CN103371374B - Production method of oil-containing meat particle powder and condiment prepared by using method - Google Patents
Production method of oil-containing meat particle powder and condiment prepared by using method Download PDFInfo
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- CN103371374B CN103371374B CN201210124209.XA CN201210124209A CN103371374B CN 103371374 B CN103371374 B CN 103371374B CN 201210124209 A CN201210124209 A CN 201210124209A CN 103371374 B CN103371374 B CN 103371374B
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Abstract
The invention provides a production method of oil-containing meat particle powder. The production method comprises the following steps: 1) drying oil-containing meat particles until the water content is less than 3% to form dried oil-containing meat particles; 2) uniformly mixing the dried oil-containing meat particles obtained by the step 1) with a dispersion medium, wherein the content of the dispersion medium is 4-20 parts by weight based on 1 part of the dried oil-containing meat particles by weight; and 3) crushing a mixture obtained by the step 2) to form powder.
Description
Technical field
The flavor enhancement with meat flavor the present invention relates to a kind of manufacture method of oil-containing meat grain powder, using the method to prepare and this manufacture method need the application in the flavor enhancement of meat flavor in preparation.
Background technology
In recent years, along with the development of food flavor, more and more extensive to the variety requirement of food flavor.Except traditional monosodium glutamate, also been developed chickens' extract, shrimp med, razor clam powder, ham essence etc. to provide different local flavors in culinary art.But, usually comprise grease due to meat or need meat must mix with grease due to local flavor or processing etc., the mixture wrapping grease-contained meat or meat and grease is easy to fuel-displaced pulverizing in process, thus stick together, cause pulverizing not exclusively, material sticks is on the inwall of pulverizer and feed blocking sieve aperture.
In the processing method of prior art, in order to avoid the adhesion in process pulverized by meat, usually remove amount of grease by the infusion that adds water (or hotting plate) or adopt superfreeze to pulverize.Carry out infusion owing to adding water and need longer infusion time and longer drying time, therefore its working (machining) efficiency is low, and complex steps, productive rate is also lower, and can lose local flavor in infusion or in hotting plate.Disclose the method describing Freezing smashing ham in CN 101961097, wherein meat of ham must first cool rapidly in liquid nitrogen, then puts into drying bu sublimation machine and carries out drying, take out pulverizing subsequently.Because cryogenic freezing needs to pulverize in Lowtemperaturepulverizer after use liquid nitrogen, the control overflow of its processing conditions is comparatively strict, and procedure of processing is more, and working (machining) efficiency is lower, and processing cost is higher.
Therefore, grow with each passing day along with to the demand of food flavor, need the manufacture method that a kind of procedure of processing is easy, working (machining) efficiency is high and with low cost, when without the need to superfreeze pulverize or add water carry out infusion, also meat can be avoided to pulverize the adhesion in process, obtain the flavouring of aromatic flavour.
Bibliography: CN 101961097
Summary of the invention
The object of the present invention is to provide a kind of manufacture method that can solve the oil-containing meat grain powder of the problem run in above-mentioned process, it fully can keep the natural flavor of meat grain, and makes it easy to use as chickens' extract or monosodium glutamate.
The present invention relates to a kind of manufacture method of oil-containing meat grain powder, comprise the steps: 1) oil-containing meat grain is dried to its water content lower than 3%, formed and dry oil-containing meat grain; 2) by step 1) in obtain oven dry oil-containing meat grain mix with decentralized medium, based on the oven dry oil-containing meat grain of 1 weight portion, the content of decentralized medium is 4 ~ 20 weight portions; 3) by step 2) in the mixture that obtains pulverize, form powder.
In the present invention, preferred described decentralized medium is selected from one or more the combination in monosodium glutamate, salt, sugar.
In the present invention, preferred steps 3) in the rotating speed of pulverizer be 6000 ~ 8000rpm.
In the present invention, preferably mixture is crushed to particle diameter and is no more than 0.5mm.
In the present invention, preferably in step 1) before also comprise step: grease is mixed with oil suction medium formed rich mixture again with dry oil-containing meat grain and mix.
In the present invention, preferred described oil suction medium is selected from a kind of in dextrin, starch or their combination.
