CN103367507A - 光伏组件 - Google Patents

光伏组件 Download PDF

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CN103367507A
CN103367507A CN201310320611XA CN201310320611A CN103367507A CN 103367507 A CN103367507 A CN 103367507A CN 201310320611X A CN201310320611X A CN 201310320611XA CN 201310320611 A CN201310320611 A CN 201310320611A CN 103367507 A CN103367507 A CN 103367507A
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photovoltaic module
glass
light
toughened glass
function
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杨向华
高元准
薛松华
龚佳琳
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Hanwha Q Cells Qidong Co Ltd
Jiangsu Linyang Solarfun Co Ltd
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Jiangsu Linyang Solarfun Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10082—Properties of the bulk of a glass sheet
    • B32B17/10091—Properties of the bulk of a glass sheet thermally hardened
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165—Functional features of the laminated safety glass or glazing
    • B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10678—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising UV absorbers or stabilizers, e.g. antioxidants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20—Peripheral frames for modules
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02—Details
    • H01L31/0236—Special surface textures
    • H01L31/02366—Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Abstract

本发明公开了一种新型技术应用的光伏组件，包括接线盒、叠层，所述叠层从上至下依次包括能吸收或反射红外和紫外光或其它波段光线的前板钢化玻璃基体、前板钢化玻璃织构化绒面、具有UV吸收或透过功能的封装层、背板钢化玻璃基体、散热膜层；封装层中设有晶体硅电池，背板钢化玻璃内表面镀有反射功能膜层；上述各层组成的叠层周边装有铝合金边框。本发明结构合理，能有效降低组件内部温度，提高组件的输出功率和使用寿命。

