CN103359984B - Preparation technology of light guide mortar - Google Patents
Preparation technology of light guide mortar Download PDFInfo
- Publication number
- CN103359984B CN103359984B CN201210087338.6A CN201210087338A CN103359984B CN 103359984 B CN103359984 B CN 103359984B CN 201210087338 A CN201210087338 A CN 201210087338A CN 103359984 B CN103359984 B CN 103359984B
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- CN
- China
- Prior art keywords
- mortar
- light guide
- preparation technology
- polishing
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 73
- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000000835 fiber Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 238000005498 polishing Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 239000004568 cement Substances 0.000 claims abstract description 5
- 239000010881 fly ash Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 14
- 238000013461 design Methods 0.000 claims description 9
- 239000011083 cement mortar Substances 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 235000013312 flour Nutrition 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 5
- 241001391944 Commicarpus scandens Species 0.000 abstract 1
- 230000003020 moisturizing effect Effects 0.000 abstract 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 4
- 235000011941 Tilia x europaea Nutrition 0.000 description 4
- 239000004571 lime Substances 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Inorganic materials [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010413 gardening Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000011507 gypsum plaster Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000011431 lime mortar Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides a preparation technology of light guide mortar. The preparation technology is characterized by comprising the following steps: (1) designing proportions of mortar mix, wherein the materials of proportions of mortar mix comprise cement and fly ash; (2) stirring mixture, wherein the stirring temperature is 5 DEG C to 40 DEG C; (3) arranging light guide fibers, wherein the light guide fibers are arranged and embedded in the mortar in a mesh manner; (4) pouring the mortar, wherein the mortar and the light guide fiber meshes are injected in a mold plate in an alternated manner; (5) curing the mortar, wherein moisturizing and curing are performed after the mortar is formed; (6) cutting and polishing the mortar, wherein the cutting direction of the mortar is vertical to the light guide direction of the light guide fibers; and (7) forming a product of the light guide mortar, including forming a base body of the light guide mortar, programming a color-changing light-emitting diode control program, writing in a single-chip microcomputer and arranging diodes. The preparation technology of the light guide mortar designed by the invention provides an ordered preparation flow, and is high in working efficiency; the product of the light guide mortar produced through the technology has the advantages that the fibers are not easy to break, the color is changeable and the application is wide, and has high economic benefit.
Description
Technical field
The present invention relates to the preparation technology of building material, particularly relate to a kind of preparation technology of mortar.
Background technology
Building operation mortar used is generally mixed into by a certain percentage by various materials such as sand, cement and suitable additives if desired.Mix and stir in proportion with inorganic coagulation material and fine aggregate and water and form, also claim mortar.Conventional have hemp-fibred plaster (mixing the lime putty of hemp cut), paper strip mixed lime mortar (mixing the lime putty of paper muscle), gypsum ash (mixing lime putty and paper muscle or glass fibre etc. in the plaster of Paris) and mix plaster (mixing a small amount of lime and wheat straw or straw in clay).
Tradition mortar, in the economic society of current high speed development, cannot meet relevant industries already for environment protection, and gardening such as to beautify at the demand in field.Along with the development of optical fibers technology, optical fibers be progressively introduced in material of construction preparation and use in.Light guide mortar may be used for decorative engineering and advertising, and it inherently has large development in the degree of depth of technical study and the range of application.The domestic preparation to light guide mortar at present and complete processing confusion, inefficiency, lacks unified technical process, seriously constrains the application of light guide mortar in relevant industries, affects its economic benefit.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides fiber not easy fracture, integrate cutting and a kind of preparation technology of light guide mortar of glossing, controllable color change, it is characterized in that comprising the following steps:
1. cement mortar ratio design, mortar mix ratio material comprises cement and flyash, ground slag powder or stone flour, gelling material, sand, water, admixture;
2. mixture stirs, whipping temp 5 DEG C-40 DEG C, and churning time is 45-180 second;
3. photoconductive fiber arrangement, embed in mortar with net sheet type arrangement, light conducting direction is equidistantly arranged, diameter 0.5-3.0mm;
4. mortar is built, mortar and photoconductive fiber mesh sheet alter least-squares template, and mortar carries out smearing pressure process in this process;
5. Cement Mortar Used in Capital, after mortar is shaping, carries out moisture-keeping maintaining, and curing time is 7-15 day, and period is avoided material to endure cold or is subject to outer force-disturbance;
6. mortar cutting and polishing, mortar cut direction, perpendicular to fibre-optic light conducting direction, adopts levigation method polishing, and adds polishing medium;
7. light guide mortar formed product, comprise that light guide mortar matrix is shaping, color-changing diode sequence of control is write, micro-chip write, diode arrangement.