In the present invention, preferred described grease is selected from least one in grease, flavor oil and the edible vegetable oil being derived from animal.
In the present invention, the ratio of preferred described grease and described oil suction medium is 1: 0.8 ~ 1: 4.4.
In the present invention, the ratio of preferred described oven dry meat grain and grease is 1: 0.2 ~ 1: 1.
The invention still further relates to one and have meat flavor flavor enhancement, it uses and comprises as said method preparation.
The invention still further relates to described manufacture method and prepare the application needed in the flavor enhancement of meat flavor.
Accompanying drawing explanation
Fig. 1 is the pictorial diagram according to the mixed material state of the present invention.
Fig. 2 a and Fig. 2 b is that material according to the present invention is to the pictorial diagram of pulverizer inwall adhesion.
Fig. 3 is the pictorial diagram of sieve after the material pulverized according to the present invention sieves.
Fig. 4 a and Fig. 4 b is to the pictorial diagram of pulverizer inwall adhesion according to the material of prior art.
Fig. 4 c is the pictorial diagram of sieve after the material pulverized according to prior art sieves.
Fig. 5 is the pictorial diagram of oil containing powder (pile of grounds of top) and the pure monosodium glutamate powder (pile of grounds of below) obtained according to the embodiment of the present invention 1.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is further described.
The present invention relates to a kind of manufacture method of oil-containing meat grain powder, comprise the steps: 1) oil-containing meat grain is dried to its water content lower than 3%, formed and dry oil-containing meat grain; 2) by step 1) in obtain oven dry oil-containing meat grain mix with decentralized medium, based on the oven dry oil-containing meat grain of 1 weight portion, the content of decentralized medium is 4 ~ 20 weight portions; 3) by step 2) in the mixture that obtains pulverize, form powder.
Term of the present invention " oil-containing meat grain powder " refers to the powdered preparations made by oil-containing meat grain.In the present invention, term " oil-containing meat grain " refers to the lean meat meat grain obtained by commercially available fresh lean meat being processed as specified particle diameter, and described fresh lean meat includes but not limited to pork lean meat, ham lean meat, mutton lean meat, beef lean meat." pork " used in the present invention, " pig hind shank ", " meat of ham ", " mutton ", " beef " all refer to the lean meat of this kind.Even lean meat, its fat content is still more than 5 % by weight.Oil-containing meat grain is preferably made up of Jinhua ham.The particle diameter of described oil-containing meat grain is below 6mm and more than 1mm, preferred below 5mm and more than 3mm.
Carry out dry method to oil-containing meat grain to be not particularly limited, only oil-containing meat grain need be dried to its water content and can, preferably oil-containing meat grain be dried to its water content lower than 3% lower than 5%.Such as, oil-containing meat grain preferably at the temperature of 80 ~ 110 DEG C, more preferably at the temperature of 90 ~ 100 DEG C, dry in air.But it should be noted that and hot-spot should be avoided to cause brown stain in drying course, in order to avoid destroy flavor substance, reduce the local flavor of end product.Oil content through the oil-containing meat grain (in the present invention, also referred to as drying meat grain) of drying is generally more than 5%, and preferably 5% ~ 15%, more preferably 5 ~ 12%, more preferably 5 ~ 10%.When using pork or ham, the oil content of drying meat grain preferably 5 ~ 8%, more preferably 5 ~ 7%; When using beef, the oil content of drying meat grain preferably 5 ~ 9%, more preferably 5 ~ 8%; When using mutton, the oil content of drying meat grain preferably 5 ~ 11%, more preferably 5 ~ 10%." % " in this paragraph refers to " % by weight ".
In the present invention, term " decentralized medium " refers to and can avoid the edible crystalline particle that in meat grain crushing process, powder agglomeration is agglomerating.Described decentralized medium includes but not limited to monosodium glutamate (sodium glutamate), salt (sodium chloride), sugar.In above-mentioned decentralized medium, can only be used alone a kind of decentralized medium, also can be used in combination.Described sugar is natural sucrose class material, preferred brown granulated sugar, soft white sugar, white granulated sugar, rock sugar.In these sugar, only can be used alone one, or be used in combination.
