includes the condenser/heat absorbing side chiller portion being integratedly connected in series (condenser/chiller portion) 104, evaporator/cold side chiller portion (evaporator/chiller portion) 106 and accumulator portion 108.Example Such as U.S. Patent application No.13/396, the description in 211, template heat exchanger assembly 102 may also include the heat exchange section of one (not shown), the heat exchange section be clipped in condenser/heat absorbing side chiller portion 104 and evaporator/cold side chiller portion 106 it Between.
Shown in Fig. 3 to 5, template heat exchanger assembly 102 is the template for substantially being formed by multiple corrugated metal plates 120 Heat exchanger, these corrugated metal plates are stacked relative to the direction of cold-producing medium stream and brazing is in upstream end plate 126 and downstream Between plate 128.Upstream end plate 126 includes that high pressure refrigerant inlet 130, heat absorption coolant inlet 136 and heat absorption cooling agent go out Mouth 134.Downstream end plate 128 includes low pressure refrigerant outlet 132, heat release coolant inlet 138 and heat release coolant outlet 140.Multiple corrugated metal plates 120 include feature known to persons of ordinary skill in the art, for example be open 121, around selected opening 121 boss 123, flange 125 and the flowing space, these features define coolant channel 122 in stacking and brazing, inhale Hot coolant passage 124, heat release coolant channel 127, heat release coolant inlet collector 144 and heat release coolant outlet collector 146, the coolant channel 122 passes through condenser/heat absorbing side by template heat exchanger assembly 102, the heat absorption coolant channel 124 Chiller portion 104, heat release coolant channel 127 are by evaporator/cold side chiller portion 106, heat release coolant inlet collector 144 are in fluid communication between heat release coolant inlet 138 and heat release coolant channel 127, and heat release coolant outlet collector 146 It is in fluid communication between heat release coolant outlet 140 and heat release coolant channel 127.
Fig. 4 show by condenser/heat absorbing side chiller portion 104 heat absorption coolant channel 124 schematic flow path with And the stream of the heat release coolant channel 127 of the evaporator/cold side chiller portion 106 for passing through template heat exchanger assembly 102.Put Hot coolant enters heat release coolant inlet 138, then directly flows through essentially flat heat release coolant inlet collector 144, Then complications are left by evaporator/heat release chiller portion 106 by essentially flat heat release coolant outlet collector 146 Heat release coolant outlet 143.Heat absorption cooling agent enters heat absorption coolant inlet 136, and complications pass through evaporator/hot chiller portion 104, then left by the coolant outlet 134 that absorbs heat.Absorption refrigeration agent passage 124 and heat release coolant channel 127 are in template In the appropriate section 104,106 of heat exchanger assembly 102 all with the non-contactly thermal communication of coolant channel 122.In order to clearly say Bright, heat absorption and heat release coolant channel 124,127 are simplified as U paths by the path of their appropriate sections 104,106;But it is real On border, the coolant channel 122 that the path 124,127 of cooling agent can be followed and be limited in each appropriate section 104,106 is total to The zigzag channel of stream or adverse current.Noncontact thermal communication means that cooling agent and the stream of refrigerant will not be mutually mixed, but three Thermal communication is still suffered between the corresponding fluids flowed in each part in individual part 104,106,108 to carry out heat transfer.
Referring to Fig. 3, the corrugated metal plate 120 of stacking and brazing also defines substantially cylindrical refrigerant expansion chamber 148, the refrigerant expansion chamber extends from the first demarcation strip 150 towards the second demarcation strip 152.With upstream end 156 and leaving The refrigerant expansion tube 154 at end 158 is arranged in refrigerant expansion chamber 148.The upstream end 156 of refrigerant expansion tube 154 with The coolant channel for leaving condenser/heat absorbing side chiller portion 104 is in fluid communication, and it is attached with the second demarcation strip 152 to leave end 158 Near refrigerant expansion chamber 148 is in fluid communication.Annular coolant channel 160 is limited to expansion tube 154 and refrigerant expansion chamber Between room 148.
