CN100528797C - Light stone imitation material and its production process - Google Patents

Light stone imitation material and its production process Download PDF

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Publication number
CN100528797C
CN100528797C CNB2006100366102A CN200610036610A CN100528797C CN 100528797 C CN100528797 C CN 100528797C CN B2006100366102 A CNB2006100366102 A CN B2006100366102A CN 200610036610 A CN200610036610 A CN 200610036610A CN 100528797 C CN100528797 C CN 100528797C
Authority
CN
China
Prior art keywords
cement
bubble
light
compound
pigment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2006100366102A
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Chinese (zh)
Other versions
CN1887782A (en
Inventor
陈忠平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGZHOU BOYUE SCI-TECH DEVELOPMENT Co Ltd
Original Assignee
GUANGZHOU BOYUE SCI-TECH DEVELOPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGZHOU BOYUE SCI-TECH DEVELOPMENT Co Ltd filed Critical GUANGZHOU BOYUE SCI-TECH DEVELOPMENT Co Ltd
Priority to CNB2006100366102A priority Critical patent/CN100528797C/en
Publication of CN1887782A publication Critical patent/CN1887782A/en
Application granted granted Critical
Publication of CN100528797C publication Critical patent/CN100528797C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • C04B28/065Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The present invention is light stone imitation material and its production process. The light stone imitation material is produced with cement, fine sand, fly ash, light aggregate, cement additive, pigment, and fiber, and through mixing the components at normal temperature, adding water through stirring, and dispersing bubbles accounting 3-35 vol% and in the size of 30-300 microns. The light stone imitation material has small specific weight and strength comparable to natural stone material, and may be used widely for gardening, wall decoration, etc.