Described mixture stirs, and uses forced mixer.
Described photoconductive fiber, chooses plastic material photoconductive fiber.
Described polishing medium, chooses sawdust.
Beneficial effect of the present invention is: the proportion design of mortar follows the mix-design specification of building mortar.Select forced mixer in mixture whipping process, ensure that mortar is stirred uniformly and effectively.In photoconductive fiber arrangement process, optical fibers is equidistantly arranged with mesh sheet form, and make light guiding points position branch more even, its plastic material conduit fiber chosen has good snappiness, not frangibility, extends the work-ing life of light guide mortar.Decoration or displaying mortar product moulding process Program write the use range writing extreme enrichment light guide mortar with micro-chip, make it under multiple envrionment conditions and job requirement, all show good controllability and sufficient photoconductive property.The preparation technology of the light guide mortar of the present invention's design provides a kind of orderly preparation flow, its working efficiency is higher, integrate cutting and glossing, prepare burden, mat formation, the operation such as shaping, cutting organically combines, by the light guide mortar product of this explained hereafter, there is fiber not easy fracture, controllable color change and broad-spectrum advantage, have higher economic benefit.
Accompanying drawing explanation
Fig. 1 is the process flow sheet of invention.
Embodiment
Be further expalined explanation below in conjunction with accompanying drawing to the present invention, as figure, the design of 1-cement mortar ratio, 2-mixture are stirred, 3-photoconductive fiber is arranged, 4-mortar is built, 5-Cement Mortar Used in Capital, 6-mortar cutting and polishing, 7-light guide mortar formed product.
Embodiment:
First carry out cement mortar ratio design 1, the mix-design specification that this step defers to building mortar designs, and mortar mix ratio material comprises cement and flyash, ground slag powder or the gelling material such as stone flour, calcareous material, sand, water, admixture.
After determining cement mortar ratio, carry out mixture and stir 2, whipping temp 5 DEG C-40 DEG C, for ensureing that mortar stirs, answer choice for use forced mixer, churning time is 45-180 second;
After stirring completes, arranged by photoconductive fiber, embed in mortar with net sheet type arrangement, light conducting direction is equidistantly arranged, and to ensure that light guiding points position is evenly distributed, optical fibers chooses plastic material, has good snappiness, not easily broken, diameter 0.5-3.0mm;
Then the mortar after having stirred is built, mortar and photoconductive fiber mesh sheet alter least-squares template, i.e. one deck mortar one deck photoconductive fiber mesh sheet, and pressure is smeared to mortar;
Maintenance is carried out into fiber-optic mortar by arranging, after mortar is shaping, carry out moisture-keeping maintaining, curing time is 7-10 day, for the time of proper extension moisture-keeping maintaining when being added with special admixture material, curing time is 10-15 day, avoids material to endure cold or be subject to outer force-disturbance during described moisture-keeping maintaining process;
Mortar after maintenance proceeds cutting and polishing, and mortar cut direction is perpendicular to fibre-optic light conducting direction, and the thickness of finished product is determined according to actual needs, adopts levigation method polishing, and adds polishing medium;
Finally the decoration after cutting and polishing or displaying mortar product are carried out forming processes, comprise that light guide mortar matrix is shaping, color-changing diode sequence of control is write, micro-chip write, diode arrangement.