Fig. 3 shows stream of the coolant channel 122 by whole template heat exchanger assembly 102.High steam pressure Refrigerant enters refrigerant inlet 130 and when it discharges heat to the heat absorption coolant flow in heat absorption coolant channel 124 It is condensed into high pressure liquid refrigerant.High pressure liquid refrigerant continues through expansion tube 154 and makes expansion chamber 148 is escape to Start to be expanded into the liquid refrigerant of foaming.The liquid refrigerant prolonged expansion of foaming and along the first demarcation strip 150 direction return Annular coolant channel 160 is flowed through, and enters the import of the coolant channel 122 of evaporator/cold side chiller portion 106.System Cryogen is when complications are by evaporator/cold side chiller portion 106 from the heat release coolant flow for flowing through heat release coolant channel 127 Absorb heat and prolonged expansion into vapor phase refrigerant.Then vapor phase refrigerant flowed through before refrigerant outlet 132 is left The accumulator portion 108 of template heat exchanger assembly 102.While accumulator portion 108 are flowed through, any free fluid or the system of not evaporating Cryogen fluid 162 drop to the bottom of accumulator portion 108 under gravity.
Referring to Fig. 5 to 7, the inner surface 164 of downstream end plate 128 defines channel recess 169, and the channel recess is from system Cryogen outlet 132 is extended downward near the bottom of downstream plate 128.Once the stacking of downstream end plate 128 is resisted against adjacent panels 166a, Then the surface associated of channel recess 169 and adjacent panels 166a is limiting fluid pickup tube 167.Turn to Fig. 5 and 6, accumulator portion 108 plate 166 includes being positioned at the multiple holes 168 near the bottom of plate 166.The end of fluid pickup tube is with adjacent panels 166a's The associated of one of hole 168 is limiting refrigerant oil entry port 170.When refrigerant flows out from refrigerant outlet 132, system The speed of cryogen produces Venturi effect, wherein any free fluid in dropping to accumulator portion bottom volume is picked up by fluid Pipe is pulled into cold-producing medium stream and is recycled by refrigerant loop.The bottom volume of accumulator portion 108 accommodates fluid and refrigeration The mixture of agent, but it is higher in the concentration of fluid.It should be understood that the feature of fluid pickup tube 167 can be installed individually The feature of the pipe in refrigerant outlet 132, wherein pipe are physically extended into the bottom of accumulator portion 108.
Referring back to Fig. 2, different from the typical air that the part of refrigerant side remotely spreads in whole enging cabin Regulating system, in HVAC module, including plate heat exchanger 102 and power driven compressor 112 and cooling medium pump 114, All parts of 116 monomer HPAC100 can be all arranged on the single platform 142 of size about 380mm × 250mm.These portions Part can be encapsulated in housing, and the housing has similarly sized base portion and the approximately less than height of 180mm and is approximately allusion quotation The size of type bread box, to be easy to manipulate and protected not affected by environment.Form the concentration of each part of monomer HPAC100 Arrangement allows to use the refrigerant pipe fitting 113 of short length, and these pipe fittings are by such as stainless steel, aluminium and/or copper etc refrigerant Impermeable material is made.The impermeable pipe fitting 113 of refrigerant of short length causes refrigerant leakage and moisture infiltration Degree is minimum;Therefore due to the additional refrigerant without big volume, hence allow to use the accumulator portion 108 of smaller volume.It is wet The reduction of impervious degree can be reduced or eliminated required drier volume, so as to produce greater compactness of monomer HPAC100.By In this kind of compact size, monomer HPAC100 can be actually mounted on any position that motor vehicle body interior energy holds bread box In, such as in baggage room, under hood, in instrument board or even under seat.If necessary to drier refrigeration is penetrated into capture Smaller amount of moisture in agent loop 12, then drier can cover suction or drain line in.
Although describing the present invention with reference to its example embodiment, it is to be understood by those skilled in the art that can be not inclined Various changes are carried out under conditions of the scope of the invention and each component of the invention is replaced with equivalent.Additionally, can make Go out it is many change so that particular condition or material adapt to explanation of the invention, without deviating from essential scope of the invention.Therefore, originally Invention is not limited to implement the present invention and be considered as the specific embodiment disclosed by optimal mode, and the present invention can be wrapped Include all embodiments of fallen with scope.