Based on the oven dry oil-containing meat grain of 1 weight portion, the content lower limit of described decentralized medium is more than 4 weight portions, preferably more than 6 weight portions.Further, the upper limit of its content is below 20 weight portions.
Step 1) in mixing mixer such as cone-type mixer, the three-dimensional mixer etc. that can at room temperature use this area conventional mix.
In step 3) in, the mixture of oil-containing meat grain is crushed to grain diameter and is no more than 0.5mm, more preferably its grain diameter is 0.18 ~ 0.5mm.Higher and without the powder of adhesion based on obtaining sieving rate, in step 3) in pulverizing carry out preferably by dry pulverization process, carry out more particularly by high-speed impact type disintegrating apparatus.Based on the more uniform powder of acquisition particle diameter, preferably use and freely pulverize.Described " freely pulverizing " refers to as making mechanical energy as far as possible effectively for crushing process, is separated at any time by the powder reaching Particle size requirements and removes, and makes coarse grain have abundant chance to accept mechanical energy.The rotating speed of pulverizer preferably controls between 6000 ~ 8000rpm, more preferably controls between 6300 ~ 7700rpm.
The powder of the oil-containing meat grain after pulverizing has the sieving rate of more than 96%, more preferably has the sieving rate of more than 99%.In the present invention, the powder weight that described " sieving rate " refers to by aperture is the mesh screen of 500 μm accounts for the percentage of powder gross weight of sieving.
In addition, in step 1) before, also comprise step: grease is mixed formation rich mixture with oil suction medium, then this rich mixture is mixed with oven dry oil-containing meat grain.
Described grease comprise chicken fat, flavor oil, various edible vegetable oil and by be selected from that the oil of at least one in lower group fat obtains grease: pork oil fat, beef oil fat, mutton oil fat, ham oil fat etc.The use of grease can according to one or more the combination needing to select in above-mentioned grease of finished product powder.Based on obtaining the better powder of local flavor, preferably using the grease obtained by various animal oil fat, such as pork grease, beef grease, mutton grease, chicken fat, ham grease etc., more preferably using the grease obtained by baking ham oil fat.Obtain the above-mentioned method being derived from the grease of animal to be not particularly limited, can methods known in the art be used.In addition, also qs glycerin can be comprised in grease.The content of glycerine can be selected as required according to different meat, as long as the grease containing glycerine can meet following ratio.The ratio of grease and oil suction medium is preferably 1: 0.8 ~ 1: 4.4.And described oven dry to water content lower than 3% oven dry oil-containing meat grain with add grease ratio be preferably 1: 0.2 ~ 1: 1, more preferably 1: 0.2 ~ 1: 0.5." ratio " in this paragraph refers to " weight ratio ".
In the present invention, term " oil suction medium " refers to the grease or the extra edible powder shape material adding grease that can adsorb and separate out in meat grain.Described oil suction medium is selected from a kind of in starch, dextrin or their combination.Described starch is the starch that this area routine uses, and it includes but not limited to cornstarch, wheaten starch, tapioca and farina etc.Can only be used alone a kind of starch, or combinationally use two or more starch.Described dextrin is that starch is hydrolyzed through enzyme process or chemical method the catabolite obtained, and can use the dextrin that this area routine uses, and it includes but not limited to maltodextrin, white dextrin, beta-schardinger dextrin-, Porous dextrin etc.Can only be used alone a kind of dextrin, or combinationally use two or more dextrin.Based on the absorption property that it is good, preferably use maltodextrin.
Based on the oven dry oil-containing meat grain of 1 weight portion, the content lower limit of described oil suction medium is more than 0.1 weight portion, preferably more than 2 weight portions.Further, the upper limit of its content is below 4 weight portions, preferably below 3 weight portions.
The present invention relates to a kind of flavor enhancement with meat flavor using method described above to prepare, this flavor enhancement can increase meat flavor.This flavor enhancement can directly use, such as, be applied to Cooking Seasoning agent, increases the local flavor of dish and soup.This flavor enhancement makes other products such as stock-cube etc. after can combining with other flavor enhancement, sauce etc.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.If no special instructions, described content is all weight percentage hereinafter, and " % " expression " % by weight ", " ratio " expression " part by weight ".