Description

光伏组件
技术领域
本发明涉及一种背板技术应用于光伏组件，尤其是对目前常规晶体硅光伏组件的全新改进，属于光伏技术领域。 
背景技术
光伏组件是光伏发电应用的核心元件。据发明人了解，目前国内外工业化生产的双玻光伏组件的前板玻璃不具有吸收或反射红外光或紫外光的优良特性，这样会导致组件内部的温度升高，从而导致组件的输出功率和使用寿命下降，而且背板玻璃为透明或半透明，这样会使得光线直接从背板透射出去，使得电池，无法从分的吸收利用背板玻璃的反射光，从而影响光伏组件输出功率，同时，由于常规双玻光伏组件的背板玻璃的外表面没散热层结构，因而无法有效的将组件的温度散发出去，导致组件的温度不能有效降低，从而影响组件的散热性能，进而影响双玻光伏组件的输出功率，同时，常规双玻组件的玻璃厚度较大，重量大，不易搬运，使用的是常规塑料接线盒，容易造成接线盒内部温度偏高，损害内部元件的使用寿命，进而影响组件的使用寿命。 
发明内容
本发明的目的在于提供一种结构合理，能有效降低组件内部温度，提高组件的输出功率和使用寿命的新背板技术应用于光伏组件。 
本发明的技术解决方案是： 
本发明所涉及的新型光伏组件，包括接线盒、叠层，其特征是：所述叠层从上至下依次包括能吸收或反射红外和紫外光或其它波段光线的前板钢化玻璃基体、前板钢化玻璃织构化绒面、具有UV 吸收或透过功能的封装层、背板钢化玻璃基体、散热膜层；封装层中设有晶体硅电池，背板钢化玻璃内表面镀有反射功能膜层；上述各层组成的叠层周边装有铝合金边框。
所述前板钢化玻璃为掺杂有吸收红外和紫外或其它波段光线的物质，能吸收红外和紫外光或其它波段光的功能或具有反射红外光和紫外光或其它波段光的功能的低铁压延钢化或半钢化玻璃。 
所述背板钢化玻璃为内表面镀有高反射陶瓷膜的浮法低铁钢化或半钢化玻璃。 
所述前板钢化玻璃和背板钢化玻璃为浮法或压延工艺制得的2mm厚度或其他合适厚度的玻璃。 
所述封装层为具有UV吸收或透过功能的EVA或其他封装材料。 
所述接线盒为金属接线盒或其他合适材料的接线盒。 
本发明新型结构合理，妥善解决了新型光伏组件前板低铁钢化玻璃对红外光和紫外光吸收或反射的功能和背板玻璃的高反射陶瓷膜结构以及背板玻璃外表面散热膜层结构；应用本发明的新型光伏组件在工作时，太阳光谱中的红外光或紫外光或其它波段光线在前板玻璃上被吸收或反射，从而减少红外光或紫外光入射到EVA的量，降低组件的温度，提升组件的输出功率和使用寿命；背板玻璃的高反射陶瓷膜使得背板玻璃内表面的反射光线形成漫反射，最终使反射光线均匀的投射到太阳电池上，从而平衡光伏组件整体太阳电池的温度和受光均匀性，提升光伏组件的输出功率，背板玻璃空气侧的散热膜层有利于组件的散热，降低组件的温度，提高组件的累积发电量。 
附图说明
下面结合附图和实施例对本发明涉及的新型组件作进一步说明。 
图1是本发明一个实施例的结构示意图。 
图2是本发明实施例的局部剖视图。 
图3是本发明实施例的俯视图。 
图4是本发明实施例的仰视图。 
图5是本发明实施例的侧视图。 
具体实施方式
本发明涉及的新型光伏组件，包括接线盒、叠层，其特征是：所述叠层结构从上至下依次包括2mm厚度的能吸收红外和紫外光或其它波段光线的功能或具有反射红外光和紫外光或其它波段光线的功能的前板压延钢化玻璃2、具有UV 吸收或透过功能的PVB封装层4、晶体硅电池（单晶、多晶、类单晶电池）6、2mm厚度的内表面镀有高反射陶瓷膜的背板浮法钢化玻璃基体7，前板玻璃基体2的背光面制有织构化绒面3，背板玻璃基体7内表面镀有高反射陶瓷膜5、背板玻璃基体外表面覆盖有散热膜层8，叠层侧面四周有铝合金边框1，图1为该光伏组件的横切剖面局部放大图，未画出部分为重复部分或铝合金边框剩余部分。 
本例中，前板低铁钢化玻璃、内表面镀有高反射陶瓷膜的背板钢化玻璃和背板玻璃外表面覆盖的散热膜层可以外购实现，玻璃如亚玛顿、散热膜层如Hotplayer等。 
如图2所示，为光伏组件的横切剖面局部放大图，相对于图1，该图画出了铝合金边框剩余部分。 
如图3所示，为光伏组件的俯视图，汇流带9，铝合金边框1，晶体硅电池6，绝缘小料10，图3中电池与电池之间连接的焊带，此处未标出。 
如图4所示，为光伏组件的仰视图，铝合金边框1，铝合金排污口11，铝合金安装孔12，铝合金边框接地孔13，金属接线盒14，散热膜层8。 
如图5所示，为光伏组件的侧视图，铝合金长边框11，铝合金短边框12。 
实践证明，以上实施例的新型光伏组件，从各个方面妥善解决了新型光伏组件前板低铁钢化玻璃对红外光和紫外光或其它波段光线的吸收或反射的功能和背板玻璃的高反射陶瓷膜结构以及背板玻璃外表面散热膜层结构；本发明新型光伏组件在工作时，太阳光谱中的红外光和紫外光在前板玻璃上被吸收或反射，从而减少红外光或紫外光入射到PVB的量，降低组件的温度，提升组件的输出功率和使用寿命；背板玻璃的高反射陶瓷膜使得背板玻璃内表面的反射光线形成漫反射，最终使反射光线均匀的投射到太阳电池上，从而平衡光伏组件整体太阳电池的温度和受光均匀性，提升光伏组件的输出功率，背板玻璃外表面的散热膜层有利于组件的散热，降低组件的温度，提高组件的累积发电量。 
工艺上与常规的晶体硅双玻光伏组件和常规晶体硅光伏组件生产线兼容，大部分设备可以通用，不需要大量额外资金投入设备及产线。具有工艺技术易于实现，产品性能优良。与现有晶体硅双玻光伏组件技术相比，具有显著的实质性特点和突出的进步。 
除上述实施例外，本发明还可以有其他实施方式，例所述背板钢化玻璃为内表面镀有高反射陶瓷膜的浮法低铁钢化或半钢化玻璃。所述前板钢化玻璃和背板钢化玻璃为浮法或压延工艺制得的2mm厚度或其他合适厚度的玻璃。所述封装层为具有UV吸收或透过功能的EVA或其他封装材料。所述接线盒为金属接线盒或其他合适材料的接线盒。 
凡采用等同替换或等效变换形成的技术方案，均落在本发明要求的保护范围。 

Claims (6)

1.一种光伏组件包括接线盒、叠层，其特征是：所述叠层从上至下依次包括能吸收或反射光线的前板钢化玻璃基体、前板钢化玻璃织构化绒面、具有UV 吸收或透过功能的封装层、背板钢化玻璃基体、散热膜层；封装层中设有晶体硅电池，背板钢化玻璃内表面镀有反射功能膜层；上述各层组成的叠层周边装有铝合金边框。
2.根据权利要求1所述的光伏组件，其特征是：所述前板钢化玻璃为掺杂有吸收红外和紫外或其它波段光线的物质，能吸收红外和紫外光或其它波段光的功能或具有反射红外光和紫外光或其它波段光的功能的低铁压延钢化或半钢化玻璃。
3. 根据权利要求1或2所述的光伏组件，其特征是：所述背板钢化玻璃为内表面镀有高反射陶瓷膜的浮法低铁钢化或半钢化玻璃。
4. 根据权利要求3所述的光伏组件，其特征是：所述前板钢化玻璃和背板钢化玻璃为浮法或压延工艺制得的2mm厚度的玻璃或其它厚度的玻璃。
5. 根据权利要求4所述的光伏组件，其特征是：所述封装层为具有UV吸收或透过功能的EVA等封装材料。
6. 根据权利要求5所述的光伏组件，其特征是：所述接线盒为金属接线盒或其它材料的接线盒。
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