Claims (20)

1. a kind of unitary HP AC, including:
Template heat exchanger assembly, the template heat exchanger assembly has multiple plates, and the multiple sheetpile is folded and airtightly seals Between upstream end plate and downstream end plate, and define:
Condenser/chiller portion, the condenser/chiller portion is adjacent with the upstream end plate, wherein the upstream end plate includes system Cryogen import, heat absorption coolant inlet and heat absorption coolant outlet;
Accumulator portion, the accumulator portion is adjacent with the downstream end plate, wherein the downstream end plate includes refrigerant outlet, puts Hot coolant import and heat release coolant outlet;
Evaporator/chiller portion, the evaporator/chiller portion is clipped between the condenser/chiller portion and the accumulator portion;
Coolant channel, the coolant channel extend through the template heat exchanger assembly and with the refrigerant inlet and The refrigerant outlet hydraulic communication;
Heat absorption coolant channel, the heat absorption coolant channel extend through the condenser/chiller portion and with the heat absorption Coolant inlet and the heat absorption coolant outlet hydraulic communication;And
Heat release coolant channel, the heat release coolant channel extend through the evaporator/chiller portion and with the heat release Coolant inlet and the heat release coolant outlet hydraulic communication;
Wherein described heat absorption coolant channel and the heat release coolant channel and the coolant channel non-contactly thermal communication.
2. unitary HP AC as claimed in claim 1, it is characterised in that the template heat exchanger assembly bag Include:
First demarcation strip, first demarcation strip separates the condenser/chiller portion and the evaporator/chiller portion;And
Second demarcation strip, second demarcation strip separates the evaporator/chiller portion and the accumulator portion;
Wherein described evaporator/chiller portion limits refrigerant expansion chamber, and the refrigerant expansion chamber is in the described first boundary Extend between plate and second demarcation strip.
3. unitary HP AC as claimed in claim 2, it is characterised in that the template heat exchanger assembly is also wrapped Include:
Refrigerant expansion device, the refrigerant expansion device has upstream end and leaves end, wherein refrigerant expansion dress Put and be arranged in the refrigerant expansion chamber so that the upstream end extends through first demarcation strip and cold with described The coolant channel hydraulic communication in solidifying/chiller portion, and cause that the end of leaving is prolonged towards second demarcation strip In reaching the refrigerant expansion chamber.
4. unitary HP AC as claimed in claim 3, it is characterised in that the refrigerant expansion device is pipe Part, and the refrigerant expansion chamber is substantially cylinder, the pipe fitting and refrigerant expansion chamber associated are limiting Annular coolant channel.
5. unitary HP AC as claimed in claim 4, it is characterised in that the annular coolant channel is in neighbour It is bordering at the position of first demarcation strip and is connected with the coolant channel in the evaporator/chiller portion.
6. unitary HP AC as claimed in claim 1, it is characterised in that the accumulator portion is picked up including fluid Take pipe, the fluid pickup tube and the refrigerant outlet and the lower section volume hydraulic communication of the accumulator portion.
7. unitary HP AC as claimed in claim 6, it is characterised in that the downstream end plate includes interior table Face, the inner surface defines channel recess, and the channel recess extends to the downstream from the refrigerant outlet The bottom of plate, and the channel recess with close to plate associated limiting the fluid pickup tube.
8. unitary HP AC as claimed in claim 7, it is characterised in that the accumulator portion is stacked by multiple Metallic plate limit, wherein at least one of described laminated metal plate include section below, the section below have be used for Make at least one hole of the laminated metal plate hydraulic communication.
9. unitary HP AC as claimed in claim 8, it is characterised in that at least one hole and the oil Liquid pickup tube hydraulic communication.
10. unitary HP AC as claimed in claim 9, it is characterised in that also include:The compression of driven by power Machine, the compressor of the driven by power has high-pressure discharge side and low pressure suction side, and the high-pressure discharge side is hydraulically coupled to The refrigerant inlet, and the low pressure suction side is hydraulically coupled to the refrigerant outlet.
11. unitary HP ACs as claimed in claim 9, it is characterised in that also include:The heat absorption of driven by power The cold side cooling medium pump of side cooling medium pump and driven by power, the heat absorbing side cooling medium pump of the driven by power and the electric power drive Dynamic cold side cooling medium pump respectively with the heat absorbing side coolant inlet and the cold side coolant inlet hydraulic communication.