Embodiment 1
Pig hind shank fresh for 5000g is cut into the meat grain that particle diameter is about 5mm size, then dries in air at 90 ~ 100 DEG C, until moisture reaches less than 3% (in this article, also referred to as oven dry meat grain).Mixed with decentralized medium shown in table 1 by obtained oven dry meat grain, the form of described mixture as shown in Figure 1.(Amada Co., Ltd.'s nara machinery makes and produced obtained mixture to be placed in Jiyu mill, model M-3) in carry out high-speed impact pulverizing, wherein the rotating speed of Jiyu mill controls as 7700rpm, and the aperture of its built-in sieve circle is 0.8mm, obtains oil-containing meat grain powder after pulverizing.The form of the oil-containing meat grain powder obtained as shown in Figure 5, is pulverized evenly, aromatic flavour.
Embodiment 2
Fill a prescription according to table 1 Suo Shi, obtain the oil-containing meat grain powder of embodiment 2 in the same manner as in Example 1, unlike: first grease is mixed by filling a prescription table 1 Suo Shi with maltodextrin, obtain the mixture of grease and maltodextrin, then, mix with decentralized medium shown in table 1 again after oven dry meat grain mixes with this mixture.The oil-containing meat grain powder obtained is pulverized evenly, and aromatic flavour.Fig. 5 be this embodiment obtain the pictorial diagram of powder, its form is similar to pure monosodium glutamate powder morphology.
Embodiment 3-5
Fill a prescription according to table 1 Suo Shi, obtain the oil-containing meat grain powder of embodiment 3-5 in the same manner as in Example 1, unlike: use fresh beef in embodiment 3, in embodiment 4, use new fresh mutton, in embodiment 5, use meat of ham.The form of the oil-containing meat grain powder obtained as shown in Figure 5, is pulverized evenly, aromatic flavour.
Embodiment 6-10
Fill a prescription according to table 1 Suo Shi, the oil-containing meat grain powder of embodiment 6-10 is obtained with the method identical with embodiment 2, unlike: use fresh pig hind shank in embodiment 6 and 7, the meat of ham used in embodiment 8, use fresh beef in embodiment 9, in embodiment 10, use new fresh mutton.The form of the oil-containing meat grain powder obtained as shown in Figure 5, is pulverized evenly, aromatic flavour.
Comparative example 1
Pig hind shank fresh for 5000g is cut to the meat grain that particle diameter is about 5mm size, then dries in air at 90 ~ 100 DEG C, until moisture reaches less than 3%.Grease shown in table 1 and oil suction medium are mixed, obtains mixture.Then, obtained mixture is mixed with oven dry meat grain, uses the machine in embodiment 1 to pulverize with the rotating speed of 4500rpm subsequently.Open pulverizer, can see and a large amount of significantly adhered particles appears in pulverizer inwall, and a large amount of sieve apertures blocked (see Fig. 4 a and 4b) of sieve circle.
Comparative example 2
Pig hind shank fresh for 5000g is cut to the meat grain that particle diameter is about 5mm size, then dries in air at 90 ~ 100 DEG C, until moisture reaches less than 3%.Grease shown in table 1 and oil suction medium are mixed, obtains mixture.Then, obtained mixture is mixed with oven dry meat grain, uses the machine in embodiment 1 to pulverize with the rotating speed of 6500rpm subsequently.Open pulverizer, can see and a large amount of significantly adhered particles appears in pulverizer inwall, and a large amount of sieve apertures of sieve circle blocked (pulverizer is inner similar to Fig. 4 a with 4b with sieve circle).
Then, the oil-containing meat grain powder that embodiment and comparative example obtain is evaluated as follows.