In specific implementation process, described mixture stirs 2, preferably, uses forced mixer.Described photoconductive fiber, preferably, chooses plastic material photoconductive fiber.The polishing medium that described mortar cutting and polishing 6 uses, preferably, chooses sawdust.
Claims (3)
1. a preparation technology for light guide mortar, is characterized in that comprising the following steps:
Cement mortar ratio designs, and mortar mix ratio material comprises cement and flyash, ground slag powder or stone flour, gelling material, sand, water, admixture;
Mixture stirs, whipping temp 5 DEG C-40 DEG C, and churning time is 45-180 second;
Photoconductive fiber is arranged, and embed in mortar with net sheet type arrangement, light conducting direction is equidistantly arranged, diameter 0.5-3.0mm;
Mortar is built, mortar and photoconductive fiber mesh sheet alter least-squares template, and mortar carries out smearing pressure process in this process;
Cement Mortar Used in Capital, after mortar is shaping, carries out moisture-keeping maintaining, and curing time is 7-15 day, and period is avoided material to endure cold or is subject to outer force-disturbance;
Mortar cutting and polishing, mortar cut direction, perpendicular to fibre-optic light conducting direction, adopts levigation method polishing, and adds polishing medium;
Light guide mortar formed product, comprise that light guide mortar matrix is shaping, color-changing diode sequence of control is write, micro-chip write, diode arrangement;
Described photoconductive fiber, chooses plastic material photoconductive fiber.
2. the preparation technology of a kind of light guide mortar as described in claim 1, is characterized in that described mixture stirs, uses forced mixer.
3. the preparation technology of a kind of light guide mortar as described in claim 1, is characterized in that described polishing medium, chooses sawdust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210087338.6A CN103359984B (en) | 2012-03-29 | 2012-03-29 | Preparation technology of light guide mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210087338.6A CN103359984B (en) | 2012-03-29 | 2012-03-29 | Preparation technology of light guide mortar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103359984A CN103359984A (en) | 2013-10-23 |
| CN103359984B true CN103359984B (en) | 2015-06-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210087338.6A Expired - Fee Related CN103359984B (en) | 2012-03-29 | 2012-03-29 | Preparation technology of light guide mortar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103359984B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166780A (en) * | 2011-01-19 | 2011-08-31 | 北京工业大学 | Method for preparing light-transmitting concrete by spinning optical fiber technology |
| CN102372470A (en) * | 2010-08-23 | 2012-03-14 | 汪峻峰 | Preparation method of high-performance mortar |
-
2012
- 2012-03-29 CN CN201210087338.6A patent/CN103359984B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102372470A (en) * | 2010-08-23 | 2012-03-14 | 汪峻峰 | Preparation method of high-performance mortar |
| CN102166780A (en) * | 2011-01-19 | 2011-08-31 | 北京工业大学 | Method for preparing light-transmitting concrete by spinning optical fiber technology |
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| Publication number | Publication date |
|---|---|
| CN103359984A (en) | 2013-10-23 |
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Addressee: Dai Huisheng Document name: Notification of Passing Examination on Formalities |
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Effective date of registration: 20170414 Address after: 300000 Tianjin Binhai New Area, Tanggu, No. two road, No. 173, No. Patentee after: NO.4 ENGINEERING COMPANY LTD. OF CCCC FIRST HARBOR ENGINEERING Co.,Ltd. Address before: 300421 room B-422, No. nine Haibin Road, Tianjin Port Free Trade Zone, Tianjin, China Patentee before: TIANJIN PORT FREE TRADE ZONE AIR PAUL COMMERCIAL CONCRETE SUPPLY Co.,Ltd. |
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Address after: No.173, No.2 Xingang Road, Tanggu, Binhai New Area, Tianjin Patentee after: Civil Aviation Airport Construction Engineering Co.,Ltd. Address before: No.173, No.2 Xingang Road, Tanggu, Binhai New Area, Tianjin Patentee before: NO.4 ENGINEERING COMPANY LTD. OF CCCC FIRST HARBOR ENGINEERING Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150624 |