Description

Light stone imitation material and making method
Technical field
Light stone imitation material of the present invention and making method belong to the rostone field, particularly relate to a kind of light stone imitation material and making method.
Technical background
Existing gardening view and building decoration adopt natural stone material in a large number, and the exploitation of natural stone material is bigger to environment damage, and transportation is relative with processing inconvenient, and the waste of resource is big; Imitation stone material inorganic or that organic composite material is made is subjected to more and more many attention, on various gardening views and material of construction, obtained using more widely, but be subjected to mechanical index such as unit weight, intensity, weather resistance and the constantly restriction of soaring price, be not suitable for large-scale gardening view and building decoration engineering.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art part and provide a kind of production technique simple, convenient formation, product is short from being molded into demoulding required time, unit weight is little, the shape of product, unit weight, intensity and color can be adjusted as required, can be used as the light stone imitation material and the making method of natural rock substitute.
The objective of the invention is to reach by following measure, it is by including cement, fine sand, and flyash, the thin material of light skeletal, cement additire, pigment, fibrous, the weight percent of each integral part is:
Cement: 28.6~65.2%;
Fine sand: 30.7~64.5%;
Flyash: 0~15.4%;
The thin material of light skeletal: 0~2.3%;
Cement additire: 0.3~0.8%;
Pigment: 0.4~0.7%;
Fiber: 0~0.8%.
Cement can adopt rapid hardening cement, and low-alkalinity sulphoaluminate rapid hardening cement or ferro-aluminate rapid hardening cement also can be the rapid hardening cements of other kind.
Cement additire is accelerating chemicals, hardening accelerator, water reducer, anti-fissuring agent, toughener.Adopt the general various accelerating chemicalss of cement, hardening accelerator, water reducer, anti-fissuring agent, toughener on the market, can be enough wherein a kind of, also can be their mixture.Also can adopt the rapid hardening cement additive.
The thin material of light skeletal adopts volcanic cinder, float stone, tufa, slag, cinder, haydite etc., can be above-mentioned materials one or more mixture wherein.
Pigment adopts the ferric oxide of colors such as black iron commonly used, the colour of loess, coffee, also can be the pigment of other color.
Fiber adopts steel fiber, glass fibre etc.
Add bubble in compound, bubble adopts the mode of foaming in advance to prepare, and the pore size of bubble is at 30~500 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, the bubble of adding is answered uniform distribution in compound, require the consumption of decision bubble according to the mechanical index of finished product, accounts for 3~35% of finished-product volume.
Making method of the present invention is with cement, fine sand, and cement additire, pigment, fiber, flyash, ratios on request such as the thin material of light skeletal are determined each composition material, its weight percent is:
Cement: 28.6~65.2%;
Fine sand: 30.7~64.5%;
Flyash: 0~15.4%;
The thin material of light skeletal: 0~2.3%;
Cement additire: 0.3~0.8%;
Pigment: 0.4~0.7%;
Fiber: 0~0.8%.
As requested, add the kind of pigment, at normal temperatures each composition being mixed, adds an amount of water stirs, after compound is evenly stirred, with foaming in advance bubble, bubble accounts for 3~35% of finished-product volume, adding compound stirs once more, the pore size of bubble is at 30~300 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, the bubble of adding uniform distribution in compound, in the churning time 3~5 minutes, with the compound that stirs be placed in the forming mould through moulding->health->demoulding->deburring->complementary color->necessary WATER REPELLENT->finished product.
Light stone imitation material of the present invention, volume to weight ratio natural rock, normal concrete little, mechanical index such as intensity and natural rock quite in addition be better than the index of correlation of natural rock, and unit weight, intensity, color and shape can freely be adjusted as required, can be widely used in imitative stone gardening as imitative parmelia saxatilis basin, artificial hillock, wall surfacing etc., convenient formation can be used as the substitute of natural rock, helps environmental protection.
Embodiment
The specific embodiment of the present invention is as follows.
Embodiment 1:
With the low-alkalinity sulphoaluminate rapid hardening cement: 65.2%, fine sand: 30.8%, accelerating chemicals: 0.6%, pigment adopts the ferric oxide of black iron, the colour of loess, coffee blend color: 0.7%, steel fiber: 0.4%, the thin material of light skeletal adopts volcanic cinder: 2.3%, at normal temperatures each composition being mixed, adds entry by weight percentage stirs, after compound is evenly stirred, 10% the bubble that accounts for finished-product volume of foaming is in advance added compound to be stirred once more, the pore size of bubble is at 30~500 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, the bubble of adding uniform distribution in compound, in the churning time 3~5 minutes, the compound that stirring is finished be placed in the flowerpot forming mould through moulding->health->demoulding->deburring->complementary color->necessary WATER REPELLENT->finished product.
Embodiment 2:
Ferro-aluminate rapid hardening cement: 28.6%, flyash: 4.3%, fine sand: 64.4%, accelerating chemicals: 0.3%, pigment adopts the ferric oxide of black iron, the colour of loess, coffee blend color: 0.4%, glass fibre: 0.2%, the thin material of light skeletal adopts slag: 1.8%, at normal temperatures each composition being mixed, adds entry by weight percentage stirs, after compound is evenly stirred, 15% the bubble that accounts for finished-product volume of foaming is in advance added compound stir once more, the pore size of bubble is at 30~500 μ m, porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, the bubble of adding uniform distribution in compound, in the churning time 3~5 minutes, the compound that stirring is finished be placed in the flowerpot forming mould through moulding->health->demoulding->deburring->complementary color->necessary WATER REPELLENT->finished product.
Embodiment 3:
Cement: 48.7%, fine sand: 50.6%, water reducer: 0.3%, pigment adopts khaki ferric oxide: 0.4%, and at normal temperatures each composition is mixed, adds entry by weight percentage and stir, after compound is evenly stirred, 13% the bubble that accounts for finished-product volume of foaming is in advance added compound to be stirred once more, the pore size of bubble is at 30~500 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8N/m 3, the bubble of adding uniform distribution in compound, in the churning time 3~5 minutes, the compound that stirring is finished be placed in the flowerpot forming mould through moulding->health->demoulding->deburring->complementary color->necessary WATER REPELLENT->finished product.

Claims (5)