Evaluate:
sieving rate
The oil-containing meat grain powder obtained by above-mentioned for 1000g each formula is that the mesh screen of 500 μm sieves in aperture, and weighs to the powder by sieve.And with the calculated sieve rate of following formula:
Sieving rate=by oil-containing meat grain powder × 100% of weight/1000g of the oil-containing meat grain powder of sieve
The digested tankage of more than zero: 96% passes through the mesh screen in 0.5mm aperture;
×: the digested tankage less than 96% is by the mesh screen in 0.5mm aperture.
adhesion phenomenon
After completing pulverizing, open pulverizer, and observe the inwall of pulverizer.The inwall of pulverizer does not almost adhere to digested tankage (as shown in Figure 2 a and 2 b) then illustrate pulverize in crushing process without fuel-displaced, adhesion phenomenon.The inwall of pulverizer is obviously stained with digested tankage (as shown in Figs. 4a and 4b) then illustrate that the oven dry meat grain pulverized in crushing process is fuel-displaced and there is adhesion phenomenon.According to its adhesion phenomenon of following criterion evaluation:
Zero: pulverizer inwall does not almost adhere to digested tankage;
×: the inwall of pulverizer is obviously stained with digested tankage.
sieve pore blockade phenomenon
After completing pulverizing, open pulverizer, observe built-in sieve circle in pulverizer.According to following criterion evaluation sieve aperture betting contest phenomenon:
Zero: the sieve aperture of built-in sieve circle does not block (see Fig. 3);
×: the sieve aperture of built-in sieve circle is by feed blocking (see Fig. 4 c).
As shown in table 1, according to the oil-containing meat grain powder that the inventive method obtains, there is the sieving rate higher than comparative example, there is no adhesion phenomenon, can not sieve aperture be blocked.Meanwhile, according to the present invention obtain oil-containing meat grain powder there is strong fragrance.Carry out pulverizing, also pulverizing again without the need to carry out infusion etc. in water after after carrying out freezing grade without the need to liquid nitrogen, simplify pulverising step, and reduce production cost.
In addition, owing to almost there is no excess loss at raw material and the powder obtained does not have adhesion phenomenon, can not block sieve aperture, thus use the productive rate of the embodiment of the inventive method unexpected can reach more than 99%, higher than general productive rate of the prior art.
Claims (13)
1. a manufacture method for oil-containing meat grain powder, comprises the steps:
1) oil-containing meat grain is dried to its water content lower than 3%, formed and dry oil-containing meat grain;
2) by step 1) in obtain oven dry oil-containing meat grain mix with decentralized medium, based on the oven dry oil-containing meat grain of 1 weight portion, the content of decentralized medium is 4 ~ 20 weight portions;
3) by step 2) in the mixture that obtains pulverize, form powder.
2. manufacture method as claimed in claim 1, it is characterized in that, described decentralized medium is selected from one or more the combination in monosodium glutamate, salt, sugar.
3. manufacture method as claimed in claim 1 or 2, is characterized in that, step 3) in the rotating speed pulverized be 6000 ~ 8000rpm.
4. manufacture method as claimed in claim 1 or 2, is characterized in that, mixture is crushed to particle diameter and is no more than 0.5mm.
5. manufacture method as claimed in claim 3, is characterized in that, mixture is crushed to particle diameter and is no more than 0.5mm.
6. manufacture method as claimed in claim 1, is characterized in that, also comprise step: by grease with oil suction medium in step 1) mix formation rich mixture before, then by this mixture and step 1) oven dry oil-containing meat grain mix.
7. manufacture method as claimed in claim 6, is characterized in that, described oil suction medium is selected from a kind of in dextrin, starch or their combination.
8. manufacture method as claimed in claim 6, it is characterized in that, described grease selects flavor oil.
9. manufacture method as claimed in claim 6, it is characterized in that, described grease is selected from least one in the grease and edible vegetable oil being derived from animal.
10. the manufacture method according to any one of claim 6 ~ 9, is characterized in that, the part by weight of described grease and described oil suction medium is 1:0.8 ~ 1:4.4.
11. manufacture methods according to any one of claim 6 ~ 9, it is characterized in that, the part by weight of described oven dry oil-containing meat grain and described grease is 1:0.2 ~ 1:1.
12. 1 kinds of powdered flavor with meat flavor, it uses method preparation as claimed in claim 1.
13. manufacture methods as claimed in claim 1 need the application in the flavor enhancement of meat flavor in preparation.
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