12. unitary HP ACs as claimed in claim 11, it is characterised in that the template heat exchanger assembly with And the compressor and the cooling medium pump of the driven by power are arranged on single platform.
A kind of 13. plate heat exchangers, including:
Upstream end plate, the upstream end plate includes refrigerant inlet, heat absorption coolant inlet and heat absorption coolant outlet;
Downstream end plate, the downstream end plate has refrigerant outlet, heat release coolant inlet and heat release coolant outlet, wherein The downstream end plate axially separates with the upstream end plate;
Condenser/chiller portion, the condenser/chiller portion is adjacent with the upstream end plate, wherein the condenser/chiller portion bag Include heat absorption coolant channel, the heat absorption coolant channel and heat absorption coolant inlet and the heat absorption coolant outlet liquid Pressure connection;
Accumulator portion, the accumulator portion is adjacent with the downstream end plate and with coolant inlet collector and coolant outlet Collector, the coolant inlet collector and the coolant outlet collector respectively with the heat release coolant inlet and the heat release Coolant outlet hydraulic communication;
Evaporator/chiller portion, the evaporator/chiller portion is clipped between the condenser/chiller portion and the accumulator portion, its Described in evaporator/chiller portion include heat release coolant channel, the heat release coolant channel and the coolant inlet collector With outlet header hydraulic communication;
Coolant channel, the coolant channel extend through the plate heat exchanger and with the refrigerant inlet and institute State refrigerant outlet hydraulic communication;
Wherein described heat absorption coolant channel and the heat release coolant channel and the coolant channel non-contactly thermal communication.
14. plate heat exchangers as claimed in claim 13, it is characterised in that also include:
First demarcation strip, first demarcation strip separates the condenser/chiller portion and the evaporator/chiller portion;And
Second demarcation strip, second demarcation strip separates the evaporator/chiller portion and the accumulator portion;
Wherein described evaporator/chiller portion limits refrigerant expansion chamber, and the refrigerant expansion chamber is in the described first boundary Extend between plate and second demarcation strip.
15. plate heat exchangers as claimed in claim 14, it is characterised in that also include:
Refrigerant expansion device, the refrigerant expansion device has upstream end and leaves end, wherein refrigerant expansion dress Put and be arranged in the refrigerant expansion chamber so that the upstream end extends through first demarcation strip and cold with described The coolant channel hydraulic communication in solidifying/chiller portion, and cause that the end of leaving is prolonged towards second demarcation strip In reaching the refrigerant expansion chamber.
16. plate heat exchangers as claimed in claim 15, it is characterised in that the refrigerant expansion device is pipe fitting, and The refrigerant expansion chamber is substantially cylinder, and the pipe fitting and refrigerant expansion chamber associated are limiting annular Coolant channel.
17. plate heat exchangers as claimed in claim 16, it is characterised in that the annular coolant channel is being adjacent to State and connected with the coolant channel in the evaporator/chiller portion at the position of the first demarcation strip.
18. plate heat exchangers as claimed in claim 13, it is characterised in that the accumulator portion includes fluid pickup tube, The fluid pickup tube and the refrigerant outlet and the lower section volume hydraulic communication of the accumulator portion.
19. plate heat exchangers as claimed in claim 18, it is characterised in that the downstream end plate includes inner surface, described Inner surface defines channel recess, and the channel recess extends to the bottom of the downstream end plate from the refrigerant outlet Portion, and the channel recess with close to plate associated limiting the fluid pickup tube.
20. plate heat exchangers as claimed in claim 19, it is characterised in that the accumulator portion is by multiple metals for stacking Plate is limited, wherein at least one of described laminated metal plate includes section below, the section below has described for making At least one hole that laminated metal plate hydraulic pressure is connected with the fluid pickup tube.
CN201310097712.5A 2012-04-23 2013-03-25 Unitary HP AC and plate heat exchanger Active CN103375863B (en)

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US13/453,550 US9109840B2 (en) 2011-02-17 2012-04-23 Unitary heat pump air conditioner having a heat exchanger with an integral accumulator

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CN203190540U (en) 2013-09-11
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EP2629032A2 (en) 2013-08-21
EP2629032A3 (en) 2016-06-08

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