1, a kind of light stone imitation material is characterized in that comprising by cement, flyash, and fine sand, cement additire, pigment, the thin material of light skeletal, fibrous, the weight percent of each integral part is:
Cement: 28.6~65.2%;
Fine sand: 30.7~64.5%;
Flyash: 0~15.4%;
The thin material of light skeletal: 0~2.3%;
Cement additire: 0.3~0.8%;
Pigment: 0.4~0.7%;
Fiber: 0~0.8%,
Add entry and stir, the bubble in the compound adopts the mode of foaming in advance to prepare, and the pore size of bubble is at 30~500 μ m, and porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, account for 3~35% of finished-product volume.
2, light stone imitation material according to claim 1 is characterized in that cement adopts rapid hardening cement, low-alkalinity sulphoaluminate rapid hardening cement or ferro-aluminate rapid hardening cement.
3, light stone imitation material according to claim 1 is characterized in that the thin material of light skeletal adopts volcanic cinder, float stone, tufa, slag, cinder, haydite, can be wherein a kind of of above-mentioned materials, also can be the mixture of above-mentioned different materials.
4, light stone imitation material according to claim 1 is characterized in that fiber adopts steel fiber, glass fibre, can be wherein a kind of of above-mentioned materials, also can be the mixture of above-mentioned materials.
5, a kind of light stone imitation material making method is characterized in that cement, fine sand, and cement additire, pigment, fiber, flyash, the thin material of light skeletal ratio by weight percentage, determine each composition material:
Cement: 28.6~65.2%;
Fine sand: 30.7~64.5%;
Flyash: 0~15.4%;
The thin material of light skeletal: 0~2.3%;
Cement additire: 0.3~0.8%;
Pigment: 0.4~0.7%;
Fiber: 0~0.8%,
Add pigment, at normal temperatures each composition mixed, add entry and stir, after compound is evenly stirred, with in advance the foaming bubble, bubble accounts for 3~35% of finished-product volume, adds compound and stirs once more, and the pore size of bubble is at 30~500 μ m, porous nickel distributes, and the unit weight of bubble is at 0.2~0.8kN/m 3, the bubble of adding uniform distribution in compound, in the churning time 3~5 minutes, the compound that stirring is finished is placed on moulding in the forming mould.
CNB2006100366102A 2006-07-17 2006-07-17 Light stone imitation material and its production process Expired - Fee Related CN100528797C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2006100366102A CN100528797C (en) 2006-07-17 2006-07-17 Light stone imitation material and its production process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2006100366102A CN100528797C (en) 2006-07-17 2006-07-17 Light stone imitation material and its production process

Publications (2)

Publication Number Publication Date
CN1887782A CN1887782A (en) 2007-01-03
CN100528797C true CN100528797C (en) 2009-08-19

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CN101392484B (en) * 2008-10-10 2010-12-22 中国建筑股份有限公司 Stone texture-like permeable concrete ground and construction method thereof
CN102442807A (en) * 2011-10-14 2012-05-09 姜熙 Lightweight composite travertine and preparation method thereof
CN103112083B (en) * 2013-02-06 2015-04-22 中国科学院广州能源研究所 Preparation method for aerated concrete ecological flowerpot
CN103332906A (en) * 2013-07-09 2013-10-02 浙江横店建筑工程有限公司 Small grey tile
CN104003678B (en) * 2014-06-04 2016-01-06 青岛雨砚建材有限公司 Buildings facade pottery gravel material and production technique thereof
CN106032315A (en) * 2015-03-13 2016-10-19 四川鑫富豪建材有限公司 Artificial multi-color stone and manufacturing process thereof
ITUB20156270A1 (en) * 2015-12-03 2017-06-03 Gioacchino Pace MIXTURE FOR STONES AND RELATED PRODUCTION METHOD
CN105837095A (en) * 2016-03-15 2016-08-10 广东盛瑞科技股份有限公司 Foamed lightweight material used for thermal-insulation heat-preserving wall and preparation method thereof
CN105801168A (en) * 2016-03-22 2016-07-27 福建省建筑工程质量检测中心有限公司 Colorful ceramsite foam concrete and preparation method thereof
CN108069650A (en) * 2016-11-15 2018-05-25 中冶建筑研究总院有限公司 A kind of molding material made for landscape and preparation method thereof
CN106866084A (en) * 2016-12-28 2017-06-20 广西利升石业有限公司 A kind of large scale inorganic type artificial stone and preparation method thereof
CN107021697B (en) * 2017-04-05 2021-05-14 浙江新纪元文化休闲有限公司 Material for manufacturing rockery, rockery and manufacturing method of rockery
CN108093954A (en) * 2018-01-15 2018-06-01 张冠豪 Flowerpot
CN108083845A (en) * 2018-02-12 2018-05-29 威海南海碳材料科技研究院有限公司 It is a kind of for carbon fibre reinforced concrete of artificial hillock and preparation method thereof
CN109291210B (en) * 2018-09-20 2020-04-28 重庆大学 Multi-scale three-dimensional artificial stone preparation method
CN110183175A (en) * 2019-05-24 2019-08-30 南京林业大学 A kind of historic gardens artificial hillock and its processing method conducive to the green plant of cultivation
CN110394880A (en) * 2019-07-22 2019-11-01 中国建筑材料科学研究总院有限公司 Imitative scoria cosmetic sheet, imitative scoria faced deorative building block and its processing method
CN110981371A (en) * 2019-11-13 2020-04-10 广东筑城建筑工业有限公司 Light sound-insulation wallboard and preparation method thereof

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Granted publication date: 20090819

Termination date: 20100717